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Delta DLKC6580V2-1 manual

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Table of contents for the manual

  • Page 1

    INSTRUC TIO N M ANUAL P ART NO. D26161 Rev . 1 Copyright © 2003 Delta Machinery T o learn more about DEL T A MACHINER Y visit our website at: www .deltamachinery .com. For Parts, Service, W arranty or other Assistance, please call 1-866-422-4286. Oillube Air Compr essor with 2-Stage Pump (DLKC6580V2-1) ESP AÑOL: PÁGINA 31 FRANÇAIS: P AGE 61[...]

  • Page 2

    2-ENG D26161 SAFETY GUIDELINES - DEFINITIONS Indicates an immi- nently hazardous sit- uation which, if not avoided, will result in death or serious injury . Indicates a potential- ly hazardous situa- tion which, if not avoided, could result in death or serious injury . Indicates a potential- ly hazardous situa- tion which, if not avoided, may resul[...]

  • Page 3

    3-ENG D26161 IMPORT ANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this pr oduct could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. HAZARD WARNING: Risk of explosion or fir e How T o Prevent It What Could Happen It is norm[...]

  • Page 4

    4-ENG D26161 WARNING: Risk of Bursting Air T ank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury . How T o Prevent It What Could Happen WARNING: Risk fr om Flying Objects HOW TO PREVENT IT WHA T CAN HAPPEN The compressed air stream can cause so[...]

  • Page 5

    5-ENG D26161 HOW TO PREVENT IT WHA T CAN HAPPEN WARNING: Risk to Br eathing WARNING: Risk of Electrical Shock HOW TO PREVENT IT WHA T CAN HAPPEN HAZARD HAZARD Y our air compressor is powered by electricity . Like any other electrically powered device, If it is not used pr operly it may cause electric shock. Repairs attempted by unqualified per- son[...]

  • Page 6

    6-ENG D26161 6-ENG HOW TO PREVENT IT WHA T CAN HAPPEN WARNING: RISK OF BURNS T ouching exposed metal such as the compressor head or outlet tubes, can result in serious burns. Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will r emain hot for several minutes after operation. Do not reach ar ound [...]

  • Page 7

    7-ENG D26161 D26161 Review and understand all instructions and war nings in this manual. Become familiar with the operation and controls of the air compr essor . Keep operating area clear of all persons, pets, and obstacles. Keep children away fr om the air compres- sor at all times . Do not operate the product when fatigued or under the influence [...]

  • Page 8

    8-ENG D26161 Model No. DLKC6580V2-1 Horsepower Peak 6.5 V oltage-Single Phase 240V/60Hz/1 Ph Minimum Branch Circuit Requir ement 30 amps *Fuse T ype Time Delay Air T ank Capacity 80 ASME, V ertical Approximate Cut-in Pr essure 145 PSIG Approximate Cut-out Pr essure 175 PSIG SCFM @ 40 psig 16.9 SCFM @ 90 psig 16.0 SPECIFICA TIONS GLOSSAR Y DUTY CYCL[...]

  • Page 9

    9-ENG D26161 9-ENG D26161 9-ENG 2. Obtain the drain plug extension (D), from the parts bag. 3. Apply thread sealant tape to the threads of the drain plug exten- sion (D). 4. Assemble the washer (C), drain plug extension (D), and drain plug (B) as shown in Figure. 5. Tighten securely . 6. Remove the oil fill plug (A. 7. Fill the crankcase with the r[...]

  • Page 10

    10-ENG D26161 1. Place the air compressor on on a solid, level surface. 2. Mark the surface using the holes in the air compressor feet as a template. 3. Drill holes in the surface for the concrete anchors. Install con- crete anchors. 4. Line-up holes in surface with holes in air compressor feet. 5. Place the (4) washers (not sup- plied) between the[...]

  • Page 11

    11-ENG D26161 Air Distribution System Plastic or PVC pipe is not designed for use with compressed air . Regardless of its indicated pr es- sure rating, plastic pipe can burst from air pr essure. Use only metal pipe for air distribution lines. The next figure r epresents a typical air distribution system. The following are tips to r emember when set[...]

  • Page 12

    12-ENG D26161 DRAIN TRAP DRAIN TRAPS DRAIN LEGS MOISTURE SEP ARA TOR AND TRAP DIRT LEG DIRT LEG LUBRICA TOR REGULA TOR FIL TER GLOBE V ALVE LUBRICA TOR MAIN DISTRIBUTION AIR LINES Slope pipe down in direction of air flow . Water condensate flows along bottom of pipe to drain legs, preventing it from entering feeder lines. REGULA TOR FLEXIBLE COUPLI[...]

  • Page 13

    13-ENG D26161 D26161 Description of Operation Become familiar with these controls befor e operating the unit. On/Auto/Off Switch : T urn this switch ON to provide automatic power to the pressur e switch and OFF to remove power at the end of each use. Pressur e Switch: The pressure switch automatically starts the motor when the air tank pressur e dr[...]

  • Page 14

    14-ENG D26161 14-ENG Air Compressor Pump (not shown): Compresses air into the air tank. W orking air is not available until the compressor has raised the air tank pr essure above that requir ed at the air outlet. Check V alve: When the air compressor is operating, the check valve is “open”, allowing compressed air to enter the air tank. When th[...]

  • Page 15

    15-ENG D26161 How to Start 1. T urn the On/Auto/Off lever to “AUTO” and allow tank pressur e to build. Motor will stop when tank pressur e reaches “cut-out” pressur e. 2. When the tank pressur e reaches “cut-out” pressur e open the globe valve. IMPORT ANT : When using regulator and other accessories refer to the manu- facturer -s instru[...]

  • Page 16

    16-ENG D26161 16-ENG MAINTENANCE Customer Responsibilities Before each use ● ● ● 2 Every 8 hours Every 40 hours Every 100 hours Y early Every 160 hours ● ● 1 1- more fr equent in dusty or humid conditions 2- more fr equent if humidity or operating conditions are extreme. Check Safety V alve Drain T ank Check Oil Change Oil Air Filter NOTE[...]

  • Page 17

    17-ENG D26161 D26161 Changing 1. Remove the oil fill plug (A). 2. Remove the oil drain plug (B) and drain oil into a suitable container . 3. Replace the oil drain plug (B) and tighten securely 4. Sowly add compressor oil until the oil level is in the middle of the sightglass (C). NOTE: When filling the crankcase, the oil flows very slowly into the [...]

  • Page 18

    18-ENG D26161 Air Filter - Inspection and Replacement Hot surfaces. Risk of burn. Compressor heads ar e exposed when filter cover is removed. Allow compressor to cool prior to servicing. A dirty air filter will not allow the compressor to operate at full capaci- ty . Keep the air filter clean at all times. 1. Remove the air filter cover . 2. Remove[...]

  • Page 19

    19-ENG D26161 Air Compressor Pump Intake and Exhaust V alves Once a year have a T rained Service T echnician check the air compr essor pump intake and exhaust valves. Inspect Air Lines and Fittings for Leaks 1. T urn air compressor off, lock out the power supply , and relieve all air pressur e from the air tank. 2. Apply a soap solution to all air [...]

  • Page 20

    20-ENG D26161 SERVICE AND ADJUSTMENTS Unit cycles automat- ically when power is on. When doing Maintenance, you may be exposed to voltage sources, compr essed air or moving parts. Personal injuries can occur . Before performing any Maintenance or repair , unplug the compressor and bleed of f all air pressur e. ALL MAINTENANCE AND REP AIR OPERA TION[...]

  • Page 21

    21-ENG D26161 Motor This motor has a manual thermal overload protector . If the motor over- heats for any reason, the overload protector will shut of f the motor . The motor must be allowed to cool down before r estarting. T o restart: 1. Place the On/Auto/Off lever in the Off position. 2. Allow the motor to cool. 3. Depress the r ed reset button o[...]

  • Page 22

    22-ENG D26161 TROUBLESHOOTING Performing repairs may expose voltage sour ces, moving parts or compressed air sour ces, moving parts or com- pressd air sour ces. Personal injury may occur . Prior to attempting any r epairs, unplug the air compressor and bleed of f all air tank air pressure. PROBLEM CAUSE CORRECTION Pressur e switch does not shut off[...]

  • Page 23

    23-ENG D26161 PROBLEM CAUSE CORRECTION Compressor is not supplying enough air to operate acces- sories. Prolonged excessive use of air . Compressor is not lar ge enough for air requir ement. Hole in hose. Check valve restricted. Air leaks. Restricted air intake filter Decrease amount of air usage. Check the accessory air requir ement. If it is high[...]

  • Page 24

    24-ENG D26161 PROBLEM CAUSE CORRECTION Motor will not run. Fuse blown, circuit br eaker tripped. 1. Check fuse box for blown fuse and replace as nec- essary . Reset circuit breaker . Do not use a fuse or circuit br eaker with higher rating than that specified for your particu- lar branch circuit. 2. Check for proper fuse. Y ou should use a time del[...]

  • Page 25

    25-ENG D26161 PROBLEM CAUSE CORRECTION Knocking Noise. Possible defect in safety valve. Operate safety valve manually by pulling on ring. If valve still leaks, it should be replaced. Loose pulley . Tighten pulley set screw , 145-165 in.-lbs. Compressor mounting screws loose. Tighten mounting screws, 20-25 ft.-lbs. Loose flywheel. Tighten flywheel s[...]

  • Page 26

    26-ENG D26161 19 15 18 17 16 22 39 25 23 26 27 28 32 37 38 1 2 4 7 3 8 5 9 11 10 12 13 6 24 AIR COMPRESSOR DIAGRAM[...]

  • Page 27

    27-ENG D26161 P ARTS LIST DESCRIPTION Outside Belt Guard Belt Set Screw Pulley Self T apping Screw 10 x 5/8" (2 requir ed) Speed Nut (2 requir ed) Screw (4 r equired) Inside Guard Belt Motor Screw (4 r equired) Nut Lock (4 requir ed) Air T ank Drain V alve Pressur e Switch Assembly Nipple Safety V alve Manifold Gauge Connector Conduit 3/8"[...]

  • Page 28

    28-ENG D26161 TORQUE TO 20-25 FT .-LBS. TORQUE TO 32-33 FT .-LBS. PUMP DIAGRAM[...]

  • Page 29

    29-ENG D26161 Part No. ABP-8226501 ABP-5961405 ABP-5950057 ABP-9053201 D25975 ABP-9022003 ABP-5940050 ABP-9101164 ABP-9162030 ABP-9004009 ABP-9110022 ABP-9163020 Z-ABP-9013013 ABP-8226502 ABP-8226503 ABP-8227093 ABP-8227092 ABP-5962020 ABP-5981000 ABP-5281100 ABP-9024011 Not Shown ABP-9049020 Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 *1 4 *1 5 16 17 18[...]

  • Page 30

    LIMITED W ARRANTY DEL T A CORPORA TION warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship. Pr oducts covered under this warranty include air compres- sors, air tools, service parts, pressure washers, and generators, which have the following warranty periods: 3 YEARS - L[...]