Delta Electronics VFD-E manual

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Table of contents for the manual

  • Page 1

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  • Page 3

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  • Page 4

    Preface Thank you for choosing DELTA’s high-performance VFD-E Serie s. The VFD-E Series is manufactured with high-quali ty components and ma terials and incorporate th e latest microprocesso r technology av ailable. This manual is to b e used for the in stallation, parameter setting, troubleshooti ng, and daily maintenance of the AC mo tor drive.[...]

  • Page 5

    WA R N I NG ! 1. DO NOT use Hi-pot test for internal component s. The semi-conductor u sed in AC motor driv e easily damage by high-v oltage. 2. There are highly sensitiv e MOS components on the printed circuit board s. These components are especially sen sitive to static electricit y. To prevent damage to these components, do not touch these compo[...]

  • Page 6

    Table of Contents Prefac e ............................................................................................................. i Table of Contents .......................................................................................... iii Chapter 1 In troduction ..........................................................................[...]

  • Page 7

    Chapter 3 Keypad and St art Up .................................................................. 3-1 3.1 Keypad ............................................................................................... 3-1 3.2 Operatio n Met hod ............................................................................... 3-2 3.3 Tria l Run ...............[...]

  • Page 8

    Chapter 6 Fault Code Info rmation and Ma intenance ................................ 6-1 6.1 Fault Code Informa tion ....................................................................... 6-1 6.1.1 Common Problems and So lutions............................................... 6-1 6.1.2 Re set .........................................................[...]

  • Page 9

    B.8.3 Reference Table for the 7-s egm ent LED Display of the Digital Keypad ............................................................................................... B-21 B.9 Extens ion Ca rd ................................................................................ B-22 B.9.1 Rela y Card ................................................[...]

  • Page 10

    B.10.3.4 Powe r Supply .................................................................. B-30 B.10.3.5 PROFIB US Addr ess ....................................................... B-30 B.10.4 CME-COP 01 (CAN open) ........................................................ B-31 B.10.4.1 Pro duct Profile .................................................[...]

  • Page 11

    D.2.5 Program Down load .................................................................... D-5 D.2.6 Program Moni tor ........................................................................ D-6 D.2.7 The Limi t of PLC ........................................................................ D-6 D.3 Ladder Diagram .................................[...]

  • Page 12

    D.5.4 Main Cont rol Comm ands .......................................................... D-29 D.5.5 Rising-edge /falling-edge Detection Commands of Contact ...... D-29 D.5.6 Rising-edge /falling-edge Ou tput Co mmands ............................ D-30 D.5.7 End Comm and ......................................................................... D-30 [...]

  • Page 13

    This page intention ally left blank[...]

  • Page 14

    Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 1-1 Chapter 1 Introduction The AC motor drive sho uld be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the AC motor drive s hould be stored properly w hen it is not to be used for an extended per iod of time. Storage con ditions are: CAUTION! 1. [...]

  • Page 15

    Chapter 1 Introduction | 1-2 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 1.1 Receiving and Inspection This VFD-E AC motor driv e has gone through rigorou s quality con trol tests at the factory before shipment. After receiv ing the AC motor driv e, please check for the follow ing:  Check to make sure th at the package i ncl udes an AC moto[...]

  • Page 16

    Chapter 1 Introduction | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 1-3 1.1.3 Series Number Explan ation 01 7 7T 007E 23A Product ion number Pro ductio n year 200 7 Product ion f a ctory Product ion week T : T aoyuan, W: Wu jiang Model 230 V 3- phase 1HP(0 .75kW) If the nameplate in formation does not correspond to y our purchase order or if[...]

  • Page 17

    Chapter 1 Introduction | 1-4 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 1-15HP/0.75-11kW (Frame B&C) Inpu t ter minal s cover (R/ L1, S/L2, T/ L3) Case body Keypad cover Ou tput terminals cover (U/T1, V/T2, W/T3) Contr ol bo ard cover Internal St ructure 1. 2. 3. RE ADY : po wer in dic ato r RUN: sta tus in dica tor F AUL T : faul t in d[...]

  • Page 18

    Chapter 1 Introduction | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 1-5 RFI Jumper Location Frame A: near the output terminals (U/T1, V/T2, W/T3) Frame B: above the nameplate Frame C: above the warning label Frame Power range Models VFD002E11A/21A/23A, VF D004E11A/21A/23A/43A, VFD007E21A/23A/43A, VFD015E23A/43A VFD002E11C/21C/23C, VF D004E11[...]

  • Page 19

    Chapter 1 Introduction | 1-6 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Frame Power range Models VFD002E11P/21P/23P, VF D004E11P/21P/23P/43P, VFD007E21P/23P/43P, VFD015E23P B 1-5hp (0.75-3.7kW) VFD007E11A, VFD015E21A, VFD022E21A/23A/43A, VFD037E23A/43A, VFD 007E11C, VFD015E21C, VFD022E21C/23C/43C , VFD037E23C/43C C 7.5-15hp (5.5-11kW) VFD055[...]

  • Page 20

    Chapter 1 Introduction | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 1-7 Remove Keypad 1. Press and hold in t he tabs on each side of the cover. 2. Pull the cover up to release. Remove Front Cover Step 1 Step 2 Remove RST Terminal Cover (For Frame B and Frame C) For frame A, it doe sn’t have cover and can be wired directly. Remove UVW Termi[...]

  • Page 21

    Chapter 1 Introduction | 1-8 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 1.2 Preparation for Installation and Wiring 1.2.1 A mbient Condit ions Install the AC motor driv e in an environment w ith the follow ing conditions: Air Temperature: -10 ~ +50°C (14 ~ 122°F) for UL & cUL -10 ~ +40°C (14 ~ 104°F) for side-by -side mounting Relati[...]

  • Page 22

    Chapter 1 Introduction | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 1-9 Frame B and C Mounting Clearances Option 1 (-10 to +50 ° C) Option 2 (-10 to +40 ° C) Air flow 150mm 150mm 5 0 m m 5 0 m m 150mm 150mm 5 0 m m 5 0 m m Air Flow For VFD-E-P series: heat sink sy stem example Duct temper atur e Air flow speed 40 2m /s ec C User 1. Flatnes[...]

  • Page 23

    Chapter 1 Introduction | 1-10 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 5. The heat sink temp erature may rise to 90°C when running. The material on which the AC motor drive is mounted must be noncombustible and be able to withstand th is high temperature. 6. When AC motor driv e is installed in a confined space (e.g . cabinet), the surro [...]

  • Page 24

    Chapter 1 Introduction | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 1-11 1.2.2 DC-bus Sharing: Connecting the D C-bus of the AC Motor Dri ves in Parallel 1. This function is not for VFD -E-T series. 2. The AC motor drives can absorb mutu al voltage that gene rated to DC bus w hen deceleration. 3. Enhance brake fun ction and stabili ze the vo[...]

  • Page 25

    Chapter 1 Introduction | 1-12 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 1.3 Dimensions (Dimensions are in millimeter and [inch]) W W1 H1 H D D Frame W W1 H H1 D Ø ØD A 72.0[2.83] 60.0[2.36] 142.0[ 5.5 9] 120.0[4.72] 152.0 [5. 98] 5.2[0.04] 7.6[0.06] B 100.0[3.94] 89.0[3.50] 174.0[ 6.86] 162.0[6.38] 152.0[5. 98] 5.5[0.22 ] 9.3[0.36] C 130.[...]

  • Page 26

    Chapter 1 Introduction | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 1-13 Dimensions for VFD-E-P series W W1 H2 H D D1 W2 H1 Unit: mm [inch] W W1 W2 H H1 H2 D D1 Ø 72.0 [2.83] 56.0 [2.20] 30.0 [1.18] 155.0 [6.10] 143.0 [5.63] 130.0 [5.12] 111.5 [4.39] 9.5 [0.37] 5.3 [0.21] NO TE Frame A: VFD002E11P/21 P/23P, VFD004E11P/21P /2 3P/43P, VFD007E[...]

  • Page 27

    Chapter 1 Introduction | 1-14 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 This page intention ally left blank[...]

  • Page 28

    Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 2-1 Chapter 2 Installation and Wiring After removing the front cover, chec k if the power and control terminals are cle ar. Be sure to observ e the following preca utions when wiring.  General Wiring Information Applicable Codes All VFD-E series are Underwriters Lab orator ies, Inc. (UL) and Cana[...]

  • Page 29

    Chapter 2 Installation and Wiring | 2-2 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 DANGER! 1. A charge may still r emain in the DC bus capa citors w ith hazardous v oltages even if the pow er has been turned o ff. To prevent person al injury, please en sure that the pow er is turned off and wait ten minute s for the capa citors to discharge [...]

  • Page 30

    Chapter 2 Install ation and Wiring | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 2-3 Figure 1 for models of VFD-E Serie s VFD002E11A/21A, VFD004E11A/21A, VFD007E 21A, VFD002E11C/21C, VFD004E11C/21C, VFD007E21C, VFD002E11P/21P, VFD004E11P /21P, VFD007E21P AV I ACI ACM + +10V 5K 3 2 1 Power supply +10V 20 m A Master Freq uenc y 0 t o 10 V 4 7 K[...]

  • Page 31

    Chapter 2 Installation and Wiring | 2-4 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Figure 2 for models of VFD-E Serie s VFD002E23A, VFD004E23A/43A, VFD007E23A /43A, VFD015E23A/43A , VFD002E23C, VFD004E23C/43C, VFD 007E23C/43C, VFD015E23C /43C , VFD002E23P, VFD004E23P/43P, VFD007E23P/43P, VFD015E23P AV I ACI ACM + +10V 5K 3 2 1 Power supply +[...]

  • Page 32

    Chapter 2 Install ation and Wiring | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 2-5 Figure 3 for models of VFD-E Serie s VFD007E11A, VFD015E21A, VFD022E21A, VFD007E11C, VFD 015E21C , VFD022E21C AV I ACI ACM +/B1 +1 0V 5K 3 2 1 Power suppl y +10V 20 mA Master Freq uency 0 t o 10 V 4 7 K Anal og S ign al Common E Main c i r cuit ( power) termi[...]

  • Page 33

    Chapter 2 Installation and Wiring | 2-6 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Figure 4 for models of VFD-E Serie s VFD022E23A/43A, VFD037E23A/43A, VFD055E23A/43A, VFD075E23A/43A, VFD110E43A, VFD022E23C/43C, VFD037E23C /43C, VFD055E23C/43C, VF D075E23C/43C, VFD110E43C AV I ACI ACM +/B1 +10V 5K 3 2 1 Power suppl y +10 V 20 m A Master Freq[...]

  • Page 34

    Chapter 2 Install ation and Wiring | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 2-7 Figure 5 for models of VFD-E Serie s VFD002E11T/21T, VFD004E 11A/21T, VFD007E21T AV I ACI ACM B1 +1 0V 5K 3 2 1 Power suppl y +10V 20 mA Master Freq uency 0 t o 10 V 4 7 K Anal og S ign al Common E Main c i r cuit ( power) terminal s Cont rol c ir c uit t erm[...]

  • Page 35

    Chapter 2 Installation and Wiring | 2-8 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Figure 6 for models of VFD-E Serie s VFD002E23T, VFD004E23T /43T, VFD007E23T/43T , VFD015E23T/43T AV I ACI ACM B1 +1 0V 5K 3 2 1 Power supply +10V 20 mA Master Freq uency 0 t o 10 V 4 7 K Analog S i gn al Common E Main c i r cuit ( power) ter minal s Cont rol [...]

  • Page 36

    Chapter 2 Install ation and Wiring | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 2-9 Figure 7 Wiring for NPN mode and PNP mode A. NPN mode witho ut external power Fact ory setting NPN PNP B. NPN mode with external power Fact ory setting NPN PNP 24 Vdc - + C. PNP mode without ex ternal power Sw1 Fact ory setting NPN PNP[...]

  • Page 37

    Chapter 2 Installation and Wiring | 2-10 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 D. PNP mode with external power Sw1 Fact ory setting NPN PNP 24 Vdc - + Figure 8 RJ-45 pin definition for VFD*E*C models PIN Signal Description 1 CAN_H CAN_H bus line (dominant high) 2 CAN_L CAN_L bus line (dominant low ) 3 CAN_GND Ground / 0V /V- 4 SG+ 485 c[...]

  • Page 38

    Chapter 2 Install ation and Wiring | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 2-11 7. With long motor ca bles, high capaci tive swit ching current peaks can c ause over-current, high leakage current or l ower current reado ut accuracy . To prevent this, th e motor cable should be less than 20m for 3 .7kW models and below . And the cable sh[...]

  • Page 39

    Chapter 2 Installation and Wiring | 2-12 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 2.2 External Wiring Motor Outpu t AC Line Reactor Power Supp l y Magnet ic contactor Input AC Line Reactor EMI Filter R/L1 S/ L2 T/L3 U/T1 V/T2 W/T3 +/B1 B2 Zero -phase Reacto r Zero-phase Reactor FUSE/NFB - BR BUE Brake resi stor Brake unit Items Explanation[...]

  • Page 40

    Chapter 2 Install ation and Wiring | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 2-13 2.3 Main Circuit 2.3.1 Main Circuit Connection Figure 1 For frame A : VFD002E1 1A/21A/23A, VFD004E1 1A/21A/23A/43A, VFD007E21A/23A/43A, VFD015E23A/43A, VFD002E1 1C/21C/ 23C, VFD004E1 1C/ 21C/23C/43C, VFD007E21C/23C/43C, VF D002E1 1P/21P/23P , VFD004E1 1P/21P[...]

  • Page 41

    Chapter 2 Installation and Wiring | 2-14 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Terminal Symbol Explanation of Terminal Function R/L1, S/L2, T/L3 AC line input terminals (1-phase /3-phase) U/T1, V/T2, W/ T 3 AC drive output ter minals for conne cting 3-phase indu ction motor +/B1~ B2 Connections for Brake resistor (optional) +/B1, - Conn[...]

  • Page 42

    Chapter 2 Install ation and Wiring | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 2-15  The factory setting of the operation directi on is forw ard running. The methods to control the operation direction are : method 1, set by the communication paramete rs. Please refer to the group 9 for details. Method2, control by the optional keypad KP [...]

  • Page 43

    Chapter 2 Installation and Wiring | 2-16 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 2.3.2 Main Circuit Terminals Frame A Frame B Frame C Frame Power Terminals Torque Wire Wire type R/L1, S/L2, T/L3 A U/T1, V/T2, W/ T 3, 14kgf-cm (12in-lbf) 12-14 AWG. (3.3-2.1mm 2 ) Copper only, 75 o C R/L1, S/L2, T/L3 U/T1, V/T2, W/ T 3 B +/B1, B2, -, 18kgf-[...]

  • Page 44

    Chapter 2 Install ation and Wiring | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 2-17 NO TE Frame A: VFD002E11A/21 A/23A, VFD004E11A/2 1A/2 3A/43A, VFD007E21A/23A /43A, VFD015E23A/43A, VFD002E11C/ 21C/23C, VFD004E11 C/21C/23C/43C, VF D007E21C/23C/43 C, VFD015E23C/43C, VFD 002E11T/21T/23T, VFD 004E11T/21T/23T/43T, VFD 007E21T/23T/43T, VFD015E2[...]

  • Page 45

    Chapter 2 Installation and Wiring | 2-18 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 The position of the control terminals RS-485 10 V MI1 MI2 MI3 MI4 MI5 MI6 DCM 24V DCM ACM AV I A C I AFM MCM MO1 RA RB RC Terminal symbols and functions Terminal Symbol Terminal Function Factory Settings (N PN mode) ON: Connect to DCM MI1 Forward-Stop command[...]

  • Page 46

    Chapter 2 Install ation and Wiring | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 2-19 Terminal Symbol Terminal Function Factory Settings (N PN mode) ON: Connect to DCM MO1 Multi-function Output 1 (Photocoupler) Maximum 48VDC, 50mA Refer to Pr.03.01 for programming MO1- DCM Mo 1 MCM Max: 48Vdc 5 0 mA int ernal c i rc uit MCM Multi-function out[...]

  • Page 47

    Chapter 2 Installation and Wiring | 2-20 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Analog inputs (AVI, ACI, ACM)  Analog input signals a re easily affecte d by external noi se. Use shielded w iring and keep it as short as possible (<20m) with proper groun ding. If the noise is inductive, connecting the shield to terminal ACM can bring[...]

  • Page 48

    Chapter 2 Install ation and Wiring | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 2-21 The specification for the control terminals RS-485 port 1 0 V MI1 MI 2 MI3 MI4 MI5 MI6 DCM 24V DCM A CM AV I A C I AFM MCM MO1 RA RB RC The positi on of th e cont rol term ina ls Te r m i n a l s 2 Te r m i n a l s 1 Frame Control Terminals Torque Wire Termi[...]

  • Page 49

    Chapter 2 Installation and Wiring | 2-22 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 This page intention ally left blank[...]

  • Page 50

    Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 3-1 Chapter 3 Keypad and Start Up  Make sure that the wiring is corre ct. In particular, check that the output terminals U/T1, V/T2, W/T3. are NOT connected to power and that the driv e is well grounded.  Verify that no o ther equipment is connected to the AC mo tor drive  Do NOT operate th[...]

  • Page 51

    Chapter 3 Keypad and Start U p | 3-2 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 3.2 Operation Method The operation method can be set via communicati on, control terminals and optional key pad KPE- LE02. RS485 port (RJ- 45) It needs to use VFD- USB0 1 or IFD85 00 c o nver ter to c onnec t to the PC.[...]

  • Page 52

    Chapter 3 Key pad and Start Up | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 3-3 3.3 T rial Run The factory setting of the operation so urce is from the external terminal (Pr.02.01=2). 1. Both MI1-DCM and MI2-DCM ne ed to conne ct a switch for switching F WD/STOP and REV/STOP. 2. Please connect a potentiometer amon g AVI, 10V and DCM or ap pl[...]

  • Page 53

    Chapter 3 Keypad and Start U p | 3-4 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 3. Setting the potentio meter or AVI- DCM 0-10Vdc pow er to less than 1V. 4. Setting MI1=On for forward running. And if y ou want to cha nge to reverse runn ing, you should set MI2=On. And if y ou want to decel era te to stop, please set MI1/MI2=Off. 5. Check fol[...]

  • Page 54

    Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-1 Chapter 4 Parameters The VFD-E parameters are div ided into 14 group s by pr operty for easy setting . In most applications, the user can finish all parameter settings before start-up w ithout the need for re-adjustment during operation. The 14 groups are as follows: Group 0: User Parameters Gro[...]

  • Page 55

    Chapter 4 Parameters | 4-2 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4.1 Summary of Parameter Settings  : The parameter can be set during o peration. Group 0 User Parameters Parameter Explanation Settings Factory Setting Customer 00.00 Identity Code o f the AC motor drive Read-only ## 00.01 Rated Curr ent Display of the AC motor drive Re[...]

  • Page 56

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-3 Parameter Explanation Settings Factory Setting Customer 5: Display PID anal og feedback signal v alue (b) (%) 6: Output pow er factor angle (n) 7: Display output p ower (P) 8: Display the estimated v alue of torque as it relates to c urrent (t) 9: Disp lay AVI (I) (V) 10: [...]

  • Page 57

    Chapter 4 Parameters | 4-4 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Parameter Explanation Settings Factor y Setting Customer 01.01 Maximum Voltage Frequency (Fbase) (Motor 0) 0.10 to 600.0 H z 60.00 115V/230V series: 0.1V to 255.0V 220.0 01.02 Maximum Output Voltage (Vmax) (Motor 0) 460V series: 0.1V to 510.0V 440.0 01.03 Mid-Point Frequen[...]

  • Page 58

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-5 Parameter Explanation Settings Factory Setting Customer 01.17 Acceleration S- Curve 0.0 to 10.0 / 0.00 to 10.00 sec 0.0 01.18 Deceleration S- Curve 0.0 to 10.0 / 0.00 to 10.00 sec 0.0 0: Unit: 0.1 sec 01.19 Accel/Decel Time Unit 1: Uni t: 0.01 sec 0 01.20 Delay Time at 0Hz[...]

  • Page 59

    Chapter 4 Parameters | 4-6 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Parameter Explanation Settings Factor y Setting Customer 115V/230V series: 0.1V to 255.0V 220.0 01.33 Maximum Output Voltage (Vmax) (Motor 2) 460V series: 0.1V to 510.0V 440.0 01.34 Mid-Point Frequency (Fmid) (Motor 2) 0.10 to 600.0 H z 1.50 115V/230V series: 0.1V to 255.0[...]

  • Page 60

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-7 Group 2 Operation Method Parameters Parameter Explanation Settings Factory Setting Customer  02.00 Source of First Master Frequency Command 0: Digital keypad U P/DOWN key s or Multi- function Inputs UP/DOWN. Last u sed frequency sav ed. 1: 0 to +10V from AV I 2: 4 to 20[...]

  • Page 61

    Chapter 4 Parameters | 4-8 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Parameter Explanation Settings Factory Setting Customer 2: Disable. Operation sta tus will change if operation command so urce Pr.02.01 is changed. 3: Enable. Operatio n status will change if operation command so urce Pr.02.01 is changed. 0: Decelerate to 0 Hz 1: Coast to [...]

  • Page 62

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-9 Parameter Explanation Settings Factory Setting Customer 0: Save Key pad & Communication Frequency 1: Save Key pad Frequency only 02.13 The Selections for Saving Keypad or Communication Frequency Command 2: Save Communication Frequen cy only 0 0: by Current Freq Command[...]

  • Page 63

    Chapter 4 Parameters | 4-10 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Parameter Explanation Settings Factor y Setting Customer 8: Fault indication 9: Desired frequency 1 attained 10: Terminal count value attained 11: Preliminary count v alue attained 12: Over Voltage S tall supervision 13: Over Current Stall supervision 14: Heat sink ov erh[...]

  • Page 64

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-11 Parameter Explanation Settings Factor y Setting Customer 3: Fan ON when preliminary heatsink temperature attained Read only Bit0=1:RLY used by PLC Bit1=1:MO1 used by PLC Bit2=1:MO2/RA2 u sed by PLC Bit3=1:MO3/RA3 u sed by PLC Bit4=1:MO4/RA4 u sed by PLC Bit5=1:MO5/RA5 u s[...]

  • Page 65

    Chapter 4 Parameters | 4-12 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Parameter Explanation Settings Factory Setting Customer  04.00 Keypad Potentiometer Bias 0.0 to 100.0 % 0.0  04.01 Keypad Potentiometer Bias Polarity 0: Positiv e bias 1: Negative bias 00  04.02 Keypad Potentiometer Gain 0.1 to 200.0 % 100.0 0: No negative bias c[...]

  • Page 66

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-13 Parameter Explanation Settings Factory Setting Customer 17: Parameter lock enable 18: Operation comm and selection (external terminals) 19: Operation comm and selection(keypad) 20: Operation comm and selection (communication) 21: FWD/REV com mand 22: Source of se cond fre[...]

  • Page 67

    Chapter 4 Parameters | 4-14 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Parameter Explanation Settings Factory Setting Customer 04.13 Max AVI Voltage 0.0 to 10.0V 10.0 04.14 Max AVI Frequency 0.0 to 100.0% 100.0 04.15 Min ACI Current 0.0 to 20.0mA 4.0 04.16 Min ACI Frequency 0.0 to 100.0% 0.0 04.17 Max ACI Current 0.0 to 20.0mA 20.0 04.18 Max[...]

  • Page 68

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-15 Parameter Explanation Settings Factory Setting Customer Read only Bit0=1:AVI used by PLC Bit1=1:ACI/AVI2 used by PLC Bit2=1: AI1 used by PLC 04.25 The Analog Input Used by PLC (NOT for VFD*E*C models) Bit3=1: AI2 used by PLC ## Read only Bit0: MI1 Sta tus Bit1: MI2 Sta tu[...]

  • Page 69

    Chapter 4 Parameters | 4-16 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Parameter Explanation Settings Factory Setting Customer  05.02 3rd Step Speed Frequency 0.00 to 600.0 H z 0.00  05.03 4th Step Speed Frequency 0.00 to 600.0 H z 0.00  05.04 5th Step Speed Frequency 0.00 to 600.0 H z 0.00  05.05 6th Step Speed Frequency 0.00 to[...]

  • Page 70

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-17 Parameter Explanation Settings Factor y Setting Custome r 06.02 Over-Current Stall Prevention during Operation 0:Disable 20 to 250% 170 0: Disabled 1: Enabled during constant speed operation. After the ov er-torque is detected , keep running until OL1 o r OL occurs. 2: En[...]

  • Page 71

    Chapter 4 Parameters | 4-18 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Parameter Explanation Settings Factory Setting Custome r 10: Current exceeds 2 times rated cur rent during decel.(ocd) 11: Current exceeds 2 times rated cur rent during steady state operation (ocn) 12: Ground fault (GFF) 13: Reserved 14: Phase-Loss (PHL) 15: Reserved 16: [...]

  • Page 72

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-19 Group 7 Motor Parameters Parameter Explanation Settings Factory Setting Custome r 07.00 Motor Rated Current (Motor 0) 30 %FLA to 120% FLA FLA 07.01 Motor No-Load Current (Motor 0) 0%FLA to 99% FLA 0.4*FLA  07.02 Torque Compensation (Motor 0) 0.0 to 10.0 0.0  07.03 S[...]

  • Page 73

    Chapter 4 Parameters | 4-20 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Parameter Explanation Settings Factory Setting Custome r 07.14 Motor PTC Overheat Protectio n Level 0.1~10.0V 2.4 07.15 Motor PTC Overheat Warning Level 0.1~10.0V 1.2 07.16 Motor PTC Overheat Reset Delta Level 0.1~5.0V 0.6 07.17 Treatment of the Motor PTC Overheat 0: Warn[...]

  • Page 74

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-21 Parameter Explanation Settings Factory Setting Custome r 07.29 Motor Line-to-line Resistance R1 (Motor 2) 0~65535 m Ω 0 07.30 Motor Ra ted Slip (Motor 2) 0.00 to 20.00 H z 3.00 07.31 Motor Pole Number (Motor 3) 2 to 10 4 07.32 Motor Rated Current (Motor 3) 30 %FLA to 120[...]

  • Page 75

    Chapter 4 Parameters | 4-22 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Parameter Explanation Settings Factory Setting Custome r 0: Operation stops after momentary pow er loss 1: Operation continues after momentary power loss, speed sear ch starts with the Master Frequency r eference value 08.04 Momentary Power Loss Operation Selection 2: Ope[...]

  • Page 76

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-23 Parameter Explanation Settings Factory Setting Custome r 0: AVR function en able 1: AVR function disable 2: AVR function disable for decel. 08.18 AVR Function 3: AVR function disable for stop 0 115V / 230V seri es: 370.0to 430.0V 380.0 08.19 Softw are Brake Level 460V ser[...]

  • Page 77

    Chapter 4 Parameters | 4-24 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Parameter Explanation Settings Factory Setting Custome r  09.03 Time-out Detection 0.1 ~ 120.0 seconds 0.0: Disable 0.0 0: 7,N,2 (Modbus, ASCII) 1: 7,E,1 (Modbus, ASCII) 2: 7,O,1 (Modbus, ASCII) 3: 8,N,2 (Modbus, RTU) 4: 8,E,1 (Modbus, RTU)  09.04 Communication Prot[...]

  • Page 78

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-25 Parameter Explanation Settings Factory Setting Custome r  09.09 Communication Protocol for USB Card 6: 8,N,1 (Modbus, RTU) 7: 8,E,2 (Modbus, RTU) 8: 8,O,2 (Modbus, RTU) 9: 7,N,1 (Modbus, ASCII) 10: 7,E,2 (Modbus, ASCII) 11: 7,O,2 (Modbus, ASCII)  09.10 Transmission [...]

  • Page 79

    Chapter 4 Parameters | 4-26 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Parameter Explanation Settings Factory Setting Custome r  10.02 Proportional Gain (P) 0.0 to 10.0 1.0  10.03 Integral Time ( I) 0.00 to 100 .0 sec (0.00=di sable) 1.00  10.04 Deri vative Contro l (D) 0.00 to 1.00 sec 0.00 10.05 Upper Boun d for Integral Control 0[...]

  • Page 80

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-27 Parameter Explanation Settings Factor y Setting Customer 0: No function 1: AC drive operati onal 2: Master frequency attained 11.00 Multi-function Output Terminal MO2/RA2 3: Zero speed 0 4: Over torque de tection 5: Base-Block (B .B.) indication 6: Low-voltage indi cation[...]

  • Page 81

    Chapter 4 Parameters | 4-28 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Parameter Explanation Settings Factory Setting Customer 5: External re set 6: Accel/Decel inhi bit 0 7: Accel/Decel time selection command 11.08 Multi-function Input Terminal (MI9) 8: Jog Operation 9: External base block 0 10: Up: Increment master frequen cy 11.09 Multi-f[...]

  • Page 82

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-29 Group 12: Analog Input/Output Parameters for Extension Card Parameter Explanation Settings Factory Setting Customer 0: Disabled 1: Source of the 1st frequency 2: Source of the 2nd frequen cy 3: PID Set Point (PID enable) 4: Positiv e PID feedback 12.00 AI1 Fun ction Selec[...]

  • Page 83

    Chapter 4 Parameters | 4-30 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Parameter Explanation Settings Factor y Setting Customer 12.12 Min. AVI4 Input Voltage 0.0 to 10.0V 0.0 12.13 Min. AVI4 Scale Percentage 0.0 to 100.0% 0.0 12.14 Max. AVI4 Input Voltage 0.0 to 10.0V 10.0 12.15 Max. AVI4 Scale Percentage 0.0 to 100.0% 100.0 12.16 Min. ACI3 [...]

  • Page 84

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-31 Group 13: PG function Parameters for Extension Card Parameter Explanation Settings Factory Setting Customer 0: Disabled 1: Single phase 2: Forward/Counterclo ckwise rotation 13.00 PG Input 3: Reverse/Clockw ise rotation 0 13.01 PG Pulse Range 1 to 20000 600 13.02 Motor Po[...]

  • Page 85

    Chapter 4 Parameters | 4-32 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 4.2 Parameter Settings for Applications Speed Search Applications Purpose Functions Related Parameters Windmill, winding machine, fan and al l inertia loads Restart free- running motor Before the free-runn ing motor is completely stopped , it can be restarted without dete[...]

  • Page 86

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-33 Overheat Warning Applications Purpose Functi ons Related Parameters Air conditioner Safety measure When AC moto r drive overheat s, it uses a thermal sensor to have overheat warning. 03.00~03.01 04.05~04.08 Two - wi re/thr ee-wire Applications Purpose Functi ons Related P[...]

  • Page 87

    Chapter 4 Parameters | 4-34 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Auto Restart after Fault Applications Purpose Functions Related Parameters Air conditioners, remote pumps For continuous and reliable operation without operator intervention The AC motor driv e can be restarted /reset auto matically up to 10 times af ter a fault o ccurs. [...]

  • Page 88

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-35 Carrier Frequency Setting Applications Purpose Functions Rel ated Parameters General application Low noise The carrier frequen cy can be increased when req uired to reduce motor noise. 02.03 Keep Running when Frequency Command is Lost Applications Purpose Functions Rel at[...]

  • Page 89

    Chapter 4 Parameters | 4-36 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Output Signal for Base Block Applications Purpose Functions Rel ated Parameters General application Provide a signal for running status When executing Base Block, a signal is given for ex ternal system or control wiring. 03.00~03.01 Overheat Warning for Heat Sink Applicat[...]

  • Page 90

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-37 4.3 Description of Parameter Settings Group 0: User Parameters  Thi s parameter can be set during operation. 00.00 Identity Code of the AC Motor Driv e Settings Read Only Factory setting: ## 00.01 Rated Current Display of the AC Motor Drive Settings Read Only Factory s[...]

  • Page 91

    Chapter 4 Parameters | 4-38 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11  This parameter allows the user to reset all par ameters to the factory settin gs except the fault records (Pr.06.08 ~ Pr.06.1 2). 50Hz: Pr.01.00 and Pr .01.01 are se t to 50Hz and Pr .01.02 will be set by Pr.00.12. 60Hz: Pr.01.00 and Pr .01.01 are se t to 60Hz and Pr.[...]

  • Page 92

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-39 00.04  Content of Multi-function Display 6 Display the power facto r angle in º o f terminals U/T1, V/T2, W/T3 to the m otor 7 Display the output power in kW of terminals U, V and W to the motor. 8 Display the estimated value of torque in Nm as it relates to current. [...]

  • Page 93

    Chapter 4 Parameters | 4-40 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 00.07 Control Board Software Version Settings Read Only Display #.## 00.08 Password Input Unit: 1 Settings 0 to 9999 Factory Setting: 0 Display 0~2 (times of wrong password)  The function of this parameter i s to input the passw ord that is set in Pr.00 .09. Input the [...]

  • Page 94

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-41 3 chan ces to ente r the correc t password . 1st time displays "1" i f password is incorrect . 2nd time displays "2", if password is incorrect . 3rd time displ ays " code" (blinking ) If the passw ord was entered incorre ctly after three trie[...]

  • Page 95

    Chapter 4 Parameters | 4-42 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Group 1: Basic Parameters 01.00 Maximum Output Frequency (Fmax ) Unit: 0.01 Settings 50.00 to 600.0 Hz Factory Setting: 60.00  This parameter determines the AC mo tor drive’s Max imum Output Frequency. All th e AC motor drive frequency command sources (analog inputs [...]

  • Page 96

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-43 01.04 Mid-Point Voltage (Vmid) (Motor 0) Unit: 0.1 Settings 115V/230V serie s 0.1 to 255.0V Factory Setting: 10.0 460V series 0.1 to 510.0V Factory Setting: 20.0  This parameter sets the Mid-Poin t Voltage of any V/f curve. With this se tting, the V/f ratio between Min[...]

  • Page 97

    Chapter 4 Parameters | 4-44 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 01.05 0 1.03 01. 01 01.06 01.04 01.0 2 01.0 0 01.07 01.08 V /f Curve Vo lt a g e Frequency Output Frequen c y Lower Limit Output Frequen cy Upper Limit The limit of Output Freque ncy Mid-po int Freq. Maxim um Output Freq uency Maximum Outpu t Vo lt ag e Mid-point Vo lt ag[...]

  • Page 98

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-45  The Acceleration Time is used to de termine th e time required for the AC motor driv e to ramp from 0 Hz to Maximum Output Frequen cy (Pr.01 .00) . The rate is linear unless S-Curv e is “Enabled”; see Pr.01.17 .  The Deceleration Time is used to de termine th e[...]

  • Page 99

    Chapter 4 Parameters | 4-46 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 01.15  Jog Frequency Unit: 0.01 Settings 0.10 to Fmax (Pr.01.00)H z Factory Setting: 6.0 0  Only external terminal JOG (MI3 to MI12) can be used. When the Jog command is “ON”, the AC motor drive will accelera te from Minimum Output Freq uency (Pr.01.05 ) to Jog [...]

  • Page 100

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-47 During Auto deceleration , regenerative energy is measured and the motor is smoothly stopped with the fa stest deceleration time. But when this pa rameter is set to 04 , the actual a ccel/decel time w ill be equal to or more than parameter Pr.01.09 ~Pr.01.12 .  Auto ac[...]

  • Page 101

    Chapter 4 Parameters | 4-48 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 01.20 Delay Time at 0Hz for Simple Position Unit: 0.01 01.21 Delay Time at 10Hz for Simple Positi on Unit: 0.01 01.22 Delay Time at 20Hz for Simple Positi on Unit: 0.01 01.23 Delay Time at 30Hz for Simple Positi on Unit: 0.01 01.24 Delay Time at 40Hz for Simple Positi on [...]

  • Page 102

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-49 Therefore, the dista nce = revolution numbers X circumference = 175 X 2 π r It also means that the moto r will stop to th e original position a fter 175 circles.  Example 2: Assume that motor speed is 1.5Hz, the delay time at 10Hz is 10 sec (Pr.01 .21=10) and the dece[...]

  • Page 103

    Chapter 4 Parameters | 4-50 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 460V series 0.1 to 510.0V Factory Setting: 440.0 01.34 Mid-Point Frequency (Fmid) (Motor 2) Unit: 0.01 Settings 0.10 to 600.0Hz Factory Setting: 1.5 0 01.35 Mid-Point Voltage (Vmid) (Motor 2) Unit: 0.1 Settings 115V/230V series 0.1 to 255.0V Factory Setting: 10.0 460V ser[...]

  • Page 104

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-51 1 0 to +10V from AVI 2 4 to 20mA from ACI or 0 to +10V from AVI2 3 RS-485 (RJ-45)/USB communication 4 Digital keypad potentiometer 5 CANopen communication  These parameters set the Master Fre quenc y Command Source of the AC motor driv e.  The factory setting for ma[...]

  • Page 105

    Chapter 4 Parameters | 4-52 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Settings 0 First Mast er Frequency Command Only 1 First Master Frequency + Second Master Frequency 2 First Master Frequenc y - Se cond Master Frequency 02.02 Stop Method Factory Setting: 0 Set tings 0 STOP: ramp to stop E.F.: coast to stop 1 STOP: coast to stop E.F.: coas[...]

  • Page 106

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-53 RUN STOP RUN STOP Freque ncy Fr eque ncy Ti me Ti me outp ut freque ncy outp ut freque ncy moto r speed mo tor speed ope ra tio n command opera tion command stops according to decel eration time free run to stop r a mp t o st o p a n d fr e e r u n to s t o p EF Freq uenc[...]

  • Page 107

    Chapter 4 Parameters | 4-54 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 1kHz 8kHz 15k Hz Carrier Frequ ency Acoust ic Noise Elec tromag netic Nois e or le akag e c u r r e n t H ea t Dissipatio n Current Wav e Sign ifi cant Mini ma l Sign ifi cant Mini mal Mini mal Signif icant Mini mal Sign ifi cant  From the table, we see that the PWM ca[...]

  • Page 108

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-55 40% 50% 60% For 1 1 5V/230V Seri es 80% 90% 100 % 2kHz 4kHz 8kHz 10k Hz 12kHz 14k Hz 15kHz 6kHz 70% Rated Curr ent (%) Car rier Fr equency 50 wit h mount in g method A ℃ 40 wit h mount in g method B ℃ 35 wit h mount in g method A ℃ 25 wit h mount in g method B ℃ 2[...]

  • Page 109

    Chapter 4 Parameters | 4-56 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 02.05 Line Start Lockout Factory Setting: 1 Settings 0 Disable. Operation status is not chang ed even if operation command source Pr.02 .01 is changed. 1 Enable. Operation status is not chang ed even if operation command source Pr.02.01 is changed . 2 Disable. Operation s[...]

  • Page 110

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-57 RUN RU N ST OP STOP Pr .02.01= 1 or 2 This action will follo w MI1/DCM or MI2/DC M st atus (ON i s close/OFF is o pe n) ON OFF MI1- DCM (clo se) Pr .02.01= 0 output fre quency Pr .02.05= 0 or 2 Chang e o perat ion command sour ce output fre quen cy Pr .02.05=1 or 3  Wh[...]

  • Page 111

    Chapter 4 Parameters | 4-58 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 02.06 Loss of ACI Signal (4-20mA) Factory Setting : 0 Settings 0 Decelerate to 0H z 1 Coast to stop and display “AErr” 2 Continue operation by the last frequency command  This parameter determines the behav ior when ACI is lost.  When set to 1, it will di splay [...]

  • Page 112

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-59  When Pr.02.07 is set to 1: increase/de cre ase the frequency by acceleration/deceleration settings. It is v alid only w hen the AC motor drive is running.  When Pr.02.07 is set to 2: increase/de crease the frequency by Pr.02.08.  When Pr.02.07 is set to 3: incre[...]

  • Page 113

    Chapter 4 Parameters | 4-60 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 02.16 Display the Master Freq Command Source Settings Read Only Factory setting: ##  You can read the m aster frequency command source by this parameter. Display Value Bit Function 1 Bit0=1 Master Freq Command Source by First Freq S ource (Pr.02.00). 2 Bit1=1 Master Fr[...]

  • Page 114

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-61 Group 3: Output Function Parameters 03.00 Multi-function Output Relay (RA1, RB1, RC1) Factory Setting: 8 03.01 Multi-function Ou tput Terminal MO1 Factory Setting: 1 Settings Function Description 0 No Function 1 AC Drive Operational Active when the driv e is ready or RUN [...]

  • Page 115

    Chapter 4 Parameters | 4-62 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Settings Function Description 13 Over Current Stall supervision Active when the Over Curren t Stall functio n operating 14 Heat Si nk Overheat Warning When heatsink overheats, it w ill signal to prev ent OH turn off the drive. When it is higher than 85 o C (185 o F), it w[...]

  • Page 116

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-63 -2Hz 4Hz 2Hz OFF OFF ON ON OFF ON OFF ON OFF OFF ON OFF ON ON detection range Frequency master freq ue ncy desired freq ue ncy 03.02/03.14 detection r a nge de tection range DC braki ng ti m during stop Ti me wa itin g ti me for frequency run/st op setti ng 2 master freq.[...]

  • Page 117

    Chapter 4 Parameters | 4-64 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 For Example: When using the meter with full scale of 5 vo lts, adjus t Pr.03.04 to 50%. If Pr.03.03 is set to 0, then 5VDC will cor respond to Maximum Outp ut Frequency. 03.05 Terminal Count Value Unit: 1 Settings 0 to 9999 Factory Setting: 0  This parameter sets the c[...]

  • Page 118

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-65 03.08 Fan Control Factory Setting : 0 Settings 0 Fan always ON 1 1 minute after AC motor drive stops, fan will be OFF 2 Fan ON when AC motor drive runs, fan OFF w hen AC motor driv e stops 3 Fan ON when preliminary heatsink te mperature attained  This parameter determi[...]

  • Page 119

    Chapter 4 Parameters | 4-66 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 1 0 Wei gh ts Bit Re lay 1 MO1 3 2 5 4 7 6 MO2/ RA2 MO3/ RA3 MO4/ RA4 MO5/ RA5 MO6/ RA6 MO7/ RA7 0=no t used 1=Used by PLC  For example: when Pr.03.09 i s set to 3 (dec imal) = 0000 0011 (binary) that in dicates Relay1 and MO1 are used by PLC. (Pr.03.09= 2 0 +2 1 =3) 1[...]

  • Page 120

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-67 03.11 Brake Release Frequency Unit: 0.01 Settings 0.00 to 600.0Hz Factory Se tting: 0.00 03.12 Brake Engage Frequency Unit: 0.01 Settings 0.00 to 600.0Hz Factory Se tting: 0.00  These two parameters are used to set contro l of mechanical brake via the output terminals [...]

  • Page 121

    Chapter 4 Parameters | 4-68 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Bit6: MO6/RA6 S tatus Bit7: MO7/RA7 S tatus  For standard AC motor driv e (without ex tension ca rd), the multi-fun ction output terminals are falling-edge trigger ed and Pr.03.13 will di splay 3 (11) for no action. 1 0 Wei gh t s Bit 0=Act ive 1=Off Rel ay 1 MO1  F[...]

  • Page 122

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-69 Group 4: Input Function Parameters 04.00  Keypad Potentiometer Bias Unit: 0. 1 Settings 0.0 to 100.0% Factory Setting: 0.0 04.01  Keypad Potentiometer Bias Pol arity Factory Setting: 0 Settings 0 Positive Bias 1 Negative Bias 04.02  Keypad Potentiometer Gain Unit[...]

  • Page 123

    Chapter 4 Parameters | 4-70 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 60Hz 0Hz 0V 5V 10V Pr .01.0 0=60 Hz- -M ax. output Freq. Pot entiom eter Pr.04.00 =16.7%- -Bias adjust ment Pr.04.01 =0- -Posit ive bias Pr .04.02 =100 %--Input gain Pr.04 .03 = 0-- No nega tiv e bi as comma nd Gain:1 00% Bias adju stment : (( 10Hz/6 0Hz)/( Gain/1 00%))*1[...]

  • Page 124

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-71 Example 5: Use of negative bias in noisy environment In this example, a 1 V negative bias i s used. In noisy env ironments it is advantageous to u se negative bias to provide a no ise margin (1V in this example). 60H z 0Hz 0V 10V Pr .01.0 0= 60Hz --M ax. output Freq. Pote[...]

  • Page 125

    Chapter 4 Parameters | 4-72 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Pr .01.00=60Hz --Max. output Freq. Potentiometer Pr.04.00 =50.0% --Bias adjus tment Pr.04.01 =1- -Negat ive b ias Pr.04.02 =200%- -Input gain Pr .04.0 3 =1 --N egati ve bias : RE V motio n enab led Gain: (10V/5V)*10 0%=200 % Bias adjustme nt: (( 6 0Hz/60 Hz)/(Ga in/100%) [...]

  • Page 126

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-73 04.17 Maximum ACI Current Unit: 0.01 Settings 0.0 to 20.0mA Factory Se tting: 20.0 04.18 Maximum ACI Frequency (percen tage of Pr. 01.00) Unit: 0.1 Settings 0.0 to 100.0% Factory Setting: 100.0 04.19 ACI Terminal Mode Selection Factory Setting: 0 Settings 0 ACI 1 AVI2 04.[...]

  • Page 127

    Chapter 4 Parameters | 4-74 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 01. 00=60 .00 Hz AV I ACI anal og input 04. 14=70 04. 18=50 04.12 =30 04. 16=0 04.1 1=0V 04.15 =4mA 04. 13=10 V 04. 17=2 0mA 04.04 Multi-function Input Terminal (MI1, MI2) 2-wire/ 3-w ire Operation Control Mod es Factory Setting : 0 Settings 0 2-wire: FWD/STOP, REV/STOP 1[...]

  • Page 128

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-75 04.04 External Terminal 2 3-wire V FD-E MI3:( "OPEN":STOP) MI1 ( "CLOSE":R UN) : MI2:("O PEN": FW D) ("CLOSE ": REV) DCM STO P REV/FWD RUN 04.05 Multi-function Input Terminal (MI3) Factory Setting: 1 04.06 Multi-function Input Termi[...]

  • Page 129

    Chapter 4 Parameters | 4-76 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Settings Function Description 6 Accel/Decel Inhibit When the command is activ e, ac celer ation and deceleration i s stopped and the AC motor drive maintains a constant speed. 7 Accel/Decel T ime Selection Command Used to select the one of 2 Accel/De cel Times (Pr.01.09 t[...]

  • Page 130

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-77 Settings Function Description 15 PID function disabled When an input ON with this setti ng is ON, the PID fu nction will be disabled. 16 Output Shutoff Stop AC motor drive will stop output and the motor free run if one of these settings is en abled. If the st atu s of ter[...]

  • Page 131

    Chapter 4 Parameters | 4-78 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Settings Function Description 23 Run/Stop PLC Program (PLC1) (NOT for VFD*E*C models) ON: Run PLC Program OFF: Stop PLC Program When AC motor drive is in ST OP mode and this function is enabled, it will display PLC1 in the PLC page and execute PLC program. When this fun c[...]

  • Page 132

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-79  Accel/Decel Time Selection Freque ncy Ti me Accelerat ion Del celer atio n Accel time 1 Accel time 2 Dece l t ime 1 Dec el tim e 2 01.09 01.1 1 01.10 01.12 Mast er Freq. 1 1 2 2 OFF OFF ON ON RUN/STOP PU External terminal comm unicat ion Accel/ Decel time 1 & 2 Mu[...]

  • Page 133

    Chapter 4 Parameters | 4-80 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 04.09 Multi-function Input Contact Selection Unit: 1 Settings 0 to 4095 Factory Setting: 0  This parameter can be used to set the status of m ulti-function t erminals (MI1~ MI6 (N.O./N.C .) for standard AC motor drive).  The MI1~MI3 setting will be inv alid when the[...]

  • Page 134

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-81 0 1 0 1 1 0 Wei ght s Bit 0=N .O 1=N.C MI1 MI2 MI3 MI4 MI5 MI6 The setti ng value = bit5x2 +bit4x2 +bit2x2 542 = 1x2 +1x2 +1x2 542 =32+ 16+4 Sett ing 04.09 =52 NOTE: 2 =1 6384 2 =8192 2 =4 096 2 = 2048 2 =1024 2 = 51 2 2 = 2 56 2 = 1 28 2 = 64 2 = 32 2 = 16 2 = 8 2 = 4 2 [...]

  • Page 135

    Chapter 4 Parameters | 4-82 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 04.24 The Digital Input Used by PLC (NOT for VFD*E*C models) Settings Read Only Factory setting: ## Display Bit0=1: MI1 used by PLC Bit1=1: MI2 used by PLC Bit2=1: MI3 used by PLC Bit3=1: MI4 used by PLC Bit4=1: MI5 used by PLC Bit5=1: MI6 used by PLC Bit6=1: MI7 used by [...]

  • Page 136

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-83  When extension ca rd is installed, the number of the digital input terminal s will increase according to the extension card . The max imum number of the digital input term inals is shown as follows. 1 2 3 4 5 0 MI1 MI2 MI3 MI4 MI5 MI6 Wei ghts Bit 7 8 9 10 11 6 MI7 MI[...]

  • Page 137

    Chapter 4 Parameters | 4-84 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 04.26 Dis play the S tatus of Multi-funct ion Input Terminal Settings Read Only Factory setting: ## Display Bit0: MI1 Statu s Bit1: MI2 Status Bit2: MI3 Status Bit3: MI4 Status Bit4: MI5 Status Bit5: MI6 Status Bit6: MI7 Status Bit7: MI8 Status Bit8: MI9 Status Bit9: MI10[...]

  • Page 138

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-85 0 1 0 1 1 1 0 0 0 0=Acti ve 1=Off MI1 MI2 MI3 MI4 MI5 MI6 MI7 MI8 MI9 Weig hts Bit  When extension card i s installed, the n umber of the multi- function input terminals w ill increase according to the extension card . The max imum number of the multi-function in put t[...]

  • Page 139

    Chapter 4 Parameters | 4-86 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 1 2 3 4 5 0 0=ex ternal ter minal 1=in ternal termin al MI1 MI2 MI3 MI4 MI5 MI6 Wei ghts Bit  The Setting method is convert binary number to decimal number for i nput.  For example: if setting MI3, MI5 , MI6 to be inte rnal terminals a nd MI1, MI 2, MI4 to be ex ter[...]

  • Page 140

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-87  For standard AC motor driv e (without ex tension ca rd), the multi-fun ction input terminals are MI1 to MI6 as show n in the follow ing. 1 2 3 4 5 0 0=s et in tern al terminal to be OFF 1= ON set interna l term ina l to b e MI1 MI2 MI3 MI4 MI5 MI6 Wei gh ts Bit  Fo[...]

  • Page 141

    Chapter 4 Parameters | 4-88 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Group 5: Multi-step Speeds Parameters 05.00  1st Step Speed Frequency Unit: 0.01 05.01  2nd Step Speed Frequency Unit: 0.01 05.02  3rd Step Speed Frequency Unit: 0.01 05.03  4th Step Speed Frequency Unit: 0.01 05.04  5th Step Speed Frequency Unit: 0.01 05.0[...]

  • Page 142

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-89 ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON 05.0 0 05.01 05.02 05.0 3 05.04 05.05 05.06 05.07 05.08 05.09 05.10 05.1 1 05.1 2 05.13 05. 14 01.15 OFF OFF OFF OFF OFF 12345 6 7 89 1 0 1 1 1 2 1 3 1 4 1 5 M u l t i - f u n c t i o n t e r m i n a l s 0 4 . 0 5 ~ 0 4 . 0 [...]

  • Page 143

    Chapter 4 Parameters | 4-90 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Group 6: Protection Parameters 06.00 Over-Voltage Stall Prevention Unit: 0.1 Settings 115V/230V serie s 330.0 to 410.0V Factory Setting: 390.0 460V serie s 660.0 to 820 .0V Factory Setting: 78 0.0 0 Disable Ov er-voltage Stall Prevention (with brake unit or brake resistor[...]

  • Page 144

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-91 06.01 Over-Current Stall Prevention durin g Acceleration Unit: 1 Settings 20 to 250% Factory Setting: 17 0 0: disable  A setting of 100% is equal to th e Rated Output Curren t of the drive.  During acceleration, the AC drive outp ut current may incr ease abruptly an[...]

  • Page 145

    Chapter 4 Parameters | 4-92 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Over-Current Det ection Lev el 06. 02 Output Cur rent Output Freq uenc y Ove r-C urre nt Stall Prev enti on during Ope rati on, outpu t freq uenc y decrea s e over-cur rent stall prevention during op eration 06.03 Over-T orque Detection Mode (OL2) Factory Setting : 0 Sett[...]

  • Page 146

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-93  This parameter sets the time for how long ov er-torque must be detected befo re “OL2” is displayed. 06.06 Electronic Thermal Overload Relay Selection ( OL1) Factory Setting : 2 Settings 0 Operate with a Standard Motor (self- cooled by fan) 1 Operate with a Special[...]

  • Page 147

    Chapter 4 Parameters | 4-94 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 06.08 Present Fault Record 06.09 Second Most Recent Fault Record 06.10 Third Most Recent Fault Record 06.11 Fourth Most Recen t Fault Record 06.12 Fifth Most Re cent Fault Re cord Factory Setting : 0 Readings 0 No faul t 1 Over-current (o c) 2 Over-voltage (ov) 3 IGBT Ov [...]

  • Page 148

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-95 29 Power Board Overheat (cF3.5) 30 Control Board CPU WRITE failure (cF 1.1) 31 Contrsol Board CPU READ failure (cF2.1) 32 ACI signal error (AErr) 33 Reserved 34 Motor PTC overheat protection (PtC1) 35-39 Reserved 40 Communication time-out error of con trol board and power[...]

  • Page 149

    Chapter 4 Parameters | 4-96 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Group 7: Motor Parameters 07.00 Motor Rated Current (Motor 0) Unit: 1 Settings 30% FLA to 120% FLA Factory Setting: FLA  Use the following formula to calculate the percen tage value entered in this parameter: (Motor Current / AC Driv e Current) x 100% with Motor Curren[...]

  • Page 150

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-97 07.04 Motor Parameters Auto Tuning Unit: 1 Factory Setting: 0 Settings 0 Disable 1 Auto Tuning R1 (m otor doesn’t run) 2 Auto Tuning R1 + No-load Test (with running mo tor)  Start Aut o Tuning by pre ssing RUN key after this parameter is set to 1 or 2. When set to 1,[...]

  • Page 151

    Chapter 4 Parameters | 4-98 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11  The motor auto tune procedure w ill set this parameter . The user may also set thi s parameter without using Pr .07.04. 07.06 Motor Rated Slip (Motor 0) Unit: 0.01 Settings 0.00 to 20.00Hz Factory Setting: 3.0 0  Refer to the rated r pm and the number of poles on t[...]

  • Page 152

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-99 Settings 0.1~10.0V Factory Setting: 2.4  When the motor is running at low frequency for a l ong time, the coo ling function of the motor fan will be low er. To prevent ov erheating, it needs to hav e a Positiv e Temperature Coefficient thermoistor on the motor and c on[...]

  • Page 153

    Chapter 4 Parameters | 4-100 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11  Refer to following calculation for protection level and warning lev el. 1. Protection level Pr .07.14= V +10 * (R PTC1 //47K) / [R1+( R PTC1 //47K)] 2. War ning level Pr .07.16= V +10 * (R PTC2 //47K) / [R1+( R PTC2 //47K)] 3. Definition: V+10: voltage betw een +10V [...]

  • Page 154

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-101  If temperature exceeds the motor PTC ov er heat warning lev el (Pr.07.15), the drive w ill act according to Pr.07 .17 and display . If the temperature decreases below the result (Pr.07.15 minus Pr .07.16), the w arning display will disapp ear. 07.13 Input Debouncing [...]

  • Page 155

    Chapter 4 Parameters | 4-102 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 07.31 Motor Pole Number (Moto r 2) Unit: 1 Settings 2 to 10 Factory Setting: 4 07.32 Motor Rated Current (Motor 3) Unit: 1 Settings 30% FLA to 120% FLA Factory Setting: FLA 07.33 Motor No-load Current (Motor 3) Unit: 1 Settings 0% FLA to 90% FL A Factory Setting: 0.4*FLA[...]

  • Page 156

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-103 Group 8: Special Parameters 08.00 DC Brake Current Level Unit: 1 Settings 0 to 100% Factory Setting: 0  This parameter sets the lev el of DC Brake Current outpu t to the motor dur ing start-up and stopping. When setting DC Brake Current, t he Rated Current (Pr.00.0 1)[...]

  • Page 157

    Chapter 4 Parameters | 4-104 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11  DC Brake during Start-up is u sed for loads tha t may move before the AC drive starts, su ch as fans and pumps. Under su ch circumstances, DC Brake can be used to hold the l oad in position before setting it in moti on.  DC Brake during stopping is used to shorten[...]

  • Page 158

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-105 Output frequenc y ( H) Output voltage(V) 08.08 Current Limit for Speed SearchSpeed FWD Run Ti me B.B. Fig 1:B.B. Speed Search with Last O ut put Freque ncy Downward Timing Char t (Speed Search Current At tains Spe ed Sea rch Lev el) A Input B.B . signal Stop output volta[...]

  • Page 159

    Chapter 4 Parameters | 4-106 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 08.07 Baseblock Time for Speed Search (BB) Unit: 0.1 Settings 0.1 to 5.0 se c Factory Setting: 0.5  When momentary power loss is dete cted, the AC mo tor drive w ill block its output and then wait for a specified p eriod of time (determin ed by Pr.08.07, called Base-B[...]

  • Page 160

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-107 08.12 Skip Frequency 2 Lower Limit Unit: 0.01 08.13 Skip Frequency 3 Upper Limit Unit: 0.01 08.14 Skip Frequency 3 Lower Limit Unit: 0.01 Settings 0.00 to 600.0Hz Factory Se tting: 0.00  These parameters set the Skip Frequencies. It will cause the AC motor driv e neve[...]

  • Page 161

    Chapter 4 Parameters | 4-108 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11  This parameter should be u sed in conjunction with Pr.08.15. For example: If Pr.08.15 is set to 10 and Pr.08.16 i s set to 600s (10 min), and if there is no fault for over 600 seconds from the restart for the previous fault, the auto reset times for restar t after fa[...]

  • Page 162

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-109  AVR function automatically regulates the AC motor driv e output voltage to the Max imum Output Voltage (Pr.01.02) . For instance, if Pr.01. 0 2 is set at 2 00 VAC and the inpu t voltage is at 200V to 264VAC , then the Max imum Output Voltage will automatically be red[...]

  • Page 163

    Chapter 4 Parameters | 4-110 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 to lower the freq euency command by PLC or the host controller. On the other hand, it can be high-speed operation. 08.24 DEB Function Factory Setting : 0 Settings 0 Disable 1 Enable 08.25 DEB Return Time Unit: 1 Settings 0~250 sec Factory Setting: 0  The DEB (Decelera[...]

  • Page 164

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-111 DC B US v oltag e The level for DEB retu r n tim e (Lv=+30V+58V) Lv level Sof t star t re lay at power side Outp ut fr equen c y DEB return time Pr . 07 -13 D e cel. tim e se lect ion f or moment ary powe r los s DE B f unction is activ ated The leve l for sof t sta r t [...]

  • Page 165

    Chapter 4 Parameters | 4-112 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Group 9: Communication Parameters There is a built-in R S-485 serial inter face, marked RJ-45 n ear to the co ntrol terminals. The pins are defined below: RS-485 (NOT for VFD*E*C models ) Serial interface 1: Re ser ved 2: EV 5 : SG + 6: Res er ve d 7: Rese rved 8: Res er[...]

  • Page 166

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-113 09.03  Time-out Detection Unit: 0.1 Settings 0.0 to 120.0 sec Factory Setting: 0.0 0.0 Disable  If Pr.09.03 is not equal to 0.0, P r.09.02=0~2, and there is no communication on the bus during the Time Out dete ction period (set by Pr.09.03), “cE10” w ill be sho[...]

  • Page 167

    Chapter 4 Parameters | 4-114 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Character ‘8’ ‘9’ ‘A’ ‘B’ ‘C’ ‘D’ ‘E’ ‘F’ ASCII code 38H 39H 41H 42H 43H 44H 45H 46H RTU mode: Each 8-bit data is the combination of tw o 4-bit hexadecimal chara cters. For ex ample, 64 Hex.  2. Data Format 10-bit character frame (For A[...]

  • Page 168

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-115 1 1-bit character fram e (For RTU): Start bit 01 2 34 5 6 Sto p bit Stop bit 8-bit characte r 1 1-b it ch aract e r frame ( 8 . N. 2 ) Start bit 01 2 34 5 6 Ev en p ari ty Stop bit 1 1-b it ch aract e r frame ( 8 . E . 1 ) Start bit 01 2 34 5 6 St o p bit 1 1-b it ch ara[...]

  • Page 169

    Chapter 4 Parameters | 4-116 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 LRC CHK Hi LRC CHK Lo LRC check sum : 8-bit check sum co nsists of 2 ASCII codes END Hi END Lo End characters: END1= CR (0DH), END0= LF(0AH) RTU mode: START A silent in terval of more than 1 0 ms Address Communication address: 8-bit address Function Command code: 8-bit c[...]

  • Page 170

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-117 10H: write multiple registers The available function code s and examples for VFD-E are described as follows: (1) 03H: multi read, read data from regi sters. Example: reading continuous 2 d ata from r egister address 21 02H, AMD address is 0 1H. ASCII mod e: Command messa[...]

  • Page 171

    Chapter 4 Parameters | 4-118 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 00H 17H Number of data (count by w ord) 02H Content of address 2102H 70H CRC CHK Low 6FH 00H CRC CHK High F7H Content of address 2103H 00H CRC CHK Low FEH CRC CHK High 5CH (2) 06H: single w rite, write sin gle data to register . Example: writing dat a 6000(1770H) to r eg[...]

  • Page 172

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-119 Function 08H Function 08H 00H 00H Data address 00H Data address 00H 17H 17H Data content 70H Data content 70H CRC CHK Low EEH CRC CHK Low EEH CRC CHK High 1FH CRC CHK High 1FH (3) 08H: loop de tection This command is used to detect if the comm unication between master de[...]

  • Page 173

    Chapter 4 Parameters | 4-120 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 RTU mode: Command message: Response message: Address 01H Address 01H Function 08H Function 08H 00H 00H Data address 00H Data address 00H 17H 17H Data content 70H Data content 70H CRC CHK Low EEH CRC CHK Low EEH CRC CHK High 1FH CRC CHK High 1FH (4) 10H: write mul tiple r[...]

  • Page 174

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-121 RTU mode: Command message: Re sponse message: Address 01H Address 01H Function 10H Function 10H 05H 05H Starting data address 00H Starting data add ress 00H 00H’ 00H Number of data (count by w ord) 02H Number of data (count by w ord) 02H Number of data (count by by te)[...]

  • Page 175

    Chapter 4 Parameters | 4-122 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 ‘F’ LRC Check 1 LRC Check 0 ‘6’ CR END 1 END 0 LF 01H+03H+04H+01H+00H+01H=0 AH, the 2’s-compleme nt negation of 0AH is F6 H. RTU mode: Address 01H Function 03H 21H Starting data add ress 02H 00H Number of data (count by w ord) 02H CRC CHK Low 6FH CRC CHK High F[...]

  • Page 176

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-123 Unsigned int crc_chk(unsigned char* dat a, unsigned char leng th){ int j; unsigned int reg_ crc=0xFFFF; while(length--){ reg_crc ^ = *data++; for(j=0;j< 8;j++){ if(reg_ crc & 0x01){ /* L SB(b0)=1 */ reg_crc=(reg_crc>>1) ^ 0xA001; }else{ reg_crc=reg_crc >&[...]

  • Page 177

    Chapter 4 Parameters | 4-124 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Content Address Function 2001H Frequency command Bit 0 1: EF (external faul t) on Bit 1 1: Reset 2002H Bit 2-15 Reserved Error code: 0: No error occurred Status monitor Read only 2100H 1: Over-current (oc) 2: Over-voltage (ov) 3: IGBT Overheat (oH1) 4: Power Board Overhe[...]

  • Page 178

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-125 Content Address Function 24: U-phase error ( cF3.0) 25: V-phase error (cF3.1) 26: W-phase error (cF3.2) 27: DCBUS error (cF3.3) 2100H 28: IGBT Overheat (cF3.4) 29: Power Board Overheat (cF3.5) 30: Control Board CPU WRITE failure (cF1.1) 31: Control Board CPU WRITE failur[...]

  • Page 179

    Chapter 4 Parameters | 4-126 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Content Address Function Bit 10 1: Operation command controlled by communication interfa ce Bit 11-15 Reserved 2102H Frequency command (F) 2103H Output frequency (H) 2104H Output current (AXXX.X) 2105H Reserved 2106H Reserved 2107H Reserved 2108H DC-BUS Voltage (UXXX.X) [...]

  • Page 180

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-127 STX ‘:’ Address 01H ‘0’ Function 86H Address Low Address High ‘1’ Exception code 02H ‘8’ CRC CHK Low C3H Function Low Function High ‘6’ CRC CHK High A1H ‘0’ Exception code ‘2’ ‘7’ LRC CHK Low LRC CHK High ‘7’ CR END 1 END 0 LF The expl[...]

  • Page 181

    Chapter 4 Parameters | 4-128 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 #include<conio.h> #include<process.h> #define PORT 0x03F8 /* the address of COM1 */ /* the address offse t value relativ e to COM1 */ #define THR 0x 0000 #define RDR 0x0000 #define BRDL 0x0000 #define IER 0x0001 #define BRDH 0x0001 #define LCR 0x0003 #define [...]

  • Page 182

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-129 09.06 Reserved 09.07  Respons e Delay Time Unit: 2ms Settings 0 ~ 200 (400msec) Factory Setting: 1  This parameter is the response delay time after AC driv e receives communication command as shown in the following. 1 uni t = 2 msec. RS485 BUS PC o r PLC command Ha[...]

  • Page 183

    Chapter 4 Parameters | 4-130 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 09.10  Transmission Fault Treatment for USB Card Factory Setting: 0 Settings 0 Warn and keep operating 1 Warn and RAMP to stop 2 Warn and COAST to stop 3 No warning and keep operating  This parameter is set to how to re act when tran smission errors occurs.[...]

  • Page 184

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-131 09.11  Time-out Detection for USB Card Unit: 0.1 Settings 0.0 to 120.0 sec Factory Setting: 0.0 0.0 Disable 09.12 COM port for PLC Communication (NOT for VFD*E*C models) Factory Setting: 0 Settings 0 RS485 1 USB card[...]

  • Page 185

    Chapter 4 Parameters | 4-132 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Group 10: PID Control 10.00 PID Set Point Selection Factory Setting : 0 Settings 0 Disable 1 Digital keypad UP/DOWN keys 2 AVI 0 ~ +10VDC 3 ACI 4 ~ 20mA / AVI2 0 ~ +10VDC 4 PID set point (Pr.10.11) 10.01 Input Terminal for PID Feedback Factory Setting : 0 Settings 0 Posi[...]

  • Page 186

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-133 NOTE The parameter can be set during operation for ea sy tuning. 10.03  Integral Time ( I ) Unit: 0.01 Settings 0.00 to 100.0 sec Factory Setting: 1.00 0.00 Disable  This parameter specifies integral control (cont inual sum of the deviation) and associated gain (I)[...]

  • Page 187

    Chapter 4 Parameters | 4-134 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 10.06 Primary Delay Filter Time Unit: 0.1 Settings 0.0 to 2.5 se c Factory Setting: 0.0  To avoid amplification of measurement noi se in the control ler output, a derivativ e digital filter is inserted. This fil ter helps to dampen o scillations. The complete PID diag[...]

  • Page 188

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-135  This function is only for ACI signal.  AC motor drive action when the feedback signals (analog PID fe edback) are abnormal according to Pr .10.16. 10.10 Gain Over the PID Detection Value Unit: 0.1 Settings 0.0 to 10.0 Factory Setting: 1.0  This function is only[...]

  • Page 189

    Chapter 4 Parameters | 4-136 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11  When the AC motor drive is in sle ep mode, fre quency co mmand is still calcu lated by PID. When frequency reache s wake up freq uency, AC motor dr ive will accelerate fr om Pr.01.05 minimum frequency follow ing the V/f curve.  The wake up frequency must be higher[...]

  • Page 190

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-137 10.17 Minimum PID Output Frequency Sele ction Factory Setting : 0 Settings 0 By PID control 1 By Minimum output frequency (Pr.01.05)  This is the source selection of minimu m output frequency when con trol is by PID.[...]

  • Page 191

    Chapter 4 Parameters | 4-138 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Group 11: Multi-function Input/Output Parameters for Extension Card Make sure that the extension card is instal led on the AC motor driv e correctly before u sing group 11 parameters. See Appendix B for details. 11.00 Multi-function Ou tput Terminal MO2/RA2 11.01 Multi-f[...]

  • Page 192

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-139 Settings Function Description 9 Desired Frequency Attained Active when the desired frequen cy (Pr.03.02) is attained . 10 Terminal Count Value Attained Active when the counter reaches Term inal Count Value. 11 Preliminary Count Value Attained Active when the counter reac[...]

  • Page 193

    Chapter 4 Parameters | 4-140 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 11.10 Multi-function Input Terminal (MI11) 11.11 Multi-function Input Terminal (MI12) Settings 0 to 23 Factory Setting: 0 Settings Function Description 0 No Function Any unused terminals shou ld be pr ogr ammed to 0 to in sure they have no effect on o peration. 1 Multi-S[...]

  • Page 194

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-141 Settings Function Description 9 External Base Block (Refer to Pr.08.06) Parameter value 09 program s a Multi-function Inpu t Terminals for external Base Block control. NOTE: When a Base-Block signal is received, the A C motor drive will block all output and the motor wil[...]

  • Page 195

    Chapter 4 Parameters | 4-142 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Settings Function Description 18 Operation Command Selection (Pr.02.01 setting/external terminals) ON: Operation com mand via Ext. Term inals OFF: Operation co mmand via Pr.02.01 se tting Pr.02.01 is disabled if this par ameter v alue 18 is set. See the explanation below[...]

  • Page 196

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-143 Settings Function Description 24 Download/Execute/ Monitor PLC Program (PLC2) When AC motor drive is in ST OP mode and this function is enabled, it will display PLC2 in the PLC page and you can download/execute/monitor PLC. When this function is disabled, it will display[...]

  • Page 197

    Chapter 4 Parameters | 4-144 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Group 12: Analog Input/Output Parameters for Extension Card Make sure that the extension card is instal led on the AC motor driv e correctly before u sing group 12 parameters. See Appendix B for details. 12.00 AI1 Function Selection Factory Setting : 0 Settings 0 Disable[...]

  • Page 198

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-145 12.05 Max. AVI3 Scale Percentage Unit: 0.1 Settings 0.0 to 100.0% Factory Setting: 100.0 12.06 Min. ACI2 Input Current Unit: 0.1 Settings 0.0 to 20.0mA Factory Setting: 4.0 12.07 Min. ACI2 Scale Percentage Unit: 0.1 Settings 0.0 to 100.0% Factory Setting: 0.0 12.08 Max. [...]

  • Page 199

    Chapter 4 Parameters | 4-146 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 AV I3 ACI2 AV I4 AC I3 AV O1 ACO1 AV O2 ACO2 12.12 Min. AVI4 Input Voltage Unit: 0.1 Settings 0.0 to 10.0V Factory Setting: 0.0 12.13 Min. AVI4 Scale Percentage Unit: 0.1 Settings 0.0 to 100.0% Factory Setting: 0.0 12.14 Max. AVI4 Input Voltage Unit: 0.1 Settings 0.0 to [...]

  • Page 200

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-147 12.20 AO1 Terminal Analog Signal Mode Factory Setting : 0 Settings 0 AVO1 1 ACO1 (analog current 0.0 to 20 .0mA) 2 ACO1 (analog current 4.0 to 20 .0mA)  Besides parameter setting, the v oltage/current mode shoul d be used with the switch. AV I3 ACI 2 AV I 4 AC I3 AV O[...]

  • Page 201

    Chapter 4 Parameters | 4-148 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 NO TE If the scale of the voltm eter is less than 10V, refer to follow ing formula to se t Pr.12.22: Pr.12.22 = [(full scale v oltage)/10]*100%. Example: When usi ng voltmeter with fu ll scale (5V), Pr.12 .22 should be set to 5/10*100%=50%. If Pr.12.21 is set to 0, the o[...]

  • Page 202

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-149 Group 13: PG function Parameters for Extension Card Make sure that the extension card is instal led on the AC motor driv e correctly before u sing group 12 parameters. See Appendix B for details. 13.00 PG Input Factory Setting : 0 Settings 0 Disable PG 1 Single phase 2 F[...]

  • Page 203

    Chapter 4 Parameters | 4-150 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 13.04  Integral Gain ( I ) Unit: 0.01 Settings 0.00 to 100.00 sec Factory Se tting: 1.00 0.00 Disable  This parameter specifies in tegral control and a sso ciated gain ( I), and is used for speed con trol with PG feedback. 13.05  Speed Control Output Frequency L[...]

  • Page 204

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-151 13.08  Treatment of the Feedback Signal Fault Factory Setting : 1 Settings 0 Warn and RAMP to stop 1 Warn and COAST to stop 2 Warn and keep operating  AC motor drive action when the feedback signals (analog PID fe edback or PG (en coder) feedback) are abno rmal. 13[...]

  • Page 205

    Chapter 4 Parameters | 4-152 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 4.4 Different Parameters for VFD*E*C Models Software version f or VFD*E*C is V1.00 for power board and V2.00 for control board.  : The parameter can be set during o peration. Group 0 User Parameters Parameter Explanation Settings Factory Setting Customer 0: Parameter [...]

  • Page 206

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-153 Parameter Explanation Settings Factory Setting Customer 8: Display the estimated v alue of torque as it relates to c urrent (t) 9: Disp lay AVI (I) (V) 10: Display ACI / AVI2 (i) (mA/V) 11: Display the temperature of IGBT (h ) ( ° C) 12: Display AVI3/AC I2 level (I.) 13[...]

  • Page 207

    Chapter 4 Parameters | 4-154 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Parameter Explanation Settings Factory Setting Customer 3: RS-485 (RJ-45)/USB communi cation. Keypad STOP/RESET enabled. 4: RS-485 (RJ-45)/USB communi cation. Keypad STOP/RESET disabled . 5: CANopen communication . Keypad STOP/RESET disabled.  02.09 Source of Secon d [...]

  • Page 208

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-155 Parameter Explanation Settings Factor y Setting Customer 2: Multi-Step speed command 2 3: Multi-Step speed command 3 2 4: Multi-Step speed command 4 04.06 Multi-function Input Terminal (MI4) 5: External re set 6: Accel/Decel inhi bit 3 7: Accel/Decel time selection comma[...]

  • Page 209

    Chapter 4 Parameters | 4-156 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Parameter Explanation Settings Factory Setting Customer 04.25 Reserved Group 7 Motor Parameters Parameter Explanation Settings Factory Setting Custome r 07.08 Torque Compensation Time Constant 0.01 ~10.00 Sec 0.30 Group 9 Communication Parameters Parameter Explanation Se[...]

  • Page 210

    Chapter 4 Parameters | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 4-157 Parameter Explanation Settings Factor y Setting Customer 0: No function 0 1: Multi-Step speed command 1 11.06 Multi-function Input Terminal (MI7) 2: Multi-Step speed command 2 3: Multi-Step speed command 3 0 4: Multi-Step speed command 4 11.07 Multi-function Input Termin[...]

  • Page 211

    Chapter 4 Parameters | 4-158 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Parameter Explanation Settings Factory Setting Customer 27: Motor selection (bit 0) 28: Motor selection (bit 1) Group 13: PG function Parameters for Extension Card Parameter Explanation Settings Factor y Setting Customer 13.10 Reserved[...]

  • Page 212

    Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 5-1 Chapter 5 Troubleshooting 5.1 Over Current (OC) ocA oc d OC Over-current dur ing accel erat ion Over-current durin g deceler ation Over current Chec k i f the re is any betw een the U, V , W and motor short circuits and ground ing Ye s No No No No No No Ye s Ye s Ye s Rem o ve short circui t or [...]

  • Page 213

    Chapter 5 Troubleshooting | 5-2 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 5.2 Ground Fault GFF Grou nd faul t No Ye s Is output circuit (cabl e or motor) of AC mo tor drive gr ounded ? Rem o ve grou nd fault Maybe AC motor drive has mal funct ion or misop erat ion due to noise . Please contact D EL T A . 5.3 Over V olt age (OV) Over volta g[...]

  • Page 214

    Chapter 5 Troubleshooting | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 5-3 5.4 Low V olta ge (Lv) Low vol tag e Is input power correc t? Or power cut, incl udin g mome ntary pow er loss Ye s Ye s Ye s Ye s Ye s Ye s No No No No No No No Restar t afte r re set C h e c k i f t h e r e i s a n y ma l f u n c t i o n comp onen t i n po wer supp [...]

  • Page 215

    Chapter 5 Troubleshooting | 5-4 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 5.5 Over Heat (OH) AC moto r driv e o verheat s Heat sink overhe ats Chec k i f t emperat ure of heat sink is great er th an 90 O C No No No No Ye s Ye s Ye s Ye s Ye s Reduc e lo ad No T empe rature detect ion malfu ncti ons. Plea se contac t D ELT A. If cooling fan [...]

  • Page 216

    Chapter 5 Troubleshooting | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 5-5 5.7 Keypad Display is A bnormal Abn orm a l dis play or no disp la y Cy cle po wer to AC mot or driv e No Ye s Ye s Ye s No Dis pla y nor mal? AC motor drive works normally Fix conn ector and el iminat e no ise Chec k i f al l c onnect ors are conne ct correct ly and [...]

  • Page 217

    Chapter 5 Troubleshooting | 5-6 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 5.9 Motor cannot Run Motor cannot run Ch eck KPE-LE 02 f or nor mal dis play No No No No No No No No No No No No No No Chec k i f non- fuse breaker and magnetic conta ctor ar e ON Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Set them to ON Reset after cleari ng f[...]

  • Page 218

    Chapter 5 Troubleshooting | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 5-7 5.10 Motor S peed cannot be Change d For VFD*E*C models, no PLC fun c tion is supported. Please follow the dashed line to skip the PLC parts. M ot o r c a n r u n b u t cann ot cha nge spee d Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s Ye s No No No No No No No No No[...]

  • Page 219

    Chapter 5 Troubleshooting | 5-8 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 5.1 1 Motor St alls during Acceleration Mot or stalls during accelerati o n Chec k if acc elera tio n time is too short Ye s Ye s Ye s Ye s No No No No No No Incre ase settin g time Ye s Us e spe cia l mot or? Reduc e lo ad or increase the capacity of AC motor drive C[...]

  • Page 220

    Chapter 5 Troubleshooting | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 5-9 5.13 Electromagnetic/Induction Noise Many sources of no ise surround AC m otor drives and penetrate i t by radiation or conduction. It may cause malfunctioni ng of the control circuits and even damage the AC motor drive. Of co urse, there are solutions to increase the[...]

  • Page 221

    Chapter 5 Troubleshooting | 5-10 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 4. Store within a rela tive humidity range of 0% to 90% and non-condensin g environment. Use an air condi tioner and/or ex siccator. 5.15 A f fecting Other Machines An AC motor drive may affect the oper ation of other machines due to many reasons. Some solutions are:[...]

  • Page 222

    Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 6-1 Chapter 6 Fault Code Information and Maintenance 6.1 Fault Code Information The AC motor drive has a comprehensive fault di agnostic system that includes sev eral different alarms and fault messages. Once a fault is detect ed , the corre sponding protective function s will be activated. The foll[...]

  • Page 223

    Chapter 6 Fault Code In formation and Maintenance | 6-2 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Fault Name Fault Descriptions Corrective Actions Overheating Heat sink te mperature too high 1. Ensur e that the ambient temp erature falls within t he specified temp erature range. 2. Make s ure that the ventilat ion holes are not obstructed. [...]

  • Page 224

    Chapter 6 Fault Code In formation and Maintenance | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 6-3 Fault Name Fault Descriptions Corrective Actions Over-current during acceleration 1. Short- circuit at m o tor output: Check for possible po or in sulation at the output lines. 2. Torque boo st too high : Decrease the torque compen satio n set [...]

  • Page 225

    Chapter 6 Fault Code In formation and Maintenance | 6-4 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Fault Name Fault Descriptions Corrective Actions Ground fault When (one of ) the output termina l(s) is grounded, short circuit current is mo re than 50 % of AC motor drive ra ted curren t, the AC motor drive pow er modul e may be damaged. NOTE[...]

  • Page 226

    Chapter 6 Fault Code In formation and Maintenance | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 6-5 Fault Name Fault Descriptions Corrective Actions CANopen Heartbeat Time out ( Only for VFDxxxExxC ) Connect to CAN bus again and reset C AN bus CANopen SYNC Time out ( Only for VFDxxxExxC ) Check if CANo pen synchr onous message is abno[...]

  • Page 227

    Chapter 6 Fault Code In formation and Maintenance | 6-6 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 6.1.2 Reset There are three methods to reset the AC motor driv e after solv ing the fault: 1. Press key on key pad. 2. Set external termin al to “RESET” (set one of Pr.04.05~Pr.04.08 to 05) and then set to be ON. 3. Send “RESET” comm an[...]

  • Page 228

    Chapter 6 Fault Code In formation and Maintenance | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 6-7 DANGER! 1. Disconnect AC power before processin g! 2. Only qualified personnel can install, w ire and maintain AC motor drives. Please ta ke off any metal objects, such as w atches and rings, be fore operation. A nd only insulate d tools are al[...]

  • Page 229

    Chapter 6 Fault Code In formation and Maintenance | 6-8 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Keypad Maintenance Period Check Items Me thods and C riterion Daily Half Year One Year Is the display clear for reading? Visual inspection { Any missing chara cters? Visual inspection { Mechanical parts Maintenance Period Check Items Methods an[...]

  • Page 230

    Chapter 6 Fault Code In formation and Maintenance | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 6-9 Terminals and wiring of main circuit Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If the wiring show s change o f color change or deformation due to overheat Visu al inspecti on { If the insula tion of w iring i[...]

  • Page 231

    Chapter 6 Fault Code In formation and Maintenance | 6-10 Revisi on June 2008, 04EE, SW--PW V1.11/CTL V2.11 Transformer and reactor of ma in circuit Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there is any abno rmal vibration or peculiar smell Visual, aural inspection and smell { Magnetic contactor and relay of m[...]

  • Page 232

    Chapter 6 Fault Code In formation and Maintenance | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 6-11 Cooling fan of cooling s y stem Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there is any abno rmal sound or vibration Visual, aural inspection and turn the fan with hand (tu rn off the pow er before operati[...]

  • Page 233

    [...]

  • Page 234

    Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Appendix A Specifications There are 115V, 230V and 460V models in the VFD-E series. For 115V model s, it is 1-phase models. For 0.25 to 3HP of the 230V models, there are 1-p hase/3-phase models. Refer to following speci fications for det ails. Voltage Class 115V Clas s Model Number VFD-XXXE 002 004 [...]

  • Page 235

    Appendix A Specifications | A-2 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Voltage Class 460V Class Model Number VFD-XXXE 004 007 015 022 037 055 075 110 Max. Applicable M otor Output ( kW) 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 Max. Applicable M otor Output ( hp) 0.5 1.0 2.0 3.0 5.0 7.5 10 15 Rated Output C apacity (kVA) 1.2 2.0 3.3 4.4 6.8 9.9 13[...]

  • Page 236

    Appendix A Specifications | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 A-3 General Specifications Multi-function Out put Indication AC drive operating , frequency attained, zero speed, Base Block, fau lt indication, over heat alarm, emer gency stop and status s elections of input terminals Analog Output Sig nal Output frequency/current Alarm[...]

  • Page 237

    Appendix A Specifications | A-4 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 This page intention ally left blank[...]

  • Page 238

    Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-1 Appendix B Accessories B.1 A ll B rake Resistors & Brake Units Used in A C Motor Dri v es Note: Please only use DELTA resistors and reco mmended values. Other resistors and v alues will void Delta’s warranty . Please contact your nearest De l ta representativ e for use o f special resi sto[...]

  • Page 239

    Appendix B Accessories | B-2 Revision June 2008, 04EE, SW--P W V1.11/CTL V2.11 NOTE 1. Please select th e brake unit and /or brake re sistor according to the table. “-“ means no Delta pr oduct. Pleas e use the brake un it acco rding to the Equivalent Resistor Value. 2. If damage to the drive or other equipm ent is due to the fact that the brake[...]

  • Page 240

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-3 R/L1 S/L2 T/L3 NFB MC V F D S e r i e s MOTOR O.L. U/T1 V/T2 W/T3 +P -N () () B1 B2 SA R/L1 S/L2 T/L3 MC IM BR O.L. Therm al Overl oad Relay or temp erature switch Surge Absorber The rmal O verloa d Relay Brake Resistor Brake U ni t +P -N () () Note1 : When using the A[...]

  • Page 241

    Appendix B Accessories | B-4 Revision June 2008, 04EE, SW--P W V1.11/CTL V2.11 B.1.1 Dimensions and Weights for Brake Resistor s (Dimensions are in millimeter) Order P/N: BR080W200, BR080W750, BR 300W100, BR300W250, BR 300W400, BR400W150, BR400W040 Model no. L1 L2 H D W Max. Weight (g) BR080W200 BR080W750 140 125 20 5.3 60 160 BR300W100 BR300W250 B[...]

  • Page 242

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-5 Order P/N: BR500W030, BR500W100, BR1KW020, BR 1KW075 Model no. L1 L2 H D W Max. Weight (g) BR500W030 BR500W100 335 320 30 5.3 60 1100 BR1KW020 BR1KW075 400 385 50 5.3 100 2800[...]

  • Page 243

    Appendix B Accessories | B-6 Revision June 2008, 04EE, SW--P W V1.11/CTL V2.11 Order P/N: BR1K0W050 Order P/N: BR1K0W050, BR1K2W008 , BR1K2W6P8, B R1K5W005, BR1K5W040[...]

  • Page 244

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-7 Order P/N: BR200W150, BR200W250 Model no. L1 ± 2 L2 ± 2 L3 ± 2 W ± 1 H ± 1 BR200W150 BR200W250 165 150 110 30 60[...]

  • Page 245

    Appendix B Accessories | B-8 Revision June 2008, 04EE, SW--P W V1.11/CTL V2.11 B.2 No-fuse Circuit Breaker Chart For 1-phase/3-phase driv es, the current rating of the breaker shall be greater than 2 X (rated input current). 1-phase 3-phase Model Recommended no-fuse breaker (A) Model Recommended no-fuse breaker (A) VFD002E1 1A/1 1T/1 1C/ 11 P 15 VF[...]

  • Page 246

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-9 B.3 Fuse Specification Chart Smaller fuses than those shown in the table are permitted. Line Fuse Model I (A) Input I (A) Output I (A) Bussmann P/N VFD002E1 1A/1 1T/1 1C/ 11 P 6 1.6 15 JJN-15 VFD002E21A/21T/21C /21P 4.9 1.6 10 JJN-10 VFD002E23A/23C/23T /23P 1.9 1.6 5 J[...]

  • Page 247

    Appendix B Accessories | B-10 Revision June 2008, 04EE, SW--P W V1.11/CTL V2.11 Line Fuse Model I (A) Input I (A) Output I (A) Bussmann P/N VFD055E43A/43C 14 13 30 JJS-30 VFD075E23A/23C 34 33 60 JJN-60 VFD075E43A/43C 19 18 40 JJS-40 VFD1 10E43A/43C 26 24 50 JJS-50 B.4 AC Reacto r B.4.1 AC Input Reactor Recommended Value 230V, 50/60Hz, 1-Phase Induc[...]

  • Page 248

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-11 B.4.2 AC Output Reactor Recommended Value 115V/230V, 50/60Hz, 3-Ph ase Inductance (mH) kW HP Fundamental Amps Max. continuous Amps 3% impedance 5% impedance 0.2 1/4 4 4 9 12 0.4 1/2 6 6 6.5 9 0.75 1 8 12 3 5 1.5 2 8 12 1.5 3 2.2 3 12 18 1.25 2.5 3.7 5 18 27 0.8 1.5 5.[...]

  • Page 249

    Appendix B Accessories | B-12 Revision June 2008, 04EE, SW--P W V1.11/CTL V2.11 B.4.3 Applications Connected in input cir cuit Application 1 Question When more than one AC mo tor drive is connected to the same mains power, a nd one of them is ON durin g operation. When applying power to on e of the AC motor drive, the charge current o f the capaci [...]

  • Page 250

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-13 Application 3 Question Used to improve th e input pow er factor, to reduce harmonics and prov ide protection from AC line disturbances. ( surges, sw itching spike s, short interr uptions, etc.). The AC line reactor should be i nstalled when the power supply capacity i[...]

  • Page 251

    Appendix B Accessories | B-14 Revision June 2008, 04EE, SW--P W V1.11/CTL V2.11 B.5 Zero Phase Reactor (RF220X 00A ) Dimensions are in millimeter and (inch) Recommended Wire Size Cable type ( Note ) AW G mm 2 Nominal (mm 2 ) Qty. Wiring Method ≦ 10 ≦ 5.3 ≦ 5.5 1 Diagram A Single- core ≦ 2 ≦ 33.6 ≦ 38 4 Diagram B ≦ 12 ≦ 3.3 ≦ 3.5 1[...]

  • Page 252

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-15 B.6 Remote Controller RC-01 Dimensions are in millimeter AFM ACM +10V AV I D CM M I 5 MI1 MI 2 MI6 86 5 4 1 6 1 51 41 3 1 1 RC-01T erminal block (Wiri ng connectio ns) VFD-E I/O block VFD-E Programming: Pr.02.00 set to 2 Pr.02.01 set to 1 (external con trols) Pr.04. 0[...]

  • Page 253

    Appendix B Accessories | B-16 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 B.7 PU06 B.7.1 Description of the Digital Keypad VF D-PU06 U F H VFD-PU06 JOG RUN RESET STOP LED Display Indicates frequency, voltage, current, user defined uni ts, read, and save, etc. Status Display Display the driver's current status. Model Number STOP/RESET St o[...]

  • Page 254

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-17 Display Message Descriptions The specified para meter setting. The actual val ue stored in t he specified p arameter. External Fault “End” displays for approxi mately 1 second if t he entered in put data hav e been accepted. After a paramet er value has been s et,[...]

  • Page 255

    Appendix B Accessories | B-18 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 B.8 KPE-LE02 B.8.1 Description of t he Digital Keypad KPE-LE0 2 LED Display Indicates frequency , voltage, current, user defined units a nd etc. Status Dis play Display the driver's current status. STOP/RESET Stops AC drive operation and reset the drive after fault [...]

  • Page 256

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-19 Display Message Descriptions Displays the actual stored value o f the selected parameter. External Fault. Display “End” for a pproximately 1 sec ond if input ha s been accepted by pressing key. After a paramete r value has been set, the new value is automati cally[...]

  • Page 257

    Appendix B Accessories | B-20 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 B.8.2 How to Operate the Digital Keypad To s h i f t d a t a Setting direction Setting PLC Mod e Setting Mode Setting parame ters (When o peration source is digita l keypad) enter PLC2 mode enter PLC1 mode STAR T GO START NOT E: In the selection mode, press t o set t he [...]

  • Page 258

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-21 B.8.3 Reference Table fo r the 7-segment LED Display of the Digital Keypad Digit 0 1 2 3 4 5 6 7 8 9 LED Display English alphabet A b Cc d E F G Hh Ii Jj LED Display English alphabet K L n Oo P q r S Tt U LED Display English alphabet v Y Z LED Display[...]

  • Page 259

    Appendix B Accessories | B-22 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 B.9 Extension Card For details, please refer to the separate instru ct ion shipped with these op tional cards or dow nload from our website h ttp://www.del ta.com.tw /industrialautomation/. Installation meth od B.9.1 Relay Card EME-R2CA Relay Output EME-R3AA Relay Output[...]

  • Page 260

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-23 B.9.2 Digital I/O Card EME-D33A B.9.3 Analog I/O Card EME-A22A B.9.4 Communication Card CME-USB01[...]

  • Page 261

    Appendix B Accessories | B-24 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 con nec t to ex tens ion card conn ect to PC B.9.5 Speed Feedback Card EME-PG01 B.10 Fieldbus Modu les B.10.1 DeviceNet Communicatio n Module (CME-DN01) B.10.1.1 Panel A ppearance and Dimensions 1. For RS-485 conn ection to VFD-E 2. Communication port for co nnecting Dev[...]

  • Page 262

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-25 72.2 [2.84] 57.3 [2.26] 14.3 [0.57] 59.7 [2.35] 3.5 [0.14] 35.8 [1.41] CME-D N01 ADD1 ADD2 SP 500K 250K 125K BAUD MOD NET UNIT : mm(i nch) 1 5 4 3 2 B.10.1.2 Wiring and Settings Refer to following diagram for details. CME- DN01 ADD1 ADD 2 SP 500K 250K 125K BAUD MOD NE[...]

  • Page 263

    Appendix B Accessories | B-26 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Dimensions UNIT : mm(inch ) STEP 1 STEP 2 B.10.1.4 Power Supply No external power is ne eded. Power is supplied via RS-485 por t that is co nnected to VFD-E. An 8 pins RJ-45 cable, which is pa cked together with this communication module, is used to connect the RS-48 5 p[...]

  • Page 264

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-27 B.10.2.1 Introduction Device CME-L W01 is used for communicati on interface between Modbus an d LonT alk. CME- L W01 needs be configured via LonWo rks network tool first, so tha t it can perform the function on LonWork s network. No need to set CME-L W 01 address. Thi[...]

  • Page 265

    Appendix B Accessories | B-28 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 B.10.2.4 Wiring SP CME- L W01 Powe r LED SP LED Ser vice LED Ser vice Pin 1: Reser ved 2: E V 3: GND 4: SG- 5: SG+ 6: Reser ved 7: Reser ved 8: Reser ved LonTalk 1 23 4 LonTalk  Terminal definition for LonTal k system Terminal Symbol Function 1 2 3 4 These are twiste [...]

  • Page 266

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-29 B.10.3.1 Panel A ppearance 1: Reser ved 2 : E V 5: SG+ 6: Reser ved 7: Reser ved 8: Reser ved 3: GND 4 : S G- Profib us-DP Interf ac e (DB9 ) RS- 485 ( RJ45 ) ADD H ADDL SP NET CME-PB01 SP LED NET L ED Addre ss Switch es 1. SP LED: Indicating the connection status bet[...]

  • Page 267

    Appendix B Accessories | B-30 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 B.10.3.2 Dimensions 57.3 [ 2.26 ] 59.7 [2.35] 3.6 [0.14] 72.2 [2.84] 34.8 [1.37 ] AD DH ADDL SP NET CME-PB01 UNI T : mm(i nch) B.10.3.3 Parameters Settings in VFD-E VFD-E Baud Rate 9600 Pr.09 .01=1 RTU 8, N, 2 Pr.09.04=3 Freq. Source Pr.02.00=4 Command Source Pr.02.01=3 [...]

  • Page 268

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-31 Address Meaning 1..0x7D Valid PROFIBUS address 0 or 0x7E..0xF E Invalid PROFIBUS address B.10.4 CME-COP01 (CANopen) CME-COP01 CANopen communication module is specifically for connecting to CANopen communication module of Delta VFD-E AC mo tor drive. B.10.4.1 Product P[...]

  • Page 269

    Appendix B Accessories | B-32 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Communication Process Data Objects (PDO) Service Data Object (SDO) Synchronization (SYNC) Emergency (EMCY) Message type Network Management (NMT) Baud rate 10 Kbps 20 Kbps 50 Kbps 125 Kbps 250 Kbps 500 Kbps 800 Kbps 1 Mbps Product code Delta VFD-E AC motor drive 22 Device[...]

  • Page 270

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-33 Example: If you need to set up the communi cation speed of CME-COP01 a s 500K, simply switch BR to “5”. BR Value Baud rate BR Value Baud rate 0 10K 4 250K 1 20K 5 500K 2 50K 6 800K 3 125K 7 1M MAC ID Set ting Rotary sw itches (ID_L and ID_H) set up the Node-ID on [...]

  • Page 271

    Appendix B Accessories | B-34 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 ERROR LED LED Status State Indication OFF No error CME-COP01 is working conditio n Single Flash (Red) Warning limit reached At least one of error counter o f the CANopen controller has reached or exceeded the wa rning level (too many error frames) Double Flash (Red) Erro[...]

  • Page 272

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-35 B.1 1 DIN Rail B.11.1 MKE-DRA[...]

  • Page 273

    Appendix B Accessories | B-36 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 B.11.2 MKE-DRB B.11.3 MKE-EP EMC earthing plate for Shi elding Cable C CLAMP TWO HOLE STRAP 1 TWO HOLE STRAP 2[...]

  • Page 274

    A ppendix B Accessori es | Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 B-37[...]

  • Page 275

    Appendix B Accessories | B-38 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 This page intention ally left blank[...]

  • Page 276

    Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 C-1 Appendix C How to Select the Right AC Motor Drive The choice of the right AC motor driv e for the appl ication is very important an d has great influence on its lifetime. If the cap acity of AC mo tor drive is t oo large, i t cannot offer co mplete protection to the motor and motor m aybe damage[...]

  • Page 277

    Appendix C How to Select the Right AC Motor Drive | C-2 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 C.1 Capacity Formulas 1. When one AC motor drive operates one motor The starting capaci ty should be less th an 1.5x rated capacity of AC mo tor drive The starting capacity = ) ( _ _ _ _ _ 5 . 1 375 cos 973 2 kVA drive motor AC of capacity the [...]

  • Page 278

    Appendix C How to Select the Right AC Motor Drive | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 C- 3 2.3 When it is running conti nuously  The requirement of load capa city should be less than the capaci ty of AC motor driv e(kVA) The requirement of load capa city= ) ( _ _ _ _ _ cos kVA drive motor AC of capacity the P k M ≤ × × ϕ η[...]

  • Page 279

    Appendix C How to Select the Right AC Motor Drive | C-4 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 C.2 General Precaution Selection Note 1. When the AC Motor Driv e is connected dire ctly to a large -capacity pow er transformer (600kVA or above) or when a phase le ad capacitor is switched, excess pea k currents may occur in the power input c[...]

  • Page 280

    Appendix C How to Select the Right AC Motor Drive | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 C- 5 required time, eithe r use an external br ake resistor and/or brake unit, depending on the model, (to shorten deceleration time o nly) or increase the cap acity for both the motor and the AC Motor Drive. C.3 How to Choose a Suitable Motor Sta[...]

  • Page 281

    Appendix C How to Select the Right AC Motor Drive | C-6 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 7. Motor torque chara cteristics vary when an AC Motor Drive instead of commer cial power supply drives th e motor. Check the load torque characteristics o f the machin e to be connected. 8. Because of the high carrier frequency PWM co n trol o[...]

  • Page 282

    Appendix C How to Select the Right AC Motor Drive | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 C- 7 motor drive operates more than one motor , please pay attention to starting and changing the motor. Power Transmission Mechanism Pay attention to reduced lubrication w hen oper ating gear r eduction motors, gearbox es, belts and chains, etc. [...]

  • Page 283

    Appendix C How to Select the Right AC Motor Drive | C-8 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 This page intention ally left blank.[...]

  • Page 284

    Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 D-1 Appendix D How to Use PLC Function ※ This function is NOT for VFD*E*C models. D.1 PLC Overview D.1.1 Introduction The PLC function built in the VFD-E pr ov ides following commands: WPLSoft, basic commands and application comm ands. The operation method s are the sam e as Delta DVP- PLC series.[...]

  • Page 285

    Appendix D How to Use PLC Function | D-2 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 D.2 St art-up D.2.1 The Steps for PLC Execution Please operate PL C function by th e following fiv e steps. 1. Switch the mode to PLC2 for program download/upload: A. Go to “PLC0” pa ge by pressing the MODE key B. Change to “PLC 2” by pressing the “[...]

  • Page 286

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D- 3 NOTE When power on after pow er off, the PLC statu s will be in “PLC1”. 4. When you are in “PLC2”, p lease remember to change to “PLC1” w hen finished to prevent anyone modifying PLC program . NOTE When output/input terminals (MI1~MI9, Relay 1~R[...]

  • Page 287

    Appendix D How to Use PLC Function | D-4 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 Device Y ID 0 1 2 3 4 T erminals of AC Drives RY MO1 -- -- -- Relay Card-2C (EME-DR2CA) -- -- RY2 RY 3 -- Relay Card-3A (EME-R3AA) -- -- RY2 RY 3 RY4 3IN/3OUT Card (EME-D33A) -- -- MO2 MO3 MO4 D.2.3 WPLSoft Installation Download PLC program to AC drive: Refer[...]

  • Page 288

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D- 5 D.2.4 Program Input D.2.5 Program Dow n load Please do follow ing steps for program download. Step 1. P ress button for comp iler after inputtin g program in WPLSoft. Step 2. After finishing compiler, choo se the item “Wr ite to PLC” in the comm unicati[...]

  • Page 289

    Appendix D How to Use PLC Function | D-6 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 D.2.6 Program Monitor If you execute “ start monitor” in the comm unicati on item during executing PLC, the ladder diagram will be show n as follows. D.2.7 The Limit of PLC 1. The protocol of PLC is 7,E,1 2. Make sure that the AC drive is stop and stop PL[...]

  • Page 290

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D- 7 5. When it is changed to “PLC2”, RS-485 w ill be used by PLC. 6. When it is in PLC1 and PLC2 mode, the func tion to rese t all parameters to facto ry setting is disabled (i.e . Pr.00.02 can’t be set to 9 or 10).[...]

  • Page 291

    Appendix D How to Use PLC Function | D-8 Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 D.3 Ladder Diagram D.3.1 Program Scan Chart of th e PLC Ladder Diagram Calculate the result by ladder diagram algorithm (it doe sn’t sent to the outer output point but the inner eq uipment will output immediately.) Y0 X0 X1 Y0 Sta r t M100 X3 Y1 X10 : : X10[...]

  • Page 292

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D- 9 use byte, wo rd or double word. Further more, the two equi pments, timer and counter, in PLC not only have coil b ut also v alue of counting time and times. In conclusion , each internal storage unit oc cupies fixed storage uni t. When using these equipment[...]

  • Page 293

    Appendix D How to Use PLC Function | D-10 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 16-bit binary number , i.e. a word, in each register . It uses two continuous number of data register to store double words.  Equipment indication: D0, D1 ,…,D29. The sy mbol of equipment is D and the number uses decimal. The structure and e xplanation o[...]

  • Page 294

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-11 Ladder Diagram Structure Explanation Command Equipment Multiple output MPS MRD MPP none Output command of coil drive OUT Y, M, S Basic command, Applica tion command Application command Please refer to basic command and application command Inverse logic INV [...]

  • Page 295

    Appendix D How to Use PLC Function | D-12 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 The explanation of command order: 1 LD X0 2 OR M0 3 AND X1 4 LD X3 AND M1 ORB 5 LD Y 1 AND X 4 6 LD T0 AND M3 ORB 7 ANB 8 OUT Y1 TMR T0 K10 The detail explanation of ba sic structure of ladd er diagram 1. LD (LDI) command: give the command LD or LDI i n the s[...]

  • Page 296

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-13 The structures of ANDP and ANDF ar e the same but the action is in rising-edge or falling- edge. 3. OR (ORI) command: single device connects to a device or a blo ck. OR co mm and OR com ma nd OR com m and The structures of O RP and ORF are the same but the [...]

  • Page 297

    Appendix D How to Use PLC Function | D-14 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 on analyzing other ladder di agram. You can recogn ize the command MRD by the sy mbol “ ├ ”. 9. MPP command is used to read the start statu s of the top le vel and pop it out fr om stack. Beca use it is the las t item of the ho rizontal li ne, it means [...]

  • Page 298

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-15 Example 3: the latching circui t of SET and RST commands SET Y1 RST Y1 X1 X2 T op pr iority of stop The figure at the right side is latching ci rcuit that made up of RST and SET command. It is top priority of stop when RST command is set behind SET command.[...]

  • Page 299

    Appendix D How to Use PLC Function | D-16 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Example 5: Interlo ck control X3 Y1 X1 Y1 X4 Y2 X2 Y2 Y1 Y2 X1 X3 X2 X4 Y1 Y2 The figure above is the circuit of interlo ck cont rol. Y1 and Y 2 will act accordin g to the start contact X1 and X2. Y1 and Y2 w ill act not at the same time, on ce one o f them a[...]

  • Page 300

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-17 The vibrating circui try of cycle time Δ T(On) + Δ T( Off): T0 X0 TMR Y1 Y1 T0 Kn Y1 TT n X0 The figure above uses timer T0 to control coil Y1 to be O N. After Y1 i s ON, timer T0 will be closed at the nex t scan period and output Y1. The oscilla ting cir[...]

  • Page 301

    Appendix D How to Use PLC Function | D-18 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Example 10: Delay Circuit T10 X0 TMR Y1 T10 K1000 TB = 0.1 sec X0 Y1 100 sec onds When input X0 i s ON, outpu t coil Y1 w ill be ON at the same time due to the correspo nding normally close contact OFF ma kes timer T10 to be OFF. Outpu t coil Y1 will be OFF a[...]

  • Page 302

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-19 D.4 PLC Devices D.4.1 Summary of DVP-PLC Device Number Items Specifications Rem arks Control Method Stored program, cyclic scan system I/O Processing Method Batch processing ( when END instruction is execu ted) I/O refresh instruction i s available Executio[...]

  • Page 303

    Appendix D How to Use PLC Function | D-20 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Items Specifications Rem arks T Present v alue of timer T0~T15, 16 points When timer attains, t he contact of timer will be On. C Present value of counter C0 ~C7, 8-bit counter, 8 points When timer attains, t he contact of timer will be On. For latched D0~D9,[...]

  • Page 304

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-21 X0 X10 Y0 Y0 1 2 Y0 is r epeated The output of Y0 will be decided by circuit ○ 2 , i.e. decided by On/Off of X10. D.4.3 Value, Constant [K] / [H] K Decimal K-32,768 ~ K32,767 (16-bit operation) Constant H Hexadecimal H0000 ~ HFFFF (16-bit operation) There[...]

  • Page 305

    Appendix D How to Use PLC Function | D-22 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 External output: Y0~Y 7, Y10~Y17 … (dev ice number) 3. Decimal Number (DEC) The suitable time fo r decimal num ber to use in DVP-P LC system.  To be the setting value of timer T or counter C, such as TMR C0 K50 . (K constant)  To be the device n umber[...]

  • Page 306

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-23 D.4.6 The Features and Functions of Cou nter Features: Item 16 bits counters 32 bits counters Type General General High speed Count direction Count up Count up/down Settings 0~32,767 -2,147 ,483,648~+2 ,147,483,647 Designate for const ant Constant K or data[...]

  • Page 307

    Appendix D How to Use PLC Function | D-24 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Example: LD X0 RST C0 LD X1 CNT C0 K5 LD C0 OUT Y0 C0 Y0 X1 C0 K5 CNT X0 C0 RS T 1. When X0=On, RST command is executed, C0 reset to 0 and output contact reset to Off. 2. When X1 is from Off to On, counter will coun t up (add 1). 3. When counter C0 attains se[...]

  • Page 308

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-25 D.4.8 Special Auxiliary Relays Special M Function Read(R)/ Write(W) M1000 Normally open contact (a contact). This conta ct is On when running and i t is On when the status is set to RUN. R M1001 Normally closed contact (b contact). This contact is Off in ru[...]

  • Page 309

    Appendix D How to Use PLC Function | D-26 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Special M Function Read(R)/ Write(W) M1026 The operation dire ction of the AC motor drive (FWD: OFF, REV: ON) R/W M1027 Reserved -- M1028 Enable(ON)/disable(OFF) hi gh-speed counter function R/W M1029 Clear the value o f high-speed counter R/W M1030 Decide to[...]

  • Page 310

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-27 Special D Function Read(R)/ Write(W) D1025 The present value of the high-speed counter C235 (low byte) R D1026 The pre sent value of the high-speed counter C235 (high by te) R D1027 Frequency command of the PID control R D1028 The value of AVI (analog volta[...]

  • Page 311

    Appendix D How to Use PLC Function | D-28 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 NOTE: when it is in PLC1 mod e, the communication addr ess will correspond to the parameter N OT the device. For ex ample, address 0400H w ill correspond to P r.04.00 NOT X0. D.4.11 Function Code (on ly for PLC2 mode) Function Code Description Supported Devic[...]

  • Page 312

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-29 D.5.2 Output Commands Commands Functio n Operands OUT Drive coil Y, M SET Action latched (ON) Y, M RST Clear the contacts or the registers Y, M, T, C, D D.5.3 Timer and Counters Commands Function Operands TMR 16-bit timer T-K or T-D CNT 16-bit counter C-K o[...]

  • Page 313

    Appendix D How to Use PLC Function | D-30 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 D.5.6 Rising-edge/falli ng-edge Output Commands Commands Function Operands PLS Rising-edge outpu t Y, M PLF Falling-edge output Y, M D.5.7 End Command Command Function Operands END Program end none D.5.8 Explanation for the Commands Mnemonic Function LD Load [...]

  • Page 314

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-31 Explanations: The LDI command is used on the B contact tha t has it s start from the left BU S or the B contact that i s the start of a contact circuit. Function of the co mmand is to save present contents, and at the sa me time, save the acquired contact s[...]

  • Page 315

    Appendix D How to Use PLC Function | D-32 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Mnemonic Function ANI Series connection- B contact X0~X17 Y0~Y17 M0~M159 T0~15 C0~C7 D0~D29 Operand 9 9 9 9 9 -- Explanations: The ANI command is used in the series conne ction of B contact. The function of the command is to readout the status of present spec[...]

  • Page 316

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-33 Program Example: Ladder diagram: Command code: Operation: LD X0 Load contact A of X0 OR X1 Connect to contact A of X1 in parallel X0 X1 Y1 OUT Y1 Drive Y1 coil Mnemonic Function ORI Parallel connection- B contact X0~X17 Y0~Y17 M0~M159 T0~15 C0~C7 D0~D29 Ope[...]

  • Page 317

    Appendix D How to Use PLC Function | D-34 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Program Example: Ladder diagram: Command code: Operation: LD X0 Load contact A of X0 ORI X2 Connect to contact B of X2 in parallel LDI X1 Load contact B of X1 OR X3 Connect to contact A of X3 in parallel ANB Connect circuit block in series X0 X2 Y1 X1 X3 ANB [...]

  • Page 318

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-35 Explanations: To save co ntents of the accumulativ e register into the operation result. (the result operatio n pointer pluses 1) Mnemonic Function MRD Reads the current result of the in ternal PLC operations Operand None Explanations: Reading content of th[...]

  • Page 319

    Appendix D How to Use PLC Function | D-36 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Mnemonic Function INV Inverting Operation Operand None Explanations: Inverting the opera tion result and u se the new data a s an operation re sult. Program Example: Ladder diagram: Command code: Operation: LD X 0 Load A contact of X0 INV Inverting the opera [...]

  • Page 320

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-37 Program Example: Ladder diagram: Command code: Operation: LDI X0 Load contact B of X0 AND X1 Connect to contact A of X1 in series X0 X1 Y1 OUT Y1 Drive Y1 coil Mnemonic Function SET Latch (ON) X0~X17 Y0~Y17 M0~M159 T0~15 C0~C7 D0~D29 Operand -- 9 9 -- -- --[...]

  • Page 321

    Appendix D How to Use PLC Function | D-38 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Explanations: When the RST command i s driven, motion of its specific dev ice is as follows: Device Status Y, M Coil and contact will be se t to “OFF”. T, C Present values of the timer or counter will be set to 0, and the coil and contac t will be set to [...]

  • Page 322

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-39 Mnemonic Function CNT 16-bit counter C-K C0~C7, K0~K32,767 Operand C-D C0~C7, D0~D29 Explanations: 1. When the CNT command is ex ecuted from OFF Æ ON, which means that the counter coil is driven, and 1 should thus be added to th e coun ter’s value; when [...]

  • Page 323

    Appendix D How to Use PLC Function | D-40 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Counter The coil is OFF , and th e counting v alue and the cont act st ay at their present condi tion Coils driven up by the OUT command All turned OFF Devices driven up by the SET and RST commands Stay at present condition Application commands All of them ar[...]

  • Page 324

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-41 LD X11 Load A contact o f X11 OUT Y10 Drive Y10 coil : MCR N0 Disable N0 common s eries connection contact Mnemonic Function LDP Rising-edge detection opera tion X0~X17 Y0~Y17 M0~M159 T0~15 C0~C7 D0~D29 Operand 9 9 9 9 9 -- Explanations: Usage of the LDP co[...]

  • Page 325

    Appendix D How to Use PLC Function | D-42 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Ladder diagram: Command code: Operation: LDF X0 Start X0 falling-edge detection AND X1 Series connection A contact of X1 X0 X1 Y1 OUT Y1 Drive Y1 coil Mnemonic Function ANDP Rising-edge series connection X0~X17 Y0~Y17 M0~M159 T0~15 C0~C7 D0~D29 Operand 9 9 9 [...]

  • Page 326

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-43 Mnemonic Function ORP Rising-edge parallel connection X0~X17 Y0~Y17 M0~M159 T0~15 C0~C7 D0~D29 Operand 9 9 9 9 9 -- Explanations: The ORP commands are u sed in the parallel connection of the contact’s risi ng-edge detection . Program Example: Ladder diagr[...]

  • Page 327

    Appendix D How to Use PLC Function | D-44 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Mnemonic Function PLS Rising-edge output X0~X17 Y0~Y17 M0~M159 T0~15 C0~C7 D0~D29 Operand -- 9 9 -- -- -- Explanations: When X0=OFF → ON (rising-edge trigg er), PLS command w ill be executed and M0 w ill send the pulse of one time which the length is a scan[...]

  • Page 328

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-45 Program Example: Ladder diagram: Command code: Operation: LD X0 Load A contac t of X0 PLF M0 M0 falling-edge output LD M0 Load the contact A of M0 X0 M0 PLF M0 Y0 SET Timing Diagram: a scan time X0 M0 Y0 SET Y0 Y0 lat ched (ON) Mnemonic Function END Program[...]

  • Page 329

    Appendix D How to Use PLC Function | D-46 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Mnemonic Codes Steps API 16 bits 32 bits P Command Function 16-bit 32-bit 22 MUL --  Perform the multiplication of BIN data 7 -- 23 DIV --  Perform the division of BIN data 7 -- 24 INC --  Perform the add ition of 1 3 -- 25 DEC --  Perform the sub[...]

  • Page 330

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-47 Explanations: 1. Operand D occupie s 3 consecutiv e devices. 2. See the specifications of each mode l for their range of use. 3. The contents in S1 and S2 are compared and the result will be stored in D. 4. The two comparison v alues are compa red algebraic[...]

  • Page 331

    Appendix D How to Use PLC Function | D-48 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 API Mnemonic Oper ands Function 11 ZCP P S 1 , S 2 , S, D Zone Compare Bit Devices Word devices Program Steps Ty pe OP X Y M K H KnX KnY KnM T C D S 1 * * * * * * * * S 2 * * * * * * * * S * * * * * * * * D * * ZCP, ZCPP: 9 steps Operands: S1: Lower bound of [...]

  • Page 332

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-49 X0 M0 M1 M2 ZCP I f C1 0 < K1 0, M0 = On If K 10 < C1 0 < K1 0 0, M 1 = O n I f C1 0 > K1 00 , M2 = On X0 K10 C10 M 0 K100 == 3. To clear the compa rison result, use RST or ZRST instru ction. X0 RST M0 RST RST M1 M2 X 0 ZRST M0 M2 API Mnemonic O[...]

  • Page 333

    Appendix D How to Use PLC Function | D-50 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 X0 K10 MOV D0 X1 T0 MOV D10 API Mnemonic Oper ands Function 15 BMOV P S, D, n Block Move Bit Devices Word devices Program Steps Ty pe OP X Y M K H KnX KnY KnM T C D S * * * * * * D * * * * * n * * * * * BMOV, BMOVP: 7 steps Operands: S: Start of sour ce devic[...]

  • Page 334

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-51 M1000 D0 D20 K4 M0 M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 n=3 M1 1 Y10 Y1 1 Y12 Y13 Program Example 3: To avoid coincidence o f the device numbers to be moved designated by th e two operands and cause confusion, please b e aware of the a rra ngement on the designa [...]

  • Page 335

    Appendix D How to Use PLC Function | D-52 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Explanations: 1. See the specifications of each mode l for their range of use. 2. This instruction add s S1 and S2 in BIN format and store the result in D. 3. The highest bit is symbolic bi t 0 (+) and 1 (-), which is su itable for algebraic addition , e.g. 3[...]

  • Page 336

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-53 API Mnemonic Operands Function 21 SUB P S 1 , S 2 , D Subtraction Bit Devices Word devices Program Steps Ty pe OP X Y M K H KnX KnY KnM T C D S 1 * * * * * * * * S 2 * * * * * * * * D * * * * * SUB, SUBP: 7 steps DSUB, DSUBP: 13 steps Operands: S1: Minuend [...]

  • Page 337

    Appendix D How to Use PLC Function | D-54 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 API Mnemonic Operands Function 22 MUL P S 1 , S 2 , D Multiplication Bit Devices Word devices Program Steps Ty pe OP X Y M K H KnX KnY KnM T C D S 1 * * * * * * * * S 2 * * * * * * * * D * * * * * MUL, DMULP: 7 steps Operands: S1: Multiplicand S 2: Multiplica[...]

  • Page 338

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-55 API Mnemonic Operands Function 23 DIV P S 1 , S 2 , D Division Bit Devices Word devices Program Steps Ty pe OP X Y M K H KnX KnY KnM T C D S 1 * * * * * * * * S 2 * * * * * * * * D * * * * * DIV, DIVP: 7 steps Operands: S 1 : Dividend S 2 : Diviso r D : Quo[...]

  • Page 339

    Appendix D How to Use PLC Function | D-56 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Operands: D : Destination device Explanations: 1. If the instruction is not a pulse execution one, the content in the de signated dev ice D will plus “1” in every scan perio d whenever the in struction is e xecuted. 2. This instruction ado pts pulse execu[...]

  • Page 340

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-57 API Mnemonic Operands Function 30 ROR P D, n Rot ate to the Right Bit Devices Word devices Program Steps Ty pe OP X Y M K H KnX KnY KnM T C D D * * * * * n * * ROR, RORP: 5 steps Operands: D : Device to be rotated n : Nu mber of bit s to be rota ted in 1 ro[...]

  • Page 341

    Appendix D How to Use PLC Function | D-58 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 Operands: D : Device to be rotated n : Nu mber of bit s to be rota ted in 1 rota tion Explanations: 1. This instruction ro tates t he dev ice content designated by D to the left for n bits. 2. This instruction ado pts pulse execution instructions (ROLP ). Pro[...]

  • Page 342

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-59 3. Please use rising-edge/falling-edge command, such as LD P/LDF, for the contact condition. Please notice that error may occur when usi ng contact A/B for the contact condition. 4. There are three input mode s for high-speed c ounter in the follow ing can [...]

  • Page 343

    Appendix D How to Use PLC Function | D-60 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 M100 MO V K0 D 1044 K2 D104 4 C235 DHSCS H3 M3 END K1 MOV MOV H100 50 M2 D104 4 C235 DHSCS M1 1 M10 M3 M2 M1 M0 M102 M101 M1000 M103 0 M102 Y1 M101 8 M101 8 M102 8 M102 9 D102 5 D0 D1 MOV MO V D 1026 API Mnemonic Operands Function 139 RPR P S1, S2 Read the AC[...]

  • Page 344

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-61 Operands: S1: Data address for reading S2: Register tha t saves the read data API Mnemonic Operands Function 140 WPR P S1, S2 Write the AC motor driv e’s parameters Bit Devices Word devices Program Steps Ty pe OP X Y M K H KnX KnY KnM T C D S1 * * * S2 * [...]

  • Page 345

    Appendix D How to Use PLC Function | D-62 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 API Mnemonic Operands Function 141 FPID P S1, S2, S3, S4 PID control for the AC motor drive Bit Devices Word devices Program Steps Ty pe OP X Y M K H KnX KnY KnM T C D S1 * * * S2 * * * S3 * * * S4 * * * FPID, FP IDP: 9 ste ps Operands: S1: PID Set Point S el[...]

  • Page 346

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-63 END H0 M2 M1 M0 M100 0 H1 H0 H0 H1 H1 H1 H1 H0 H0 H0 H0 FPID MOV D1 027 D1 FPID FPID API Mnemonic Operands Function 142 FREQ P S1, S2, S3 Operation control of the AC motor drive Bit Devices Word devices Program Steps Ty pe OP X Y M K H KnX KnY KnM T C D S1 [...]

  • Page 347

    Appendix D How to Use PLC Function | D-64 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 END M100 0 M102 5 M1 1 M1026 FRE QP K300 K0 K0 FRE Q K300 0 K50 K60 M1 1 M10 M10 M1 1[...]

  • Page 348

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 D-65 D.6 Error Code Code ID Description Corrective A ctions PLod 20 Data write error Check if the program is error and download the program again PLSv 21 Data write er ror when executing Power on again and dow nload the program again PLdA 22 Program upload error[...]

  • Page 349

    Appendix D How to Use PLC Function | D-66 Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 This page intention ally left blank[...]

  • Page 350

    Revision June 2008, 04EE, S W--PW V1.11/CTL V2.11 E-1 Appendix E CANopen Function The built-in CANopen function is a kind of remote control. Master ca n control the AC motor drive by using CANopen protocol. CANopen is a CAN-based hi gher layer protocol . It provides standardized communication objects, includi ng real-time data (P rocess Data Object[...]

  • Page 351

    Appendix E CANopen Function | E-2 Revision June 2008, 04EE, SW--P W V1.11/CTL V2.11 E.1 Overview E.1.1 CANopen Protocol CANopen is a CAN-based higher lay er protocol, and w as designed for motio n-oriented machine control ne tworks, such as han dling sy stems. Version 4 of CANopen ( CiA DS301) is standardized as EN 50325-4. The CANopen specifica ti[...]

  • Page 352

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 E-3 E.1.2 RJ-45 Pin Definition 8~1 8~1 socket plug PIN Signal Description 1 CAN_H CAN_H bus line (dominant high) 2 CAN_L CAN_L bus line (dominant low ) 3 CAN_GND Ground / 0V /V- 4 SG+ 485 communication 5 SG- 485 communication 7 CAN_GND Ground / 0V /V- E.1.3 Pre-[...]

  • Page 353

    Appendix E CANopen Function | E-4 Revision June 2008, 04EE, SW--P W V1.11/CTL V2.11 Object Function Code Node Number COB-ID Object Dictionary Index TPDO1 0011 1-127 0x 181-0x1FF 0x1800 RPDO1 0100 1-127 0x201-0x27F 0x1400 TPDO2 0101 1-127 0x 281-0x2FF 0x1801 RPDO2 0110 1-127 0x301-0x37F 0x1401 TPDO3 0111 1-127 0x 381-0x3FF 0x1802 RPDO3 1000 1-127 0x[...]

  • Page 354

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 E-5 Reset Communicati on Initializing Reset Application Pre-Operation ABCD Stopp ed AB Operation ABCD (1) (15) (16) (2)F (14) (13) (12) (3) (4) (1 1) (10) (9) (7) (5) (6) (8) (1) After power i s applied, it is auto in initializa tion state (2) Enter pre-operatio[...]

  • Page 355

    Appendix E CANopen Function | E-6 Revision June 2008, 04EE, SW--P W V1.11/CTL V2.11 Initializing Pre-Operational Operational Stopped PDO ○ SDO ○ ○ SYNC ○ ○ Time Stamp ○ ○ EMERG ○ ○ Boot-up ○ NMT ○ ○ ○ NMT Protocol is show n as follows: NMT Maste r Request request CS Node-ID COB-I D=0 Sta rt Re mot e Nod e NMT Slave(s) Ind [...]

  • Page 356

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 E-7 Data 0 Data 1 Data 2 Data 3 Data 4 Data 5 Data 6 Data 7 7 6 5 4 3 2 1 0 Index Index Index Data Data Data Data Type command L H Sub LL LH HL HH Client 0 0 1 - N E S Initiate Dom ain Download Server 0 1 1 - - - - - Client 0 1 0 - - - - - Initiate Dom ain Uploa[...]

  • Page 357

    Appendix E CANopen Function | E-8 Revision June 2008, 04EE, SW--P W V1.11/CTL V2.11 Type number 255 indica tes the data is asynchronous transmission . All PDO transmission da ta must be m apped to index v ia Object Dictionary. Example: Master transmits data to Slav e PDO PDO1 CAN( H) CAN( L) Mas ter Sl a ve PDO1 data value Dat a 0, Data 1, Data 2, [...]

  • Page 358

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 E-9 E.1.4.4 EMCY (Emergency Object) Emergency objects are trig gered when hardware failure occurs for a w arning interrupt. The data format of a emergency object is a 8 by tes data as shown in the fol lowing: Byte 0 1 2 3 4 5 6 7 Content Emergency Error Code Err[...]

  • Page 359

    Appendix E CANopen Function | E-10 Revision June 2008, 04EE, SW--P W V1.11/CTL V2.11 Display Contro ller Error Code Description CANop en Error Code CANop en Error Register (bit 0~7) 0020H Internal EEPROM can not be read 5530h 7 0021H Analog signal error FF00h 7 0023H Motor overheat protection 7120h 3 0024H PG signal error 7300h 7 0029H Communicatio[...]

  • Page 360

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 E-11 Index Sub Definition Factory Setting R/W Size Unit NOTE 2 COB-ID Client <- Server 0x0000580+ Node-ID RO U32 0 Number 2 RO U8 1 COB-ID used by PDO 0x00000200 +Node-ID RW U 32 00:Acyclic & Synchronous 01~240:Cyclic & Synchronous 0x1400 2 Transmissi[...]

  • Page 361

    Appendix E CANopen Function | E-12 Revision June 2008, 04EE, SW--P W V1.11/CTL V2.11 Index Sub Definition Factory Setting R/W Size Unit NOTE 3 Inhibit time 0 RW U16 100us It is set to be multiple of 10. 4 Reserved 3 RW U8 5 Event timer 0 RW U16 1ms 0 Number 2 RW U8 1 1.Mapped Object 0x60410010 RW U32 2 2.Mapped Object 0x60430010 RW U32 3 3.Mapped O[...]

  • Page 362

    Appendix D How to Use PLC Function | Revision June 200 8, 04EE, SW--P W V1.11/CTL V2.11 E-13 Index Sub Definition Factory Setting RW Size Unit Map NOTE 0 : disable drive fun ction 1 :slow down on slo w down ramp 2: slow down on qu ick stop ramp (2th decel . time) 5 slow dow n on slow down ramp and stay in Q UICK STOP 0x605A 0 Quick stop option code[...]

  • Page 363

    Appendix E CANopen Function | E-14 Revision June 2008, 04EE, SW--P W V1.11/CTL V2.11 Following is the flow chart for statu s switch: Star t No t R ea dy t o Sw it ch O n X0XX0000 Switc h On Disabl e X1XX0000 Read y to Sw itch O n X01X 0001 Switch On X01X0011 Operation Enable X01X01 1 1 0XXXX1 10 QStop=1 0XXXXX0X or 0XXXX01X QStop=0 0XXXX1 1 1 0XXXX[...]