Craftsman 917.272464 manual

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Table of contents for the manual

  • Page 1

    Owner's Manual ICRAFTSMAN°I LAWN TRACTOR 21.5 HP, 42" Mower Electric Start Automatic Transmission Model No. 917.272464 _] his product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual. IMPORTANT: Read and follow all Safety Rules an[...]

  • Page 2

    Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 AssemblyPro-Operation ....................... 8 Operation ............................................ 11 Maintenance ....................................... 18 Maintenance Schedule [...]

  • Page 3

    IMPORTANT; This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. A AMk, WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wi[...]

  • Page 4

    DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recomm[...]

  • Page 5

    • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall oft and be seriously injured or i[...]

  • Page 6

    PRODUCT SPECIFICATIONS Gasoline Capacity and Type: Oil Type API-SF-SJ): 3.5 Gallons Unleaded Regular SAE 30 (Above 32°F) SAE 5W-30 (Below 32°F) Oil Capacity: 4 Pints Spark Plug: Champion RC12YC GAP: .040") Ground Speed Forward: 5.5 MPH): Reverse: 2.4 Tire Pressure: Front: 14 PSI Rear: 10 PSI Charging 16 Amps @ 3600 RPM System: Battery: Amp/H[...]

  • Page 7

    Steering Wheel Insert (1) Loeknut 1/2-20 Steering Wheel (1) Locknut 1/4-20 Steering Wheel Adapter (1) Large Flat Washer (1) Hex Bolt 1/4-20 x 1-1/4 Steering Extension Shaft (1) Washer L_ 17/32x 1-3/16x 12 Gauge _(1) Knob Slope Sheet For Future Use Keys Video Cassette 7[...]

  • Page 8

    Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TO[...]

  • Page 9

    INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolts are position[...]

  • Page 10

    INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Deflector Shield Mulcher Plate Latch Hooks A [...]

  • Page 11

    These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N H L I',,I REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNmON ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED BArfERY REVERSE FORWARD MOWER HEIGHT MOWER I.JL_r OVER TEMP [...]

  • Page 12

    KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Light Switch Clutch Lever Ignition Switch Position Ammeter _ Choke .... Lift -.. L[...]

  • Page 13

    The operation of any tractor can result in foreign objects thrown into the [ eyes which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any I adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. [ HOW TO USE YOUR TRACTOR [...]

  • Page 14

    • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired [...]

  • Page 15

    Transmission Engaged Transmission Disengaged NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER A'FrACH. MENTS Tow only the attachments that are recommended by and co[...]

  • Page 16

    • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) 8. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke [...]

  • Page 17

    MOWING TIPS • Mower should be properly leveled for best mowing performance. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the ri[...]

  • Page 18

    FILL IN DATES AS YOU COMPLETE _.,,'_ t'J:_ "_._'_ G_'_ #f" Check Brake Operation Check Tire Pressure _ _,_ Check Operator Presence and T Interlock Systems V' R Check for Loose Fasteners V' V's V _ A SharpeNReplace Mower B_ades _3 T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Che[...]

  • Page 19

    TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires ([...]

  • Page 20

    BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment [...]

  • Page 21

    Oil Drain Valve Closed and Locked Yellow Drain Tube 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain [...]

  • Page 22

    MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" sectio[...]

  • Page 23

    4_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3, Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all m[...]

  • Page 24

    TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tiros are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual), If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the[...]

  • Page 25

    3. Install mower (See 'To Install Mower" in this section of this manual). Mandrel Pulley TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or [...]

  • Page 26

    BELT INSTALLATION - 1. Carefully work new belt down around transmission cooling fan and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and i[...]

  • Page 27

    NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Axle Cover Square Key _' (Rear Wheel Only) TO START ENGINE WITH A WEAK BA'n'ERY 4_WARNING: Lead-acid batteriesgenerate explosive gases. Keep sparks, [...]

  • Page 28

    TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connec- tor. Headlight Wire Connector ENGINE Maintenance, repair, or replacement of the emission control[...]

  • Page 29

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 clays or more. _ILWARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for w[...]

  • Page 30

    TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Will not start Hard to start Enginewill not turn over Engine clicks but will not start CAUSE 1. Out of fuel, 2, Engine not "CHOKED" properly. 3. Engine flooded. 3. 4. Bad spark plug. 4. 5. Dirty air filter. 5. 6. Dirty fuel filter. 6. [...]

  • Page 31

    TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Loss of power 3, (continued) 4. 5, 6. 7. 8. Excessive vibration Engine continues to run when operator leaves seat with attachment clutch engaged Poorcut-uneven Build-up of grass, leaves and trash under mower. Dirty air filter. L[...]

  • Page 32

    TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center • ROBLEM CAUSE CORRECTION _lower blades will 2. Worn/damaged mower 2, Replace mower drive belt. _ot rotate (con't) drive belt. 3. Frozen idler pulley. 3. Replace idler pulley, 4. Frozen blade mandrel. 4. Contact aSears or other qualified service [...]

  • Page 33

    TRACTOR -- MODELNUMBER 917.272464 SCHEMATIC BATTERY _o AMMETER FUSE ) '_ I i i CLUTCH / BRAKE (PEDAL UP) /) IGNITION SWITCH I J SOLENOID R_O STARTER SEAT SWITCH i i i _1 L (OPTIONAL) FUEL, A _- SPARK IGNITION _) PLUG UNIT GAP _ J _2 PLUGS ON _1_ CYL ENGINES) FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) CPiARGING SYSTEM O_TpUT :i_ _OLTS AC O 3_00 RP[...]

  • Page 34

    ELECTRICAL TRACTOR-- MODELNUMBER 917.272464 i I 1 i . / J I 41 / i / I I I I 25 26 I i / / / I I J I :34[...]

  • Page 35

    TRACTOR -- MODEL NUMBER 917.272464 ELECTRICAL KEY PART NO, NO, DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 8 7603J Case Battery 10 145211 Bolt Btr Fit 1/4-20 x 7,5 11 150109 Hold down Battery Front 12 145769 Nut Push Nylon 1/4 Batt Frt 16 176138 Switch Interlock Push-In 21 175688 Harness Asm Ught W/4152J 22 4152J Bulb Light [...]

  • Page 36

    TRACTOR-- MODELNUMBER 917.272464 CHASSIS AND ENCLOSURES 31 _/5 28 39 58 _66 219 6O 60 37 J /3 / 3 14 208 36[...]

  • Page 37

    TRACTOR -- MODEL NUMBER 917.272464 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 D,mwbar 3 17060612 Screw 3/8-16x3/4 5 155272 Bumper Hood/Dash 9 168337X013 Dash 10 STD533710 Bolt Carriage 3/8-16 x 1 11 174996 Panel Dash Lh 13 172106 Panel Dash Rh 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 174330X612 Hood 20 180679 Plat[...]

  • Page 38

    TRACTOR - - MODEL NUMBER 917.272464 GROUND DRIVE 197 /" 32 , 52 16 32 37 30 38[...]

  • Page 39

    TRACTOR-- MODELNUMBER 917.272464 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 ...... Transaxle (See Breakdown) 70 134683 Hydro Gr 314-0510 71 169183 8 165866 Rod Shift Fender Adjust 73 169182 10 S'rD561210 Pin Cotter 1/8 x 1 CAD 74 137057 14 10040400 Washer Lock Hvy Helical 75 121749X 15 74490544 Bolt Hex FLGHD 5/16-18 x Gr 5 7[...]

  • Page 40

    TRACTOR - - MODEL NUMBER 917.272464 STEERING ASSEMBLY s-. 1 "' r .... ._ _m s i I I 6 13 65 68 G7 67 67 2g 10 35 43 8 /[...]

  • Page 41

    TRACTOR -- MODEL NUMBER 917.272464 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159944X428 Wheel Steering 2 172393 Axle Asm Cast Iron LT 3 169840 Spindle Asm LH 4 169839 SpindleAsm RH 5 62661-1 Bearing Race Thrust Harden 6 121748X Washer 25/32 X 1-5/8 X 16 Ga 8 12000029 Ring Klip #t5304-75 10 175121 Link Drag 11 S'1"_o51137 Washer Loc[...]

  • Page 42

    TRACTOR - - MODEL NUMBER 917.272464 ENGINE 102 1_ _1_ 14 38 _'_ 26 29 X I OPTIONAL EQUIPMENT I Spark Arrester 13 81 42[...]

  • Page 43

    TRACTOR-- MODELNUMBER 917.272464 ENGINE KEY PART NO. NO. DESCRIPTION 1 17O546 2 17720408 3 4 149723 5 159955 6 160589 8 171877 10 162797 13 165391 14 148456 16 STD551237 17 17060624 23 169837 25 145996 26 7392O6OO 29 137180 31 157103 32 161696 33 123487X 34 106082X 37 8543R 38 148315 39 109227X 45 17000612 10040500 72 71070512 81 73510400 Control T[...]

  • Page 44

    TRACTOR -- MODEL NUMBER 917.272464 SEAT ASSEMBLY 11 12 22 21 KEY PART NO. NO. 1 180597 2 180166 3 71110616 4 19131610 5 145006 6 STD541437 7 124181X 8 17000616 9 19131614 10 180186 11 166369 DESCRIPTION Seat Bracket Pivot Fender Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 1 X 10 Ga Clip Push-In Nut Hex w/Ins. 3/8-16 Unc Spring Seat Cprsn 2 250 BIk Zi[...]

  • Page 45

    DECALS TRACTOR - - MODEL NUMBER 917.272464 9 2 8 10 7 30 13 11 13 15 20 14 KEY PART NO. NO. 1 156811 2 164065 3 177356 4 138047 5 181569 6 146046 7 181703 8 133644 9 163204 10 156439 11 177357 DESCRIPTION 12 KEY PART NO. NO. Decal Fend STLT Oper Decal Steer. Wheel Decal Hood RH Decal Batt Diehard Decal Engine Decal V Belt Drive Sch DecalDash Pnl De[...]

  • Page 46

    TRACTOR -- MODEL NUMBER 917.272464 LIFTASSEMBLY 27 23 7 13 11 49 6 30 .,50 3 6 5 19 13 32 13 _ 31 32 j 13 19 20 15 20 15 46[...]

  • Page 47

    TRACTOR - - MODEL NUMBER 917.272464 LIFTASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159460 Wire Asm Inner W/Plunge5r 2 159471 Shaft Asm Lift 3 105767X Pin Groove 4 STD581(362. E Ring 5 19211621 Washer 29/32 x 1-1/4x21 Ga. 6 120183X Bearing Nylon BIk .629 ID 7 125631X Gdp Handle Fluted 8 122365X Button, Plunger 11 139865 Link Lift Lh Fixed Length 12 139[...]

  • Page 48

    TRACTOR-- MODELNUMBER 917.272464 MOWER DECK 158 157 _._ 67 I_ 144 _,i 45 159 ",_ <_,,-150 .146 34 2 27 48[...]

  • Page 49

    TRACTOR -- MODEL NUMBER 917.272464 MOWER DECK KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. 1 165892 Mower Deck Assembly, 42" 53 131845 2 STD533107 Bolt 54 133943 3 138017 Bracket Assembly, Sway Bar, 55 155046 Front 56 165723 4 165460 Bracket Sway Bar 38/42" Deck 59 141043 5 STD624008 Retainer Spring 67 149846 6 178024 Bar Sway Dock 68 14[...]

  • Page 50

    81 79 73 16 32 93 59 60 58 119- 120- 19 124 107 "43 128 12 "88 900 / P, mO | o_ oO mo r'rt 1 Zl- Cz =Ow °_[...]

  • Page 51

    TRACTOR-- MODELNUMBER 917.272464 HYDRO GEAR TRANSAXLE -- MODEL NUMBER 314-0510 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 170351 Main Housing, Assembly 59 170408 2 170352 Side Housing, Assembly 60 142883 3 170353 Center Section, Assembly 61 142882 4 170354 Swashplate, Trunion Machined 62 142887 5 169898 Block - Assembly 63 170410 6[...]

  • Page 52

    TRACTOR-- MODELNUMBER 917.272464 BRIGGS & STRATTON ENGINE-MODEL NUMBER445777, TYPE NUMBER 0129-E1 929 t lo V'_ i_ 2s5 267 8 9 216 188_ REQUIRES SPECIALTOOLS 265 TO INSTALL SEE REPAIR INSTRUCTION MANUAL 267 _, 305' 52[...]

  • Page 53

    TRACTOR-- MODELNUMBER 917.272464 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 53[...]

  • Page 54

    TRACTOR - - MODEL NUMBER 917.272464 BRIGGS & STRATTON ENGINE-MODEL NUMBER445777, TYPE NUMBER0129-E1 74 i' ,oos_ 8,_ 332_ ,l_J_._ 8,,I 3_| FO 851 358 GASKET SET 30 2o_ 9_ 51A_ 8680 S 1 943 0 177_ 1081 _J 102 578 635 _ 4O5 48 513_'_ 783 _,_ 579[...]

  • Page 55

    TRACTOR -- MODEL NUMBER 917.272464 BRIGGS & STRATrON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 KEY PART KEY PART NO, NO. DESCRIPTION NO. NO, DESCRIPTION 1 694001 Cylinder Assembly 2 499585 Bushing/Seal Kit 3 391086 :1: Oil Seal 4 690069 Engine Sump 5 499587 Cylinder Head (Cylinder #1) 5A 499595 Cylinder Head (Cylinder #2) 7 693997:1:"[...]

  • Page 56

    TRACTOR -- MODEL NUMBER 917.272464 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 387 808656 404 690442 405 94930 418 690999 445 499486 447 94930 447A 690960 449 690960 467 691008 474 393295 501 394890 505 92278 510 497606 513 398003 523 691036 524 691032 525 691037 52[...]

  • Page 57

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  • Page 59

    SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line Indicated above. 2. Hold page before you so that Its left edge Is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold In the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of t[...]

  • Page 60

    Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage do[...]