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Craftsman 917.27224 manual

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Table of contents for the manual

  • Page 1

    Owner's Manual ICRRFTSMRN°I 20.0 HP ELECTRIC START 48" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.272240 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equip- ment. For answers to your questions about this product, Call: 1-800-659-591[...]

  • Page 2

    Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............................................. 8 Operation ............................................ 12 Maintenance Schedule ...................... 18 Maintenance .......[...]

  • Page 3

    IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects, Failure to observe the following safety instructions could result in serious injury or death. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who ar[...]

  • Page 4

    III. CHILDREN Tragic accidents can occur if the operator is not alert tothe presence ofchildren. Children are often attracted tothe reachine and the mowing activity. Never assume that children will remain where you last saw there. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and tur[...]

  • Page 5

    • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn o[...]

  • Page 6

    PRODUCT SPECIFICATIONS 3ASOLINE CAPACITY _,NDTYPE: 31LTYPE API-SF-SJ): 91L CAPACITY: 3.5 GALLONS UNLEADED REGULAR SAE 10W30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) W/FILTER: 4.5 PINTS W/OFILTER:4.0 PINTS SPARK PLUG: CHAMPION RC12YC 3AP: .030") GROUND SPEED FORWARD: 0-5.5 [MPH): REVERSE: 0-2.4 rlRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING SY[...]

  • Page 7

    Steenng Wheel Insert Steering Wheel Steering Sleeve Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _B) _(1) Knob (5) Retainer Spdngs (2) Retainer Springs (single loop) Mower (2)Flanged (1)Front Plate _ " (4) Adjusting Bar Gauge Wheels i(_ _ _--_ (4) Retainer Springs (_ LJ Y (doub,e,oop) _,. _/(4) Wheels 14) Washers _%J_ L-] (4) Shoulder Bolt 3/5 x [...]

  • Page 8

    Your new tractor has been assembled atthe factory with exception ofthose parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS RE[...]

  • Page 9

    4. Push down on seat to engage shoulder belt in slot and pull seat towards rear of tractor. 5. Pivot seat end pan forward and assemble adjustment knob and fiat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all [...]

  • Page 10

    TO A'rrACH NOSE ROLLER 1. Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown. 2. Install hex bolts and lock nuts as shown. Tighten hardware securely. NOTE'. Be sure bracket tabs are posi- tioned in tab holes in deck brackets. No[...]

  • Page 11

    CHECKTIRE PRESSURE The tires on your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be propedy leveled. Se[...]

  • Page 12

    These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning. A =, BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED LOCKED ! MOWER LIFT _r_RN H L ATTACHMENT REVERSE NEUTRAL HIGH LO[...]

  • Page 13

    KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Brak Ammeter Hourmeter Light Switch Position Ignition Attachment Clutch Switch Pedal Plunger A[...]

  • Page 14

    The operation ofany tractor can result in foreign objects thrown into the / eyes, which can result in severe eye damage. Always wear safety glasses 1 or eye shields while operating your tractor or performing any ad ustments or repairs. We recommend a w de v s on safety mask over spectacles, or standard safety glasses. HOWTO USEYOURTRACTOR TO SET PA[...]

  • Page 15

    The cutting height range is approxi- mately 1-1/2 to 4".The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass andtypes of grass being mowed. The average lawn should be cut to approximately 2-1/2 inches during the cool sea[...]

  • Page 16

    TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recommended by end comply with specifications ofthe manufacturer ofyour tractor. Use common sense when towing. Toe heavy of a loud, while on a slope, is dangerous. Tires can lose traction with the ground end cause you tolose control of your tractor. BEFORE STARTING THE ENGINE CH[...]

  • Page 17

    AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather the transm ssion should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Release the parking brake and let the brake slowly retum to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • [...]

  • Page 18

    MAINTENANCE SCHEDULE .,,,,_. _/'_._ _._',,_-_//,_,_//_'_'_/,'_/_/ CheckBrake Opefat_oe 11# # ip/ Check Tire P_essure _ Check Operator PreSence and T Intedock SYStems 11_ R Check lot Lol_e Fasteners I_ ItS7 cA Sharpen/Replace Mowe_ Btades 1=/4 T Lul_ication Chad I1_ f_ 0 Check Battery Level R Clean 8at tee/and TelTninals t_ [...]

  • Page 19

    TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires ([...]

  • Page 20

    • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINA[...]

  • Page 21

    Closed and Locked Position Cap Oil Drain Valve Drain Tube NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartddge. 6. Remove nut and cartridge plate. 7. Reinstall the pro-cleaner (cleaned and oiled) over the paper cartridge. 8. Check rubber seal for damage and proper position around stud. Replace if necessary.[...]

  • Page 22

    CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electdcal system, muffler, air filter and carburetor are covered to keep[...]

  • Page 23

    TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See =PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or under'inflated,you will not propedy adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the [...]

  • Page 24

    5. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. 6. Disconnect R.H. suspension arm fi'om rear deck bracket by removing retainer spdng. 7. Carefully roll belt over the top of R.H. mandrel pulley. 8. Remove belt from electdc clutch pulley. 9. Remove belt from idler pulleys. 10.Cbeck [...]

  • Page 25

    4. Road test tractor forproper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact your nearest autho- rized service center/department. With Parking Brake "Engaged" Arm Do Not b h this nut. If further brake adjustment[...]

  • Page 26

    TO START ENGINE WITH A WEAK BATTERY _CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking matedals away from batteries. Always wear eye protection when around battedes. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If &qu[...]

  • Page 27

    _e_g H°°d 'oWl'e ENGINE Maintenance, repair, or replacement of the emission control devices and sys- tems, which are being done at the customers expense, may be performed by any non-road engine repair establish- ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST T[...]

  • Page 28

    2. With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclock- wise) 1 tum. FINAL SETTING - 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. NOTE: The high idle is set at the factory and c[...]

  • Page 29

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. • I, CAUTION: Never store the trector with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor fo[...]

  • Page 30

    TROUBLESHOO_NGCHART PROBLEM Will not start Plard to start Enginewill not turn over Engine clicks but will not start Lose of power CAUSE 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustm[...]

  • Page 31

    TROUBLESHOOTING CHART CAUSE CORRECTION PROBLEM Loss of power continued) Excessive vibration Engine continues to run when operator leaves seat with attachment ;lutch engaged Poorcut-uneven Mower blades will not rotate 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter, 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty f[...]

  • Page 32

    TROUBLESHOOTING PROBLEM Poorg_ss discha_e Headlight(s) not working if so equipped) 3attery will not :harge _OSS of drive CHART CAUSE 1. Engine speed too slow, 2. Travel speed too fast. 3, Wet grass, 4. Mower deck not level. 5. Low/uneven tire air pressure, 6. Worn, bent or loose blade, 7, Buildup of grass, leaves and trash under mower, 8, Mower dri[...]

  • Page 33

    TRACTOR-- MODEL N UMBER 917.272240 SCHEMATIC AMMETER (OP_ON_L) O_3 FUSE CLUTO-I I BRAKE J .... i (PEDAL UP) , C G , I i(_ I STARTER SEATSWITCH (i_T OCCUP=EO) IGNITION SWITCH OPERATOR PRESENCE _ _ RELAy#? SPARK ; IGNITION _ PLUG i UNIT GAP _ i _1_ PLUGS ON CYL ENGINES ! FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) • ,_._ ;_%,%_ _o ,%_o) UGHTS F PTO SWf[...]

  • Page 34

    TRACTOR -- MODEL N UMBER 917.272240 ELECTRICAL jl 12 8- 11 i 34[...]

  • Page 35

    TRACTOR-- MODEL NUMBER 917.272240 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bott, Hex 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt, Btr Front 1/4-20 x 7_1/2 11 150109 Holddown Battery Front Mount 12 145769 Nut, Push Nylon Bakery Front 1/4 16 153664 Switch Interlock Push-In 21 175449 Harness, Light 24 886GR Cable, Batt[...]

  • Page 36

    TRACTOR- - MODEL N UMBER 917.272240 CHASSIS AND ENCLOSURES 36[...]

  • Page 37

    TRACTOR -- MODEL NUMBER 9t7.272240 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 3 17060612 Screw, 3/8-16 x 314 9 172542)(418 Dash 10 STD533710 Bolt, Carriage 3/8-16 x 1 11 174996 Panel, Dash, LH 13 175256)(010 Panel, Dash, RH 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 172540)(615 Hood Assembly 18 126938X BumperHood 20[...]

  • Page 38

    TRACTOR- - MODEL NUM BER 917.272240 GROUND DRIVE 51 ./ 38[...]

  • Page 39

    TRACTOR -- MODEL NUMBER 917.272240 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 ...... Transaxle (See Breakdown) 76 120(_001 B-PJng Hydro gear Model 323-0510 77 123583X Key, Square 9 174367 Clutch Elec 76 121748X Washer 25/32 x 1-5/3 x 16 Ga, 15 74490544 BoltHexFIghd5116-18Gr, 5 89 174901X416 Console, Shtlt 16 73800500 N[...]

  • Page 40

    TRACTOR- - MODEL NUMBER 917.272240 STEERING ASSEMBLY 43_ 29 Zg 4O 6T ST /S j$ 40[...]

  • Page 41

    TRACTOR-- MODEL NUMBER 917.272240 STEERINGASSEMBLY KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 8 10 11 12 13 15 17 29 32 33 34 35 36 37 38 4O 41 42 43 46 65 67 68 71 72 87 88 91 175139X418 Steering Wheel 172393 Axle Assembly 169840 Spindle Assembly, L.H. 169839 Sptnd[e Assembly, R.H. 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25132 x 1-5/6 x[...]

  • Page 42

    TRACTOR - - MODEL NUMBER 917.272240 ENGINE 14 32 29/ 39 _._ OPTIONAL EQUIPMENT Spark Arrester 42[...]

  • Page 43

    TRACTOR - - MODEL NUMBER 917.272240 ENGINE KEY PART NO. NO, DESCRIPTION 1 175439 Control, Throttle 3 Engine, (See Breakdown) Kohler Model Number CV20S-65570 4 149723 Muffler 5 146699 Pipe Exhaust Lh 6 146700 Pipe Exhaust Rh 8 171877 Bolt 5116-18 Unc x 3/4 10 146629 Shield Heat 13 24-041-02 Gasket Kohler CV18-CV26 (See Engine Breakdown) 14 148456 Tu[...]

  • Page 44

    TRACTOR -- MODEL NUMBER 917.272240 SEAT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 175134 Seat 2 140551 Bracket, Pivot, Seat 3 71110616 Bolt 4 19131610 Washer 13/32 x lx 10 Gauge 5 145006 Clip, Push-in Hinged 6 STD541437 Nut 7 124181X Spring, Seat 8 17000616 Screw 318-16 x 1-1/2 9 19131614 Washer 13/32 x 1 x 14 Gauge 10 174894 Pan, Seat 11 177957 Knob[...]

  • Page 45

    TRACTOR- - MODEL NUMBER 917.272240 DECALS 13 18 15 18 10 12 KEY PART NO. NO. 1 177888 2 174969 3 177909 4 177910 5 177917 6 133644 7 177967 8 177916 16 156439 12 146046 13 177890 14 175291 15 177254 16 138047 14 DESCRIPTION Decal, Hood/Seat Reflector LH. Decal, Hood, R.H. Decal, Hood, LH. Decal, Engine HP LH Decal, Customer Maintenance Decal, Low[...]

  • Page 46

    TRACTOR -- MODEL NUMBER 917.272240 LIFTASSEMBLY 54 46[...]

  • Page 47

    TRACTOR-- MODEL NUMBER 917.272240 LIFTASSEMBLY KEY PART NO. NO. DESCRIPTION 1 176263 PlungerAssembly 2 159476 Shaft Assembly, Uft 3 138284 Pin, Groove 4 12000002 E-Ring 5 19211621 Washer 21/32 x 1 x 21 Gauge 6 120183X Bearing, Nylon 7 175830 Grip, Handle, Fluted 11 175370 Link, LJft, L.H. 12 175371 Link, Lift, R.H. 13 4939M Retainer Spdng 15 175562[...]

  • Page 48

    TRACTOR- - MODEL N UMBER 917.272240 MOWER DECK 46 112 47 1t6 18 26[...]

  • Page 49

    TRACTOR -- MODEL NUMBER 917.272240 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 174348 DeckWeldment Mower 48 52 175820 Pulley _dler Flat 3 138017 Bracket Asm., Sway Bar 56 155986 Bar Pnt Adj, 5 4939M Retainer Spdng 57 156941 Pin Head Rivet 6 130832 Arm, Suspension, Rear (Sway Bar) 91 175384 Bracket Asm Noseroller LH 8 1743[...]

  • Page 50

    8 x.19 124 _129 88 123 128 ,.< 0 m -4 ,,;o e o:e oo mo r- m zr- cZ m_ m _m 0,,,_ "4 0 6-Selllant (Join! d' etlnchefle) 57-20W50 OU - 7SJ OZ (OZ de 78J20 d' Huile) 127 - Seal and O_mg Kit (Phoquo 0 So.he Jeu)[...]

  • Page 51

    TRACTOR-- MODEL NUMBER 917.272240 HYDRO GEARTRANSAXLE - - MODEL NUMBER 323-0510 KEY PART KEY PART NO, NO, DESCRIPTION NO. NO. DESCRIPTION 1 170351 Main Housiug, Assembly 67 170413 Sq, Hd. Bolt 5!16-24-Ribbed 2 170352 Side Housing, Assembly 68 178782 Arm, Brake 3 170353 Center Section, Assembly 69 170415 Slotted Hex Hut 9/16-24 4 170354 Swashplate,T[...]

  • Page 52

    TRACTOR - - MODEL NUMBER 917.272240 KOHLER ENGINE-MODEL NUMBER CV20 TYPE NUMBER 65570 CYLINDER HEAD, VALVE AND BREATHER I _--13 14 _& t-ft I7- 3 24 I--_ 22 -- T I o--21 25 _ 27 52[...]

  • Page 53

    TRACTOR - - MODEL NUMBER 917.272240 KOHLER ENGINE-MODELNUMBER CV2O TYPE NUMBER 65570 H EADNALVE/BREATHER CRANKCASE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIP_ON 1 24-033-03-S Kit, breather cover w/gasket 1 24-032-01-S Seal, oil front (includes 2,3) 2 Crankcase 2 24-041-23-S Gasket, breather (USE: Miniblcck 24 782 05) 3 24-096-59-S Cover,[...]

  • Page 54

    TRACTOR-- MODEL NUM BER 917.272240 KOHLER ENGINE-MODEL NUMBER CV20 TYPE NUMBER 65570 IGNITtONIELECTRICAL AIR INTAKE J BLOWER HOUSING AND BAFFLES I 14 j 13_ O---S _fll 10 8 /.1 _1 11 g 13 54[...]

  • Page 55

    TRACTOR- - MODEL NUMBER 917.272240 KOHLER ENGINE-MODELNUMBER CV20 TYPE NUMBER 65570 IGNITIONICHARGING BLOWER HOUSING & BAFFLES KEY PART KEY PART NO. NO, DESCRIPTION NO, NO, DESCRIPTION 1 54-755-15-S Kit, grass screen 1 24-027-20-S Housing, blower (Includes 2-4,and 24 113 18) Incl. 2-4) 2 M-403925-S Screw, hex. cap M4x0 7x26 2 24-100-01-S Nut pl[...]

  • Page 56

    TRACTOR-- MODEL NUMBER 917.272240 KOHLER ENGINE-MODELNUMBER CV20 TYPE NUMBER 65570 STARTING SYSTEM I 2 6 T-Q 0 ! S-- Q oo ENGINE CONTROLS S I Qi 4 ! 3 124 t6_ ills 01L PAN / LUBRICATION I Q--2 56[...]

  • Page 57

    TRACTOR- - MODEL NUMBER 917.272240 KOHLER ENGINE-MODELNUMBER CV20 TYPE NUMBER 65570 STARTING SYSTEM OIL PAN/LUBRICATION KEY PART KEY PART NO, NO. DESCRIPTION NO. NO. DESCRIPTION 1 M-83go70-S Screw, hex. flange 1 M-645025-S Screw, hex. flange MSx1.25X70 M6x1.0x25 (2) 2 24-096-05-S Cover, pinion 2 M-631005-S Washer, plain 6 mm (2) 3 M-839080-S Screw,[...]

  • Page 58

    TRACTOR - - MODEL NUMBER 917.272240 KOHLER ENGINE-MODELNUMBER CV20 TYPE NUMBER 65570 CRANKSHAFT J 2--_ --1 EXHAUSTJ 1 _j2 FUEL SYSTEM I / F t4 58[...]

  • Page 59

    TRACTOR-- MODEL NUMBER 917.272240 KOHLER ENGINE-MODEL NUMBER CV20 TYPE NUMBER 65570 CRANKSHAFT FUEL SYSTEM KEY PART KEY PART NO. NO. DESCRIPTION NO, NO, 1 24-014-42-S Crankshaft (Includes 2) 1 24-853-25-S 2 52-139-69-S Plug, cup 2 24-041-15-S 3 24-053-25 EXHAUST KEY PART NO. NO. DESCRIPTION 1 24-041-02-S Gasket, exhaust (2) 2 25-072-04-S Stud, M8x1[...]

  • Page 60

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  • Page 63

    SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING _ _ _.CUT"I GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL _/_ erate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extrame[...]

  • Page 64

    For repair of major brand appliancesin your own home... no matter who made it, no matter whosold it! For repair of carry-in products like vacuums, lawnequipment, and electronics, call for the nearest Sears Parts and Repair Center. 1-800-488-1222 Any'a_e, day or _ght (U.S.A. ody) I_aNw.sear_,o0rn For the replacement parts, accessories andowner&[...]