Craftsman 917.27076 manual

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Table of contents for the manual

  • Page 1

    Owner's Manual £RAFTSMAN ° 185 HP ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR Model No 917.270760 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment For answers to your questions about this product, Call: 1-800-659-5917 Sea[...]

  • Page 2

    Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 5 Assembly .............................................. 7 Operation ............................................ 11 Maintenance Schedule .................... 178 Maintenance ........[...]

  • Page 3

    IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are f[...]

  • Page 4

    • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE • [...]

  • Page 5

    ,_LLook for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEAWARE71! YOUR _FETY IS INVOLVED. CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire _re it cannot contact spark plug. AUTION: Do not coast down a hil[...]

  • Page 6

    0 Steering Wheel Steering Wheel Adapter Steering Sleeve t teering Extension Shaft Wheel Insert _ 1) Lock washer 3/8 (1) Hex Bolt 5/16-18 x 1-1/4 (1) Large Flat Washer (1) Hex Bolt 3/8-16 x 1 (1) Locknut 5/16-18 Seat (1) Shoulder Bolt 5/16-18 (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge Keys (2) Keys Video Cassette "-'t Slope Sheet 6[...]

  • Page 7

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set wi[...]

  • Page 8

    HOW TO SET UP YOUR TRACTOR CHECK BATTERY • Lift seat pan to raised position and open battery box door. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTENANCE section of this manual for charging in[...]

  • Page 9

    • Slowly move the motion control lever forward and slowly drive tractor off skid. • Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. • Turn ignition key to "OFF" position. Continue with the instructions that follow. CHECK TIRE PRESSURE The tires on your tractor were overin- flated at[...]

  • Page 10

    CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: J All assembly instructions have been completed. ,/" No remaining loose parts in carton. • / Battery is properly prepared and charged. (Minimum 1 h[...]

  • Page 11

    These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT L FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED H L ATTACHMENT REVERSE CLUTCH ENGAGED NEUTRAL HIG[...]

  • Page 12

    KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Ignition Clutch Lever Switch Light Switch Ammeter " -'--. . Lever Choke [...]

  • Page 13

    The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PAR[...]

  • Page 14

    These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting p[...]

  • Page 15

    • Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tr[...]

  • Page 16

    • Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the c[...]

  • Page 17

    • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. • Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse[...]

  • Page 18

    MAINTENANCE SCHEDULE _ AS YOU COMPLETE _ .O_>/'_.o, _1, REGULAR SERVICE s E R v, c E DATES e::;o.+::lon Check Operator presence end T Intedock Systems R Check for Loose Fasteners V' _T V' A Sharpen/Replace Mower Blades _4 T Lubdcstion Chart O Check Battery Level R Clean Battery and Terminals I_ Check Transaxle Cooling V' Adju[...]

  • Page 19

    TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (Se[...]

  • Page 20

    Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat[...]

  • Page 21

    CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every t00 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces[...]

  • Page 22

    CLEANING i Clean engine, battery, seat, finish, etc. of all foreign matter. Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep wate[...]

  • Page 23

    TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See =PROD- UCT SPECIFICATIONS" section of this manual). If tiros are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midp[...]

  • Page 24

    TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - • Remove mower from tractor (See =TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT I[...]

  • Page 25

    TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. • Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. • Start engine and move motion control lever until tractor does not move forward or backward. • Hold motion control le[...]

  • Page 26

    TO START ENGINE WITH A WEAK BA'n'ERY A CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this m[...]

  • Page 27

    INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse, The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY ?[...]

  • Page 28

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _lb CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for w[...]

  • Page 29

    TROUBLESHOOTING CHART PROBLEM Will not start Hard to start Enginewill not turn over Engine clicks but will not start Loss of power CAUSE • Out of fuel. • Engine not "CHOKED" properly. • Engine flooded, • Bad spark plug. • Dirty air filter. • Dirty fuel filter. • Water in fuel, • Loose or damaged wiring. • Carburetor out [...]

  • Page 30

    TROUBLESHOOTING CHART )ROBLEM Loss of power (Continued) Excessive vibration Englnecontinues to run when operator leaves seat with attachment clutch engaged CAUSE Poor cut - uneven Mower blades will not rotate • Build-up of grass, leaves and trash under mower. • Dirty air filter. • Low oil level/dirty oil. • Faulty spark plug. • Dirty fuel[...]

  • Page 31

    TROUBLESHOOTING CHART PROBLEM Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge Loss of drive Engine "backfires" when turning engine "OFF" CAUSE • Engine speed too slow. •Travelspeedtoofast. • Wetgmss. • Mower deck not level. • Low/uneven tire air pressure. • Worn, bent or loose b[...]

  • Page 32

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  • Page 33

    SCHEMATIC TRACTOR -- MODEL NUMBER 917.270760 RE° Illll BATTERY FUSE '0 ' ,(>€--- I I I I CLUTCH I BRAKE (PEDAL UP) _)AMMETER --_,G IGNITION SWITCH RE° ...... I SOLENOID REo STARTER BLACK (OPTIONAL) I I FUEL = BLUE I L---- FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) A • _1_ SPARK _I IGNITION _ PLUG UNIT GAP (2 PLUGS ON TWIN CYL ENGINE[...]

  • Page 34

    ELECTRICAL TRACTOR-- MODEL NUMBER _ )17.270760 i / I 42 41 / i / I I I 27 I 26 28 29 I I I I / / / // // 34[...]

  • Page 35

    ELECTRICAL TRACTOR -- MODEL NUMBER 917.270760 KEY PART NO. NO. DESCRIPTION 1 163465 2 74760412 8 156417 16 153664 21 166182 22 4152J 24 4799J 25 146147 26 166180 27 73510400 28 4207J 29 121305X 30 163968 33 140403 40 170217 41 71110408 42 131563 43 145673 45 122822X 52 141940 Battery Bolt, Hex Head 1/4-20 unc x 3/4 Case, Battery Mech Hinge Switch, [...]

  • Page 36

    TRACTOR -- MODE L NUMBER 917.270760 CHASSIS AND ENCLOSURES 28 58 12 @/5 54 55 3 74 208 36[...]

  • Page 37

    TRACTOR -- MODEL NUMBER 917.270760 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 169830 2 169061 3 17060612 5 155272 9 168337X013 10 STD533710 11 155927 12 145660 13 172107X010 17 144983X558 18 126938X 25 19131312 26 STD541437 28 156725X558 29 155217X599 30 164918X558 31 139978 37 17490508 38 169834 51 73800400 52 19091416 53 145201 54 1614[...]

  • Page 38

    TRACTOR -- MODEL NUMBER 917.270760 GROUND DRIVE 32 62 3O 35 36 ., 151 42 27_ • 51 49 i'39 47 :38[...]

  • Page 39

    TRACTOR -- MODEL NUMBER 917.270760 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 ...... Transaxle (See Breakdown) 65 Hydro Gr 314-0510 66 154778 8 165866 Rod Shift Fender Adjust 70 134683 10 STD561210 Pin Cotter 1/8 x 1 CAD 71 169183 14 10040400 Washer Lock Hvy Helical 72 19132012 15 74490544 Bolt Rex FIgHd 5/16-18 x Gr. [...]

  • Page 40

    TRACTOR -- MODEL NUMBER 917.270760 STEERING ASSEMBLY -'-'------ Is3 • _ L .J .s . 37-----t i I S2 44 47 4O[...]

  • Page 41

    TRACTOR-- MODEL NUMBER 917.270760 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 169840 4 169839 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R 10 169832 11 STD551137 13 136618 15 145212 17 156546 18 57079 19 160395 22 165857 23 165851 25 154406 26 126847X 27 136874 26 19131416 29 17060612 30 STD561210 32 130465 36 155099 37 15[...]

  • Page 42

    ENGINE TRACTOR -- MODE L NUMBER 917.270760 26 14 81 i '33 31 / 33 40 29 OPTIONAL EQUIPMENT I Spark Arrester 13 17 I0 42[...]

  • Page 43

    ENGINE TRACTOR -- MODEL NUMBER 917.270760 KEY PART NO. NO. DESCRIPTION 1 2 3 169387 17720410 4 149723 5 160589 6 159955 8 150176 10 162797 13 165391 14 13280336 15 13200300 16 STD551237 17 17490624 23 169837 25 145996 26 73920600 29 137180 31 109202X 32 158990 33 123487X 37 137040 Control, Throttle Screw Hex Thd Cut 1/4-20 x 5/8 Engine (See Breakdo[...]

  • Page 44

    TRACTOR - - MODEL NUMBER 917.270760 SEAT ASSEMBLY I I I I i 116 8 I I 11 12 5 = I I I ; n i i 22 f 21 KEY PART NO. NO. 1 140123 2 140551 3 71110616 4 19131610 5 145006 6 STD541437 7 124181X 8 17000616 9 19131614 10 155925 11 166369 12 121246X DESCRIPTION Seat Bracket, Pivot, Seat Bolt Washer 13/32 x I x 10 Gauge Clip, Push-ln Hinged Nut Spring,Sea[...]

  • Page 45

    DECALS TRACTOR - - MODEL NU MBER 917.270760 21 10 13 2O 12 14 KEY PART NO. NO. 1 156811 2 138O47 3 171696 4 171697 5 174322 6 133644 8 166887 9 163204 10 156439 12 146046 13 167329 KEY PART DESCRIPTION NO. NO. Decal, Oper. Instr. 14 160396 Decal Battery 20 149516 Decal, Hood, R.H. 21 163205 Decal, Hood, LH. 23 167049 DecalHoodReplacement - - 138311[...]

  • Page 46

    TRACTOR - - MODEL NUMBER 917.270760 LIFT ASSEMBLY 7 13 4 6 2 3 6 19 13 32 13_ 32 13 19 2O 2O 15[...]

  • Page 47

    TRACTOR- - MODEL NUMBER 917.270760 LIFTASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159460 Lift Lever Inner Wire Assembly 2 159471 Shaft Assembly, Lift 3 105767X Pin, Groove 4 12000002 E-Ring 5 19211621 Washer 21/32 x 1 x 21 Gauge 6 120183X Bearing, Nylon 7 125631X Grip, Handle, Fluted 8 122365X Button, Plunger, Red 11 139865 Link, Lift, L.H. 12 139866 [...]

  • Page 48

    MOWER DECK TRACTOR - - MODEL NUMBER 917.270760 ._47 142 11 I 6 19 f 21 2 16 1 29 21 22 28 27 48[...]

  • Page 49

    MOWER DECK TRACTOR - - MODEL NUMBER 917.270760 KEY PART NO. NO. 1 165892 2 STD533107 3 138017 4 165460 5 STD624008 6 130832 8 850857 9 STD551137 10 140296 11 134149 12 129895 13 137645 14 128774 15 110485X 16 140329 18 72140505 19 132827 20 159770 21 STD541431 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968X428 28 19111016 29 131491 [...]

  • Page 50

    81 79 73 17 16 32 12 93 _69 66 59 6O 58 19 120-, 11 109 88 9OO o -rl x r- --! m 0 1 | o=_ oO m r- I11 z I-- c Z I'_ ID 0 _ "4 O'I 0[...]

  • Page 51

    TRACTOR - - MODEL NUMBER 917.270760 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 170351 Main Housing, Assembly 59 170408 2 170352 Side Housing, Assembly 60 142883 3 170353 Center Section, Assembly 61 142881 4 170354 Swashplate, Trunion Machined 62 142887 5 169898 Block - Assembly 63 1704[...]

  • Page 52

    TRACTOR -- MODEL NUMBER 917.270760 BRIGGS & STRATTON ENGINE-MODEL NO. 407777 TYPE NO. 0121-E3 929 _' 10 11_ , ,55_ fg_ 267 _, 216 188 222 _ REQUIRES SPECIALTOOLS 265 TO INSTALL SEE REPAIR INSTRUCTION MANUAL. 267 220 750 4 I 1058 OWNER'S MANUAL I I 1036 EMISSIONS LABEL I 3© J1 I 1019 LABEL KIT I 1017 691 967 305_ 447A 8 163 1033 VALVE[...]

  • Page 53

    TRACTOR -- MODEL NUMBER 917.270760 BRIGGS & STRATTON ENGINE-MODEL NO. 407777 TYPE NO. 0121-E3 3s_ 1029 211 ,1A_ 1370 276 1123 _ 1124 _ 633@ 53[...]

  • Page 54

    TRACTOR -- MODE L NUMBER 917.270760 BRIGGS & STRATTON ENGINE-MODEL NO. 407777 TYPE NO. 0121-E3 74 IP 1005 332_ 474_-_,mL 877 ] 363_ 1:_ 1 1 851 -k 358 GASKET SET 3_ 2o_ 7_ 51_ 163_ 276 0 2_ 691 _ 822_ 1 943(:: D 0 842_:' 524_ 10 635_ 48 V 801 697_ 54[...]

  • Page 55

    TRACTOR - - MODEL NUMBER 917.270760 BRIGGS & STRATTON ENGINE-MODEL NO. 407777 TYPE NO. 0121-E3 KEY PART NO. NO. 1 690231 2 499585 3 391086 4 690069 5 499587 5A 499595 7 690962 8 499601 9 690937 10 690960 11 690942 12 690945 13 690360 15 690946 16 691046 20 690947 22 690306 23 691053 24 222698 25 499588 499589 499590 499591 26 499604 499605 4996[...]

  • Page 56

    TRACTOR -- MODEL NUMBER 917.270760 BRIGGS & STRATTON ENGINE-MODEL NO. 407777 TYPE NO. 0121-E3 KEY PART NO. NO. 383 690966 385 690960 387 808656 404 690442 418 690999 445 499486 447 691003 447A 690960 462 691261 467 691008 474 691064 501 691185 505 691029 510 497606 513 692024 523 691036 524 691032 525 691037 526 690960 544 552 690552 552A690553[...]

  • Page 57

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  • Page 59

    SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL I _b perate your Tractor up and down the face of slopes (not J greater than 15°), never across the face. Make turns gradu- I ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.[...]

  • Page 60

    For repair of major brand appliances in your own home... no matter who made it, no matter who sold ifl SEARS © Seam, Roebuck and Co. ® Registered Trademark / tM Trademark of Seam, Roebuckand Co. ® Mama Registrada / T" Maroe de Fdbfica de Seam, Roebuck and Co. 174319 Rev. 1 2.15.00 RD/MH Printedin U.S.A.[...]