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Craftsman 917.25736 manual

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Table of contents for the manual

  • Page 1

    OWNER'S MANUAL MODEL NO. 917.257360 Caution: Read and follow all Safety Rules and Instructions Before Operating This Equipment ® 12.0 HP HC ELECTRIC START 38" MOWER AUTOMATIC (HYDROSTATIC) LAWN TRACTOR ° Assembly ° Operation o Maintenance o Service and Adjustment o Repair Parts Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.[...]

  • Page 2

    SAFETY RULES CAUTION: ALWAYS DISCONNECT SPARK PLUG WIREAND PLACE WIRE WHERE IT CANNOT CONTACT S PARK & PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING REPAtRS, UMPORTANT SAFETY STAN DARDS REQUIRE O PERATOR PRESENCE CONTRO LS TO MINIMIZE THE RISK OF INJ URY. YOUR UNIT IS EQUIPPED WITH SUCH CONTROLS, DO NOT [...]

  • Page 3

    CONGRATULATIONS on your purchase of a Sears Tractor, it has been designed, engineered and manu- factured to give you the best possible dependability and performance, Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Department. We have competent, well-trained techni- cians and the proper tools to [...]

  • Page 4

    TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ....................................... 3 CUSTOMER RESPONSIBILITIES ................................. 3 WARRANTY ................................................................... 3 TABLE OF CONTENTS ................................[...]

  • Page 5

    ACCEGGORmES AND ATTACHMENTS These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets, catalog and service centers Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILI[...]

  • Page 6

    CONTENTS OF HARDWARE PACK , ,u Parts Bag contents shown full size © "_ (2) Sheet Metal Screws #10-16 x 1/2 (1) Locknut 1/2 - 20 (1) 2-3/8" Dia, Washer (1) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x 1 (1) Lockwasher 1/2 (1) Washer 17/32 x 1-3/16 x 12 Ga, (2) Hex Bolts 1/4 - 20 x 3/4 ® (2) Hex Nuts 1/4- 20 (2) Washers 9/32 x 5/8 x 16 Ga.[...]

  • Page 7

    ASSEMBLY INSERT TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed, (1) 5/15" wrench (2) 7/16" wrenches (1) 1/2" wrench (t) 9/16" wrench (1) 3/4" wrench Tire pressure gauge Screwdriver Utility knife 2-1/4" When right and left hand is mentioned in this manual, it m[...]

  • Page 8

    ,,_ ,t ASSEMBLY ,J ,,,,u HOW TO SET UP YOUR TRACTOR PREPARE BATTERY (See Fig. 2) CAUTION: Wear eye and face shield. Wash hands or clothing immediately if accidentally In contactwith battery acid. Do not smoke. Fumes from charged battery acid are explosive. Read the instructions Included with the batteryvent caps. Always wear gloves, clothing and go[...]

  • Page 9

    ASSEMBLY INSTALL BATTERY (See Figs. 4 & 5) CAUTION: Do not short battery termi- nals. Before installing battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from acciden- tal grounding. Lift seat to raised position. Lower battery into fender well with battery terminals towa[...]

  • Page 10

    , ,ill OPERATUO i, i,,,i i ,i KNOW YOUR TRACTOR READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference. ATTACHMENT' CLUTCH LEVER LIFT LEVER PLUNGER ATTACHMENT LIF[...]

  • Page 11

    OPEBATmON The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend Wide Vision Safety Mask for over the spectacles or standard safety glasses, available at Sears [...]

  • Page 12

    OPERATION ntt ,,u, ,,,i TO OPERATE MOWER (See Fig. 8) IMPORTANT: THE MOTIONCONTROLLEVER DOES Your unit is equipped with an operator presence sensing NOT RETURN TO "NEUTRAL" POSI- TION WHEN THE CLUTCH/BRAKE switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will PEDAL IS DEPRESSED[...]

  • Page 13

    OPERATION TO START ENGINE (See Fig. 7) When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. Depress the clutch/brake pedal and set the parking brake Place motion control lever in "NEUTRAL" position. Move attachment clutch to "DISENGAGED&qu[...]

  • Page 14

    MAINTENANCE u ,,,, _ ,u ......... MAINTENANCE SCHEDULE o S,6_ o_ _o_ _o #_ # _o 0 AT REGULAR SERVICE ES J Check Brake Operation Check Tire Pressure T R Check for Loose Fasteners A Sharpen/Replace Mower Blades C Lubricate Pivot Points T Check Battery Level/Recharge Clean and Terminals Battery Check Pump Assembly Fluid Level Check Transmission Coolin[...]

  • Page 15

    MAINTENANCE TRACTOR Always observe safety rules when performing any mainte- nance TIRES Maintain proper aJr pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual) Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber, Avoid stumps, stones, deep ruts, sharp objects and other hazards [...]

  • Page 16

    MAINTENANCE i ,,,, ,,,,,, i TRANSAXLE PUMP FLUID LEVEL (See Figs. ENGINE 13 & 14) Check fluid level after every 25 hours of use Rear drawbar must be removed to check fluid revel Remove the four (4) fasteners to remove the drewbar Clean reservoir thoroughly before removing cap Check for proper fluid level in reservoir (should be above the "[...]

  • Page 17

    MAINTENANCE AIR FILTER (See Fig. 16) Your engine will not run properly and may be damaged by using a dirty air filter. Replace paper cartridge once a year or after every 100 hours of operation, more often if tractor is used in very dusty, dirty conditions. Remove knob and cover, Remove cartridge nut and replace cartridge. Reassemble and tighten kno[...]

  • Page 18

    AINTENANC£ SPARK PLUGS (See Fig. 17) Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PROD- UCT SPECIFICATIONS" on page 3 of this manual. __ FUEL FILTER IN,,LINE FUEL FILTER (See Fig. 18) Fuel filter should be replaced once each[...]

  • Page 19

    ;ERVICE AND ADJUSTMENTS TO INSTALL MOWER (See Fig. 19) Raise attachment lift lever to its highest position. Slide mower under tractor with discharge guard to right side of tractor. Install parallel link to front axle and mower with hinge pins Secure hinge pins with retainer springs, Install clutch rod in clutch lever and secure with retainer spring[...]

  • Page 20

    SERVICE AND ADJUSTMENTS TO ADJUST MOWER BLADE DRIVE BELT (See Fig. 24) Your tractor has been manufactured with the ability to readjust the mower blade drive belt to provide you with longer belt life. With the engine off and the lift lever in the highest position, move clutch lever up slowly until resistance is felt. If distance from bottom of slot [...]

  • Page 21

    SERVaCE AND ADJUSTMENTS TO ADJUST BRAKE (See Fig. 26) Your unit is equipped with an adjustable brake system which is mounted on the right side of the transaxle If unit requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. Depress clutch/brake pedal and engage parking brake, Measure distance be[...]

  • Page 22

    SERVICE AND ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGNMENT TO ADJUST MOTION CONTROL LEVER (See Fig. 29) "NEUTRAL" position of the motion control lever has been preset at the factory and adjustment should not be neces- sary If your unit tends to "creep" when the motion control lever is in "NEUTRAL" position, adjust the [...]

  • Page 23

    ;ERV CE AN ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY (See Figs. 31 & 32) & CAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks, flame and smoking materials away from bat- teries, Always wear eye protection when around batteries, If your battery is too weak to start the engine, it should be recharged If "jumper ca[...]

  • Page 24

    SERVNCE AND ADJUSTMENTS TO REMOVE HOOD AND GRILL ASSEMBLY (See Figs. 34 and 35) Raise hood Unsnap headlight wire connector Carefulty remove springs from hinge brackets Stand at side of tractor, Grasp hood, tilt forward and lift off hinge brackets, To reinstall, slide hood pivot rod into slot in hinge brackets, and carefully reinstall hood spring&am[...]

  • Page 25

    SERVICE AND ADJUSTMENTS GOVERNED IDLE - ENGINE TO ADJUST THROTTLE CONTROL CABLE (See Fig. 36) The throttle control has been preset at the factory and ad- ustment should not be necessary Check ad ustment as described below before oosen ng cab e fad ustment s necessary, proceed as follows: With engine not running, move throttle control lever from &qu[...]

  • Page 26

    STORAGE Immediately prepare your tractor for storage at the end of the season or if the unit will not be used for 30 days or more CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for w[...]

  • Page 27

    TROUBLESHOOTBNG POUNTS ,,,,, PROBLEM CAUSE CORRECTION Will not start Herd to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration 1 Out of fuel 2 Engine not "CHOKED" properly 3 Engine flooded 4 Bad spark plug 5 Dirty air filter 6 Dirty fuel filter 7 Waterin fuel 8 Loose or damaged wiring 9 Car[...]

  • Page 28

    i,,, iJ i,,,,,, i iii i ,111 TROUBLESHOOTING POINTS PROBLEM Engine continues to run when operator leaves seat with attachment clutch engaged , u Poor cut - uneven Mower blades will not rotate i ,,,i Poor grass discharge i n i,,,i Headlight(s) not working (If so equipped) , , ,,i Battery wilt not charge n,, i i i1,_1 i i,,11[ Tractor "creeps&qu[...]

  • Page 29

    REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.257360 SCHEMATIC I /-7 111 ° RED OIIIo °LACK BATTERY B_CK I RED WHITE L( IGNITION SWITCH ATT'MENT CLUTCH (CLUTCH OF_ BLACK I I S EAT SWITCH (NOT OCCUPIED) "_t IGNITION _]_© SPARK I UNIT PLUG @ ............. @ IGNITION SWITCH POSITION OFF ON START CIRCUIT M+G B+L B+S -[...]

  • Page 30

    REPAUR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917,257360 ELECTRICAL 17 3 2 3 2 20 i I I l 30 24 i ...... 33 34 32 18 I C 21 / I / t / / / I !l I I ii I I I I I t 1 3O[...]

  • Page 31

    REPABR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.257360 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2O 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 109310X Key, Molded 127441X Harness, Socket, Light 7662J Bulb, Light 4406 Switch, Ignition 123620X Cover, Switch, Key 124211X Nut, Igni[...]

  • Page 32

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  • Page 33

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  • Page 34

    REPAIR PARTS 12 HP 38" RiDiNG LAWN TRACTOR - - MODEL NUMBER 917.257360 DRIVE 3 H 14 G_ 16 B A G 17 C 17 k 42 I I I I 13 46 / / 50 51 74 '7 32 J 41 t OPTIONAL EQUIPMENT Spark Arrester 1<it 49 47 64 71 71 45 52 20 21 6 72 44 75 23 22 43 8O 24 34[...]

  • Page 35

    REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.257380 DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 127222X 124136X 4 2949R 5 123528X 6 121749X 7 122983X 8 126577X 9 126589X 10 73040400 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 126655X 4921H 126912X 126576X 2751R 121187X 126649X 123583X 1[...]

  • Page 36

    REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR STEERING AND FRONT AXLE -- MODEL NUMBER 917.257360 14 15 17 16 / 1" D D D 51 62 36 I 30 28 55 57 59 3O 60 64 61 36[...]

  • Page 37

    REPABR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.257360 STEERING AND FRONT AXLE KEY PART KEY PART HO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 126604X010 Dash 36 124033X 2 74180512 Screw, Truss Head 5/16-18 x3/4 39 74761060 3 STD541431 *Nut, Keps 5/16-18 40 105669X 4 109816X Nyliner, Snap In 41 110438X 5 124434X Control, Throttle/C[...]

  • Page 38

    REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.257360 LIFT ADJUSTMENT f,.,, 16 C 2 2O 54 _ 3o 34 37 19 20 26 9 A 13 / 13 ,_15 10 /.11 45 5 E B BB 18 27 35 31 29 28 24 4O 43 42 45 49 52 E C 62 38[...]

  • Page 39

    REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.257360 LIFT ADJUSTMENT KEY PART KEY PART NO, NO. DESCRIPTION NO. NO. DESCRIPTION 1 124429X Handle, Clutch, Mower 31 2 106932X Knob 32 3 106451X Bolt, Shoulder 33 5 106452X Bracket, Switch, Interlock 34 6 19171516 Washer 17/32 x15/16 x16 Gauge 35 7 STD601005 *Screw, Hex, Tapping #1[...]

  • Page 40

    REPAnR PARTS 12 HP 38" RIDING LAWN TRACTOR 38" MOWER 44 Kj _46 44 47 1_54 67 H B L 33 29 2_ 27 34 33 34 - - MODEL NUMBER 9!7.257360 44 A 44 21 15 45 E 53 C 33 A 2O 17 C 5O 7 C C D D 41 _ G G 41 '_ 10 4O[...]

  • Page 41

    : EPARR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.257360 8" MOWER EY PART KEY PART O. NO. DESCRIPTION NO. NO. DESCRIPTION 1 106085X V.Belt 2 121259X Housing 3 8417J Runner, R.H 4 STD541437 *Nut, Crownlock 3/8-16 5 19111216 Washer 11/32 x 3/4 x16 Gauge 6 STD533106 *Bolt, Carriage 5/16-18x5/8 7 105896X Bracket, Deflector 8 11[...]

  • Page 42

    REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.257360 TRANSAXLE AND PUMP ASSEMBLY 5 12 3 12 3 13 I 11 KEY PART NO. NO, DESCRIPTION 1 19092016 Washer 9/32 x 1-1/4 x 16 Gauge 2 STD551125 * Washer, Lock, Heavy Helical Spring 3 STD551131 *Washer, Lock 4 121188X Bracket, Pnt. Mounting, Differential 5 STD522507 *Bolt, Hex 1/4-20UNCx[...]

  • Page 43

    REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917,257360 SUNDSTRAND PUMP ASSEMBLY - MODEL NUMBER BDU-10S 42 (EY PART qO° NO. 1 122756X 2 122716X 3 122745X 4 122715X 5 122700X 6 122699X 8 122767X 11 122747X 12 122717X 13 122748X 14 122749X 15 127146X 17 122770X 18 122771X 19 127147X _0 122773X !1 122722X !2 122750X !5 127148X _0 [...]

  • Page 44

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  • Page 45

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  • Page 46

    REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.257360 BRIGGS & STRATTON ENGINE- MODEL NUMBER 281707, TYPE 0412-01 5 F" , I 'i 3 4 2 _ 70 47 1% 73 20 23 37 36 _35 _8 48 51 53 52 6 7 15 16 21 22 24 12 27 J I 43 ' 62 65 64_ 66_67 "_63 68 46[...]

  • Page 47

    =IEPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.257360 3RIGGS & STRATTON ENGINE- MODEL NUMBER 281707, TYPE 0412-0'1 _.EY PART KEY PART _O. NO. DESCRIPTION NO. NO. DESCRIPTION ! 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3O 31 32 33 34 93158 93163 399265 391086 490450 261463 21O94O 26196[...]

  • Page 48

    REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.257360 BRIGGS & STRATTON ENGINE- MODEL NUMBER 281707, TYPE 0412-01 3 6 2 10 I 55 1 39 44 36 24 _) 32 38 6061 5 "T41 63_ _58 65 _ 71 6 59 66 70 68 68 34 * Carburetor Overhaul Kit ] 17 18 '19 21 _72 I 67 48[...]

  • Page 49

    REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.257360 BRIGGS & STRATTON ENGINE - MODEL NUMBER 281707, TYPE 0412-0'1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION 1 490689 Housing, Blower 41 93499 2 93158 Screw, Blower Housing Mounting Sem 42 211712 3 93705 Screw, HexHd 43 261116 4 223752 Guard, Flywheel 44 [...]

  • Page 50

    REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.257360 BRIGGS & STRATTON ENGINE- MODEL NUMBER 281707, TYPE 0412-01 4 r L "1 7_ 6 22 I r 20 16 l I 1 C 14 23 LABEL KIT I L24 GASKETSET} I I I 15 KEY NO. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 394805 94003 395538 395537 390837 393825 394857 490421 398003 490476 280104 94[...]

  • Page 51

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  • Page 52

    OWNER'S MANUAL MODEL NO. 917.257360 HOW TO ORDER REPAIR PARTS 12,0 HP MC ELECTRIC START 38" MOWER AUTOMATIC (HYDROSTATIC) LAWN TRACTOR Each tractor has its own model number. Each engine has its own model number. The model number for your tractor will be found on the model plate located under the seat The model number for your engine will [...]