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Craftsman 580.76804 manual

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Table of contents for the manual

  • Page 1

    Operators Manual ICRAFTSMRN+I 6.5 Horsepower 2500 PSI 2.5 GPM HIGH PRESSURE WASHER CLEANING SYSTEM Model No. 580.768040 HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CT) CAUTION: Before using this product, read this manual and follow all its Safety Rules and Operating Instructions. Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman websit[...]

  • Page 2

    Warranty . _ .. ............................ 2 .Safe ty-Jp_t metier s-=. -: -; .................... 2-3 A_embl_ ............................... 4 Ooeration ............................. 5-9 Maintenance ......................... 10-13 Storage ................................ 14 TroubleShooting ......................... 15 Replacements parts ........[...]

  • Page 3

    • Operate engine only.at govemed speed. Running the engine at excess=ve speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed. • Do not wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts. • Before starting the cleaning system i[...]

  • Page 4

    CARTON CONTENTS The following parts are shipped loose with your cleaning system: • Main Unit -- Cleaning system with wheels, chemical tanks, guide handle. • High Pressure Hose (already connected to pump) • Parts Box (which includes items listed below) • Spray Gun • Wand Extension with Hi/Lo Adjustable Nozzle • Engine Oil • Three-pack [...]

  • Page 5

    KNOWYOUR HIGH CLEANING SYSTEM Read this owner's manual and safety rules before operating you1" cleaning system. Compare the illustrations with your cleaning system to familiarize yourself with the locations of various controls and adjustments. Spray Gun Detergent and Chemical Reservoir Tanks with Filter and Baffle Adjustable Nozzle High P[...]

  • Page 6

    HOW TO USE YOUR CLEANING SYSTEM Read these instructions and leam how to use your cleaning system before you attempt to start your cleaning system. If you have any problems operating your cleaning system, please call the pressure washer helpline at 1-800222-3136. How To Use the Adjustable Nozzle ,_ WARNING! Never adjust spray pattern when spraying. [...]

  • Page 7

    Connect garden hose to water inlet (see TO After you have applied detergent, scour the surface START CLEANING SYSTEM on page 8), check with the high pressure water stream and then rinse it that high pressure hose is connected to spray gun clean, as follows: and pump (see ASSEMBLY on page 4), and start Pull adjustable nozzle backward until it snaps [...]

  • Page 8

    BEFORE STARTING THE CLEANING WARNING! Do not oven'ill the fuel tank. SYSTEM Always leave room for expansion. To operate the engineyouwillneed to do the following: Add Engine Oil Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating [...]

  • Page 9

    Engage the safety latch on the spray gun. Attach adjustable nozzle extension onto spray gun. Move choke lever to "CHOKE" position. Note: If restarting a warm engine after e short shutdown, move choke lever to "RUN." • Move engine control to =ON." Note: The Pressure Command TM may be placed in any position dudng starting[...]

  • Page 10

    Maintenance Schedule Follow the houdy or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below. Maintenance Operation eefot_eseEaCh Hours or i 50 Hours or r Season I Every Season Check/Clean water inlet screen I X* Check high pressure hose X Checl<spray gun and X assembly f[...]

  • Page 11

    BEFORE EACH USE • Check water inlet Screen for damage. • Check high pressure hose for leaks. • Check chemical tanks and filters for damage. • Check gun and wand assembly for leaks. • Purge pump of air and contaminants. • Check engine oil level. CLEANING SYSTEM MAINTENANCE Check and Clean Inlet Screen Examine garden hose inlet screen. Cl[...]

  • Page 12

    Insert wire into nozzle and turn back and forth to clear obstruction. Remove additional debris by back flushing water supply through wand. Back flush between 30 to 60 seconds. Turn wand to stream spray and move nozzle from low to high pressure while flushing. • 2 O-rings, yellow, (pin B2264) for the ends of the high pressure hose. Note: The above[...]

  • Page 13

    ENGINE MAINTENANCE Maintenance, replacement or repair of the emission control devices and systems may be performed by any non-road engine repair establishment or individual. Checking Oil Level Oil level should be checked prior to each use or at least every 8 hoursof operation.Keep oil level maintained. Changing Oil Change engine oil after the first[...]

  • Page 14

    AFTER EACH USE Water should not remain in the unit for long periods of time. Sediments of minerals can deposit on pump parts and "freeze" pump action. Follow these procedures after every use: • Flush the chemical system by selecting the System Rinse tank and run the cleaning system with nozzle in low pressure mode. Flush for one minute [...]

  • Page 15

    CAUSE PROBLEM Pump has following problems: failureto produce pressure, or erratic pressure, chattering,lose of pressure, low water volume. Detergent fails to mix. CORRECTION Pull nozzle backward for high preseuremode. Clear inlet Provideadequate water flow at least 3 gem. Straighten inlet hose, patch leak. Replace / cleanwater inlet screen. Provide[...]

  • Page 16

    16[...]

  • Page 17

    Briggs & Stratton 6.5HP Model # 121412-0148-E1 529 654_ _lr REQUIRES SPECIAl-TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL I 1019 LABEL KIT I J 411 15 20 21 743 17[...]

  • Page 18

    Briggs & Stratton 6.SHP Model # 121412-0148-E1 967 161 535 190A 18[...]

  • Page 19

    Briggs & Stratton 6.5HP Model # 121412-0148-E1 456 55 1033 VALVE OVERHAUL KIT lO_V_ _ _ I 1033 LABEL KIT-EMISSIONS I 363 _ 23 10051 305_' 19[...]

  • Page 20

    Briggs & Stratton 6.5HP Model!# 121412-0148-E1 Item Kit _ _ ttem K__" 1 690045 Cylinder Assembly 59 2 399269 Bushing/Seal Kit 60 3 A 299819 Seal-Oil 65 5 693643 Head-Cylinder 65A 7 All 273489 Gasket-Cylinder Head 95 11 693647 Tube-Breather 97 12 • 692549 Gasket-Crankcase 98 13 95049 Screw (Cylinder Head) 98A 15 94916 Plug-Oil Drain 104 ?[...]

  • Page 21

    Briggs & Stratton 6.5HP Model # 121412-0148-E1 kern Kit Pa_# Description ILe.rn Kit Pa_# 276 04. Washer-Seal (Sold in Kit 663 692577 Only) 689 263073 281 693407 Panel-Control 736 95230 285 692595 Strap-Muffler 741 692565 300 693593 Muffler-Exhaust 742 692564 304 693621 Housing-Blower 743 692568 305 692608 Screw (Blower Housing) 798 692559 306 6[...]

  • Page 22

    Craftsman 2500 PSI Cleaning System 580.768040 Pump 23 24 25 26 27 28 29 30 31 "32 35 33 34 36 5O 16 15 17 6 2 5 S9 58 57 55 54 53 52 J34 option 51 61 89 9O o_ 91 93 _;---- 92 95 ......--_"-- 94 97"-""" _ _96 8O 83 84 i I "_"J 104 105 106 22[...]

  • Page 23

    Craftsman 2500 PSI Cleaning System 580.768040 Pump Item Pa_# Description Qtv lt._e.rn 1 100-92293P Crankcase 1 55 2 101-92293P Plug 1 56 3 102-92293P O-Ring 1 57 4 103-92293P Protector 1 58 5 104-B3169 Oil Seal 3 59 6 104-92293P Plug 1 60 8 106-92293P Washer 8 61 9 107-92293P Screw 8 62 10 108-B3169 O-Ring 6 63 11 109-B3169 Valve Seat 6 64 12 110-B[...]

  • Page 24

    Craftsman 2500 PSI Cleaning System 580.768040 Main Unit i 24[...]

  • Page 25

    Craftsman 2500 PSI Cleaning System 580.768040 Main Unit Item Part# 2 B3608B 1 3 B3605 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2o 21 22 23 24 25 26 27 28 29 3O 31 32 33 34 35 36 37 38 39 40 41 B3376B B3222A B3222B B3222C B3222D B3599 B3695 EB3440 96307 86292 B3311 B3721 B3377 EB3114 91526 49226 51716 B3806 S3839A B3839B B3839C B3839D S3601A 4803[...]

  • Page 26

    BRIGGS & STRATTON CORPORATION (B&S), THE CALIFORNIA AIR RESOURCES BOARD (CARB) AND THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY STATEMENT (OWNER'S DEFECT WARRANTY RIGHTS AND .OBLIGATIONS) In the interest of the environment, Briggs & Stratton engines that meet strict emission requirem[...]

  • Page 27

    BRIGGS AND STRATTON EMISSION CONTROL DEFECTS WARRANTY PROVISIONS The following are specific provisions relative to your Emissions Control Defects Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the Operator/Owner's Manual. 1. Warranted Parts Coverage under this warranty extends only to the[...]

  • Page 28

    For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME = (1-800-469-4663) Para pedir servicio de reparaci_n a domicilio - 1-800-676-5811 In Canada for all your service and parts needs call - 1-800-665-4455 Au Canada pour tout le service ou les pieces For the repair or replacement parts you need: Call 7 am - 7 pm,[...]