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Craftsman 580.76201 manual

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  • Page 1

    _/_ Owner's Manual CRRFT$1dRN ° 5.0 HORSEPOWER 2000 PSI 2.2 GPM HIGH PRESSURE WASHER Model No. 580.762010 CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions. PRESSURE WASHER CUSTOMER HE.IPUNE HOURS: Mon.- Fri. 8 a.m. to 5 p.m. (CST) SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.[...]

  • Page 2

    SAFETY RULES ............................ 3 ASSEMBLY .............................. 4-5 OPERATION ............................ 6-10 MAINTENANCE ........................ 11-14 STORAGE ............................... 15 TROUBLESHOOTING ....................... 16 REPLACEMENT PARTS .................. 18-33 HOW TO ORDER PARTS .................... 34 LIM[...]

  • Page 3

    CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CAN+ NOT CONTACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SEI-rlNG UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER. ---] CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions. Engine exhaust gase[...]

  • Page 4

    CARTON CONTENTS The following parts are shipped loose with your pressure washer. Before assembling, become familiar with each piece. Check all carton contents against the listing below: Main Unit: • Pressure Washer (w/wheels) and Guide Handle. • High Pressure Hose Parts Box: • Adjustable Nozzle • Turbo Nozzle • Spray Gun • Nozzle Extens[...]

  • Page 5

    HOW TO SET UP YOUR PRESSURE WASHER (continued) • Cut the fie wraps on the High Pressure Hose and connect to Spray Gun. Tighten by hand. • Place assembled spray gun on holder. • Remove plastic cap and connect High Pressure Hose to Pump. Tighten by hand. Attach High Pressure Hose here Attach nozzle extension to spray gun. Attach adjustable nozz[...]

  • Page 6

    KNOW YOUR HIGH PRESSURE WASHER Read this owner's manual and safety rules before operating your high pressure washer. Compare the illustrationswith your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Spray Gun High Pressure Outlet Chemical Injection Tub[...]

  • Page 7

    HOW TO USE YOUR PRESSURE WASHER -IF YOU HAVE ANY PROBLEMS operating your pressure washer, please call the pressure washer helpline at 1-800-222-3t 36. A DANGER! NEVER adjust spray pattern I when spraying. NEVER put hands in front [ of spray nozzle to adjust spray pattem. You could be injured. HOW TO USE THE ADJUSTABLE NOZZLE One of the nozzles you [...]

  • Page 8

    A WARNING Be extremely careful if you must use the pressure washer from ladder, scaffolding or any other relatively unstable location. Pressure in a running washer builds in the wand as you climb. When you press the trigger, the recoil from the initial spray could force you to fall, or if you are too close to the cleaning surface, high pressure cou[...]

  • Page 9

    BEFORE STARTING THE PRESSURE WASHER WARNING: Improperly maintaining this engine could cause a malfunction in which you could be serio ly iniuree. Always perform a pre-operation inspection before each operationand correct any problem. Note: It is important before you operate the pressure washer to check the condition of the engine. Check for signs o[...]

  • Page 10

    HOW TO START YOUR PRESSURE WASHER • You have assembled your high pressure washer and • have prepared the engine for starting. You are now ready to clean your car, boat or whatever you plan to clean. Place pressure washer in an area close enough to an outside water source that flows at a rate of at least 2.5 gallons per minute. Connect a garden [...]

  • Page 11

    CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVfCE MAINTENANCE TASK PRESSURE WASHER Check/clean water inlet screen on quick-connect. Check high pressure hose. Check detergent hose, Check spray gun and assembly for leaks. Purge pump of air and contaminants. HOURLY OPERATING INTERVAL Every 25 Every 100 Before[...]

  • Page 12

    BEFORE EACH USE Check water inlet screen for damage. • Check high pressure hose for leaks. • Check detergent inlet hose and filter for damage. • Check gun and wand assembly for leaks. • Purge pump of air and contaminants. • Check engine oil level PRESSURE WASHER MAINTENANCE CHECK AND CLEAN INLET SCREEN Remove quick-connect and examine inl[...]

  • Page 13

    SERVICING THE AIR CLEANER Your engine will not run properly and may be damaged if you run it with a dirty air cleaner. Replace air cleaner once every 100 hours of operation or once each year, whichever comes first. Replace more often if operating under dirty or dusty conditions. Replacements are available at your local Sears Authorized Service Cent[...]

  • Page 14

    Use the wire included in the kit or a small paper clip to free the foreign materials clogging or restricting the nozzle. Insert wire into the nozzle orifice, and tum it back and forth to clear any obstruction. Remove additional debris by back flushing water supply through wand. Back flush between 30 to 60 seconds. Turn wand to stream spray and move[...]

  • Page 15

    AFTER EACH USE Water should not remain in the unit for long periods of time. Sediments of minerals can deposit on pump parts and "freeze" pump action. Follow these procedures after every use: Flush detergent hose by placing the injector filter into a pail of clear water while running Pressure Washer with nozzle in tow pressure mode. Flush[...]

  • Page 16

    PROBLEM Pump has following problems: failure to produce pressure, or erratic pressure, chattedng, loss of pressure, low water volume. Detergent fails to mix with spray. Engine runs good when not spraying but dies when you begin to spray. Engine will not start; or starts 1. and runs rough. 2. 3. 4. CAUSE Nozzle in low pressure mode. 2. Water inlet i[...]

  • Page 17

    17[...]

  • Page 18

    CRAFTSMAN 2000 PSI HIGH PRESSURE WASHER 580.762010 HONDA 4-Cycle Engine GC160 CYLINDER BARREL I-- 4 Ref No. 1 2 3 4 5 6 7 8 9 Cylinder Assembly Clip, Valve Guide Cover, Head Cover Comp., Breather Bolt, Flange (6x12) Bolt, Flange (6x14) OU Seal (25.4x62x6) Spark Plug (BPR6ES) (NGK) Guide, Ex. Valve (OS) 1 1 1 1 4 1 1 1 1 12000-ZL8-000 12216-ZE5-300 [...]

  • Page 19

    :RANKCASE COVER E-_741 10 18 8 Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Cover Assembly, Crankcase (Q-Type) Cover Assembly, Crankcase (U-Type) Cover Assembly, Crankcase (UX-Type) Gasket, Oil Filler Cap Gauge Assembly, Oil Level Governor Assembly Weight, Governor Holder, Governor Weight Pin, Governor Weight Slider, Governor Shaft, Gove[...]

  • Page 20

    PISTON Ref No. 1 2 3 4 5 6 o [ 1 Description Ring Set, Piston (Riken) Ring Set, Piston (Teikoku) Piston Pin, Piston Rod Assembly, Connecting Bolt, Connecting Rod Clip, Piston Pin (13MM) --4 1 1 1 1 1 2 2 Part No. 13010-ZL8-003 13010-ZL8-004 13101-ZL8-000 13111-ZE0-000 13200-ZL8-000 90001-ZE1-000 90551-ZE0-000 FAN COVER 2 Ref No. 1 2 3 Descrintion C[...]

  • Page 21

    CAMSHAFT Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Pulley Comp., Camshaft Shaft, Cam Pulley Belt, Timing (84HU7 G-200) Arm, In. Valve Rocker Arm, Ex. Valve Rocker Shaft, Rocker Arm Valve, In. Valve, Ex. Spring, Valve Retainer, In. Spring Valve Screw, Tappet Adj, Nut, Tappet Adj. O-Ring (6.8xl .9) O'-12 ':-i'F 1 1 1 1 1 2 1 1 2 2 2 2 1 14[...]

  • Page 22

    CARBURETOR 18-- 11 12 J Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Gasket Set Float Set Chamber Set, Float Screw Set Screw Set, Drain Screw Set B Screw Set Carburetor Assy. (BB61B B) Valve Comp., Float Nozzle, Main Insulator, Carburetor Gasket, Insulator Gasket, Carburetor Gasket, Carburetor (Choke side) Guide Comp., Air Screw, Pan (5x[...]

  • Page 23

    AIR CLEANER Ref No. 1 2 3 4 5 6 Description Tube, Breather Element, Air Cleaner Housing Comp., Air Cleaner Gasket, Air Cleaner Cover, Air Cleaner Bolt, Flange (6xl 12) (CT200) 1 1 1 1 1 2 Part No. 15721-ZL8-000 15721-ZL8-000 17220-ZL8-000 17228-ZL8-000 17231-ZL8-000 90003-ZL8-000 MUFFLER Ref No. 1 2 3 4 5 6 7 8 Descrigtion Muffler Comp. Protector, [...]

  • Page 24

    Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 Description Pump Assy., Fuel Rubber, Supporter (107MM) Tube, Diaphragm Filter, Fuel Tank, Fuel Tank, Fuel Rubber B, Tank Mounting Joint, Fuel Tube Collar, Fr. Cover Setting Stay A, Fuel Tank Cap Assy., Fuel Tank Tube, Fuel Tank Tube, Fuel Tube, Fuel Tube, Fuel [...]

  • Page 25

    -'LYWHEEL & IGNITION COIL 18 Ref N_ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Descr_ Key, Special Woodruff (25x18) Coil Assy., Ignition Clamp, Stop Switch Wire Clamp, Wire Flywheel Comp. Wire, Stop Switch Wire, Stop Switch Protector, Switch Switch Comp., Oil Level Holder, Stop Switch Wire Bolt, Flange (6x12) Bolt, Flange (6x14) Bolt, Fl[...]

  • Page 26

    CONTROL(I) 2_ Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Control Assy. Arm, Governor Rod, Governor Spring, Governor Spring, Throttle Return Lever, Control Spring, Lever Washer, Control Lever Spacer, Control Lever Base Comp., Control Rod, Choke Control Grommet, Choke Rod Plate, Side Switch Assy., Engine Stop (N.O) Bolt, Flange (6x[...]

  • Page 27

    CONTROL(2) Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Description Control Assy. Arm, Governor Rod, Governor Spring, Governor Spring, Throttle Return Lever, Control Washer, Control Lever Holder, Cable Spacer, Control Lever Base Comp., Control Rod, Choke Control Grommet, Choke Rod Plate, Side Switch Assy., Engine Stop (N.O) B[...]

  • Page 28

    CONTROL(3) 2_ Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2O 21 22 23 24 25 Descr_r_r_@tion Control Assy. Arm, Governor Rod, Govemor Spring, Governor Spring, Throttle Return Lever, Control Spring, Lever Washer, Control Lever Spacer, Control Lever Base Comp., Control Spring, Control Adjusting Rod, Choke Control Grommet, Choke Rod Lever, [...]

  • Page 29

    Mark 4 Ref No 2 3 4 5 Mark, Engine Switch Indication Mark, Choke Mark, Oil Alert Mark, Throttle Indication Qty. 1 1 1 1 Part No. 87501-ZL8-000 87528-ZL8-000 87530-ZL8-000 87532-ZL8-800 29[...]

  • Page 30

    CRAFTSMAN 2000 PSI HIGH PRESSURE WASHER 580.762010 FLATHEAD PUMP BALL SEAT A$SEHBLY P/N B2152 VENTURI ASSEMBLY P/N _2151 SPACER PLATE ASSEMBLY PIN B2015 INLET CHECK VALVE ASSEMBLY P/N B3100 LINE PRESSURE CHECK VALVE P/N B1879 CHECK VALVE ASSEHBLY P/N A2034 UNLOADER SPINDLE ASSEMBLY P/N B2091 PUMP HEAD ASSEMBLY P/N B2014 30[...]

  • Page 31

    CRAFTSMAN 2000 PSI HIGH PRESSURE WASHER 580.762010 FLAT HEAD PUMP ITEM PART NO. QTY DESCRIPTION ITEM PART NO. QTY DESCRIPTION 1 93871 1 GASKET, _ Adapter 36 A! 711 2 £6430A 1 ADAPTER,Engine 37 93656 3 96542 1 BEARING, Eng. Adptr. Roller Thrust 38 A3829 4x4 4 97675 1 C - RING, Cam Retainer 39 A1712 5 97570 1 WASHER, Thrust 40 A1716 6 95524 1 WASHER[...]

  • Page 32

    EXPLODED VIEW - CRAFTSMAN 2000 PSI PRESSURE WASHER 1054-0 DRAWING NO. - B2793 15 17 t4 5' 45 _49 44 _ 39 32[...]

  • Page 33

    EXPLODED VIEW ° CRAFTSMAN 2000 PSI PRESSURE WASHER 1054-0 DRAWING NO. - B2793 ITEM PARTNO. QTY. 1 EB2789 1 2 B2393 1 3 A 1803C* 1 4 EB2534 1 5 22129 8 6 52858 2 7 8 9 51731 27007 B2142 10 75402 11 B2168 12 B1480 13 B1T/9 14 B2347 15 46476 16 31669 17 B2071 18 92235 19 B1631A 20 B1851 21 B2796 22 91373 23 79552 24 96307 25 A1040A 2 2 2 2 1 3 2 2 2 [...]

  • Page 34

    For the repair or replacement parts you need delivered directly to your home Call 7 a.m. - 7 p.m., 7 days a week 1-800-366-PART (1-800-366-7278) For in-home major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7247) For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week[...]