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Craftsman 580.32727 manual

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  • Page 1

    OWNER'S MANUAL MODEL NO. 580.327270 CUSTOMER _'-. HELPLINE - I-soo-===-3136 120 VOLT / 2500 WATT HOURS: l Mon. - Fri. 8 a.m. to 5 p.m (CST) I CAUTION: ' L Read and Follow all SafetyRule s L L andlnstructions Before Operating This Equipment • Assembly • Operation • Customer Responsibilities ° Service and Adjustment • Repai[...]

  • Page 2

    SAFETY RULES _ AUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WiRE WHERE IT CANNOT CON" _#1_ TACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING. REPAIRS TO YOUR GENERATOR, :: IMPORTANT THISGENERATOR IS DESIGNED FOR OUTDOOR USE ONLY. USING THIS GENERATOR INSIDE ANY BUILDING OR ENCLOSURE, INCL[...]

  • Page 3

    CONGRATULATIONS on your purchase of a Sears Crafts- man Generator. it has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Cen- ter/Department or call the 1-800 number listed in this man- ual. [...]

  • Page 4

    TABLE OF CONTENTS SAFETY RULES ....._. ................. : .............. INSIDE COVER MAINTENANCE AGR EE MENT ;;..;.,.;...;.; ......... . ........ . ..... 17 PRODUCT SPECIFICATIONS ........................... ............ 1 WAR R ANTY .............................................. : ..................... 1 OPERATION ....... , .....................[...]

  • Page 5

    • OPERATION KNOW YOUR GENERATOR R E:AD THiS OWN ER'S MAN UAL AN D SAFE _IR ULE s BE F0R E oP E RATING YOUR G E NE F_AT(3R. Compare i_e i_i ittustra_ons V_th your generator, to familiarize yourself with 1he locations of various controls and adjustments. Save this manual for future reference. GUIDE FUEL TANK 1 5 H.P. ENGINE MUFFLER AIR CLEANER[...]

  • Page 6

    OPERATION Your a-c generator was completely assembled at the fac- tory,: itis ready for use after it has been propetivserviced" with the recommended lubricating oitand fuel. IF YOU HAVE ANY:PROBLEMS WITH THE ASSE MBLy: OF YOUR GENERATOR, PLEASE CALL THE GENER- ATOR HELPLtNE AT 1-800-222-3136. IMPORTANT: ANY ATTEMPT TO RUN THE ENGINE ..BEFORE t[...]

  • Page 7

    OPERATION NOTE: Use of multi-viscosity oils above 40OF (4cC) will result in high oil consumption andpossibtemenginedamage. Use 5W-30 when Operating the generator in weather below. 32q = ..... NOTE: W1_en adding oil to the engine .crankcase in the future, use only high qualitydetergent oil rated +with AP!. service classification SF, SG, or SH, rated[...]

  • Page 8

    OPERATION STOPPING THE ENGINE • Unplug all electrical loads from generator panel recep- tacles. Never start or stop engine with electrical de- vices plugged in and lumed on. • Let engine run at no-load for several minutes to stabi- ..... lize the internal temperatures of engine and generator. • . Move stoP'lever'to *OFF" positi[...]

  • Page 9

    MAINTENANCE GENERAL RECOMMENDATIONS The Owner/Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis; thatall discrepancies are corrected; and that the unit is kept clean and properly stored. Never operate a dam- aged or defective generator. G E NE RATOR MAINTE NANCE Generator maintenance consist[...]

  • Page 10

    MAINTENANCE To clean or replace air cleaner: • Remove air cleaner cover; remove paper filter, .... • Clean air filter by tapping it gendy on s solid surface. If the filter is too dirty, replace it with a new one, Dispose of the oil filter properly. • Clean air cleaner cover then insert newpaper, filter into cover and assemble to the base of t[...]

  • Page 11

    ...... SERVICE AND ADJUSTMENTS o ENGINE SPEED CAUTION: ENGINE SPEED WAS PROPERLY AD- JUSTED AT THE FACTORY AND SHOULD RE- QUIRE NO ADDITIONAL ADJUSTMENT. DO NOT ATTEMPT TO CHANGE ENGINE SPEED. IF YOU BELIEVE THE ENGINE ISRUNNING TOO FAST OR TOO SLOW, TAKE YOUR GENERATOR TO AUTHORIZED SERVICE (3ENTER FOR REPAIR AND ADJUSTMENT. CHANGING ENGINE GOV- E[...]

  • Page 12

    TROUBLESHOOTING POINTS PROBLEM Engine is running, but no AC output is available, Engine runs good at no-load but'bogs down" when loads are connected Engine WIU not start; or starts and runs rouah. Engine shuts down during operalion Engine lacks power. Engine "hunts"or falters. CAUSE 1. One of the circuit breakers is open. 2. Fau[...]

  • Page 13

    CRAFTSMAN 2500 WATT DELUXE AC GENERATOR 580.327270 WIRING DIAGRAM =< '{Z C {3 Z n-- i o =" 11 Drawing No. 93438[...]

  • Page 14

    CRAFTSMAN 2500 WAll" A-C GENERATOR 580. 327270 REPAIR PARTS _P o= / "7 p,,, P_ co L o'J 03 io _o co to 03 Drawing No. 99373 12[...]

  • Page 15

    CRAFTSMAN 2500 WATT A-C GENERATOR 580. 327270 REPAIR PARTS ITEM PART NO, I 99369 2 95902 : 3 85652 4 143.53621 5 86292 6 75475 7 85651 8 22129 t0 38150 tl 91824 t2 66365-F 13 91820 14 65791 15 24420 16 66825B 19 86308D 20 22264 2! 66849 23 68759 24 77247 25 72092 26 91825 27 67451 29 51715 30 74908 3! 86494 32 84242 DESCRIPTION ITEM ENG|NE-SHP TECU[...]

  • Page 16

    CRAFTSMAN 2500 WATT A-C G E NE RATOR 580.327270 CRAFTSMAN 4-CYCLE ENGINE 143.965011 REPAIR PARTS 161 / '_30 287 Drawing No. 99625 14[...]

  • Page 17

    CRAFTSMAN 2500 WATT A-C GENERATOR 580.327270 CRAFTSMAN 4-CYCL E E NGINE 143.965015 REPAIR PARTS ITE M PART NO. 1 36768 2 26727 14 28277 15 3O589 16 36618 17 36700 18 660548 19 3675O 2o 326oo 25 36621 25A 36622 26 3O200 30 34734A 35 29826 36 29918 37 29216 38 29642 40 35544A 35545A 35546 41 35541 35542 35543 42 35547A 35546A 35549 43 20381 45 32875A[...]

  • Page 18

    CRAFTSMAN 2500 WATT A-C GENERATOR 580.327270 CRAFTSMAN 4-CYCLE ENGINE 143.965015 REPAIR PARTS / 13 _8 6__ _6 ITE 1 2 3 4 5 6 7 8 11 12 13 M Re wind Starter No. 590736 PART NO. 590599A 5906O0 590696 590601 590697 590698 590699 590700 590687, 590535 590701 DESCRIPTION _ PIN, SPRING [included No.,4] (1 REQ.) WASHER (1 REQ.) RETAINER (1 REQ.) WASHER (1[...]

  • Page 19

    CRAFTSMAN 2500 WATT A-C GENERATOR 580327270 CRAFTSMAN 4-CYCLE ENGINE 143.965015 20 I 1 -30 REPAIR PARTS _ 37 _ 36 _37 44/_ 40 J_ Carburetor No. 640017 ITEM 1 2 4 5 6 7 16 17 18 20 25 27 PART NO. 631615 631767 631184 631183 631036 650506 632164 ' 650417 630766; 640O18 631867 631024 DESCRIPTION Throttle Shaft and Lever Assembly (1 req.) Thro_e R[...]

  • Page 20

    FOR CALIFORNIA RESIDENTS ONLY WHEN SEEKING SERVICE IN CALIFORNIA CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The Califomia Air Resources Board and Sears Roebuck and Co., USA (Sears), are pleased to explain the emissions control system warranty on your 1995 and later lawn and garden equipment engine. In Califo[...]