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Craftsman 536.88112 manual

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  • Page 1

    12.5 Horsepower 33 Inch Dual Stage 120V. Electric Start SNOW THROWER MODEL NO. 536.881120 Caution: Read and follow all Safety Rules and Operating Instructions before first use of this product. SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A. F-001129J[...]

  • Page 2

    WARRANTY STATEMENT ...... SAFETY RULES ............... INTERNATIONAL SYMBOLS .... ASSEMBLY ................... OPERATION .................. MAINTENANCE ............... SERVICE AND ADJUSTMENT... 2 STORAGE .................... 31 2 TROUBLE SHOOTING CHART .. 32 4 REPAIR PARTS ................ 33 7 13 ENGINE REPAIR PARTS ........ 50 20 SPANISH (ESPAI_I[...]

  • Page 3

    TRAINING 1. Read the operating and service instruction manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly. 2. Never allow children to operate the equip- ment. Never allow adults to operate the equipment without proper instruction. 3. Keep the a[...]

  • Page 4

    13. Never operate the snow thrower near en- closures, automobiles, window wells, drop-offs, and the like without proper ad- justment of the snow discharge angle. Keep children and pets away. 14. Do not overload the machine capacity by attempting to clear snow at too fast a rate. 15. Never operate the machine at high trans- port speeds on slippery s[...]

  • Page 5

    Drive Clutch Forward Reverse Auger Clutch Auger Collector Engage l÷61 Push To Engage Fuel Electric Starter Oil Fuel Oil Mixture Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT Weight Transfer Weight Transfer Lift Handle To Depress Pedal Engage To Disengage SafetyWarning Symbols DANGER Thrown Objects. Keep Bystanders Away. IMPORTANT Read[...]

  • Page 6

    Contents of Parts Bag (actual size) 1 - Owner's Manual (not shown) 1 - Packet of Fuel Stabilizer (not shown) 1 - Warranty Card (not shown) 2 - Parts bags (not shown) *Non-Assembly Parts, found in toolbox located on belt cover 1- Screw, 3/8"-16 x 2" 71007 1-Split Lockwasher 71062 *2- Shear Pins 760878 2- Nut, 3/6" 71044 2-Flatwas[...]

  • Page 7

    Read and follow the assembly and ad- justment instructions for your snow thrower. All fasteners are in the parts bag. Do not discard any parts or materi- al until the unit is assembled. ,_ WARNING: Before doing any assembly or maintenance to the snow thrower, remove the wire from the spark plug. ,_ WARNING: Always wear safety glasses or eye shields[...]

  • Page 8

    . . Remove and discard all packing material from around the snow thrower. For shipping purposes, the height adjust skids are attached to the pallet. Remove the screw that se- cures each height adjust skid to the pallet. See Figure 3. Hei( Adjust Skid 8. Cut the ties that secure the clutch control cables to the lower handle. See Figure 1. Move the c[...]

  • Page 9

    3. Locate the crank assembly re- moved earlier. Remove the Iocknut and flatwasher from the eye bolt assembly. 4. Install the eye bolt through the low- er hole on the left side of the han- dles. 5. Install the flatwasher and the lock- nut loosely on the eye bolt. 6. Carefully remove cotter pin, clevis pin, universal joint pin, and uni- versal joint [...]

  • Page 10

    How To Install The Speed Control Rod 1. Put the speed select lever into the sixth gear position. 2. Attach the speed control rod (end with 90 ° bend) to the speed select bracket with washer and cotter pin. See Figure 9. 3. Put the speed select lever into the first gear position. , Attach the ball joint, located on the bottom end of the speed contr[...]

  • Page 11

    Check The Cables 1. Check the traction drive cable and the auger drive cable. If the bottom of the cables have become discon- nected, reinstall the cable springs. Make sure the long spring is at- tached to the traction drive and the short spring is attached to the au- ger drive. See Figure 12. TractionAuger Drive Cable Drive Cable Short / Spr,ng Fi[...]

  • Page 12

    How To Set The Drift Cutters Drift cutters are used to cut a path through snow deeper than the auger housing. 1. Loosen the wingnuts that secure the drift cutters to the auger hous- ing. See Figure 15. 2. Raise the drift cutters to the de- sired height. 3. Tighten the wingnuts. Wingnul Drift Cutter Figure 15 _- CHECKLIST Before you operate your new[...]

  • Page 13

    KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Auger Drive Lever Electric Start Button Primer Ignition Button Key Switch Box[...]

  • Page 14

    The operation of any snow thrower can result in foreign objects being thrown into the eyes, which can result in se- vere eye damage. Always wear safety glasses or eye shields while operating the snow thrower. We recommend standard safety glasses or a wide vision safety mask for over your glasses. ,_ WARNING: Read Owner's Manual before operatin[...]

  • Page 15

    HOW TO USE THE WHEEL LOCKOUT The left wheel is secured to the axle with a lockout pin. See Figure 19. The unit was shipped with the lockout pin in the locked position. For ease of maneu- verability in light snow conditions, dis- connect the lockout pin as follows. 1. Pull the knob out to disengage the lockout pin. 2. To lock in the disengaged posit[...]

  • Page 16

    WARNING: Experiences in- ,_ dicates that alcohol blended fuels (called gasohol or those using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage. NOTE: To avoid engine problems, the fuel system must be emptied be- fore stora[...]

  • Page 17

    starter and recoil starter. Before start- ing the engine, be certain that you have read the following information. ,_ WARNING: The starter is equipped with a three-wire power cord and plug and is designed to operate on 120 volt AC household current.It must be proper- ly grounded at all times to avoid the possibility of electrical shock which may be[...]

  • Page 18

    COLD START . . 3 Be sure auger drive and traction drive levers are in the disengaged (RELEASED) position. Move throttle control to"FAST" posi- tion. Remove the keys form the plastic bag. Insert one key into ignition slot. Make sure it snaps into place. Do not turn key. Keep the second key in a safe place. 4. Rotate choke knob clockwise to[...]

  • Page 19

    ,_ WARNING: Do not attempt to remove any item that may become lodged in auger without taking the following precau- tions: • Release auger drive lever. • Move throttle lever to stop posi- tion. • Remove (do not turn) ignition key. • Disconnect spark plug wire. • Do not place your hands in the auger or discharge chute. Use a pry bar. SNOW T[...]

  • Page 20

    CUSTOMER RESPONSIBILITIES SERVICE RECORDS Fill in dates as you complete regular service. Check Engine Oil Level Change Engine Oil 33ghten All Screws and Nuts Check Spark Plug Lubricate All Pivot Points Before Every Every Every Each 5 10 25 Each Before SERVICE Use Often Hours Hours Hours Season Storage DATES V V q q V v V V V Lubricate Disc Drive Pl[...]

  • Page 21

    PRODUCT SPECIFICATIONS HORSEPOWER 12.5 HP DISPLACEMENT 21.82 cu. in. GASOLINE 4 quarts CAPACITY (unleaded) OIL CAPACITY 5W30 20 oz capacity) SPARK PLUG: Champion RJ19LM (Gap .030 in.) or equivalent VALVE CLEARANCE: Intake: .010 In. Exhaust: .010 In. p. SNOW THROWER AS REQUIRED The following adjustment should be preformed more than once each sea- so[...]

  • Page 22

    NOTE: Clean all excess grease found on friction disc hub. Sprockets (Require No Lubrication Hex Shaft and Sprockets Friction Disc Drive Plate / ! i Grease Zerk • . Bearing Fnct_on A ' I r_ Wheel esemD y Point at which Ili G-_in or Shim grease should II J'_- be visible Gap Between Friction Wheel and Disc Drive Plate Grease Zerk Figure 23[...]

  • Page 23

    ,_ WARNING: Always discon- nect the spark plug wire and place it where it cannot make contact with spark plug to pre- vent accidental starting when mak- ing any adjustments or repairs. TO ADJUST SKID HEIGHT This snow thrower is equipped with two height adjustment skids, located on the outside of the auger housing. See Figure 25. These skids elevate[...]

  • Page 24

    HOW TO CHECK AND ADJUST THE CABLES The cables are adjusted at the factory and no adjustment should be neces- sary. If the cables have become stretched or are sagging adjustment will be necessary. To check for correct adjustment, discon- nect the Z-fitting at the drive lever, move the drive lever to the full forward position, just contacting the pla[...]

  • Page 25

    raction Drive Belt Auger Drive Belt Guide Drive Pulley Loosen this nut Figure 29 3. Loosen the nut on the idler pulley and move the pulley toward the belt about 1/8". See Figure 29. 4. Tighten ,the nut. . Press the auger drive lever. Check the tension on the belt (opposite au- ger idler pulley). The belt should deflect about 1/2" with mod[...]

  • Page 26

    frame will separate, hinged by the bolts. °o.o= ;, _ Panel Motor _ v _ ._ V_._ Mount ._..._i _ .-_ / Frame I€_ _ [ / , Auger =oo=no Remov-' [M bolt(each [ _ ....._'_7 (Each Side) Figure 31 . , . Loosen the belt guide. Pull the belt guide away from the auger drive pulley. See Figure 29. Loosen the nut on the idler pulley. Pull the idl[...]

  • Page 27

    ger Drive Belt" in the Service And Adjustment section. 9. Adjust the belt guide. See "How To Adjust The Belt Guide" in the Ser- vice And Adjustment section. 10. Install the bolts on each side of the motor mount frame. See Figure 31. 11. Tighten the bolts on each side of the motor mount frame. 12. Install the belt cover. Tighten screw[...]

  • Page 28

    Figure 35). In the correct position, the right outer side of the disc drive plate must be three inches (7.62cm.) from the center of the friction wheel. If the friction wheel is not in the correct position, adjust as follows. Friction , Wheel Disc Drive Plate Figure 35 How To Adjust The Friction Wheel . 2. , 4. 5. , Loosen the nut on the speed con- [...]

  • Page 29

    8. Remove the four bolts that hold the bearing plates on each side of the hex shaft. See Figure 38. NOTE: Take special note of the position of the washers and retain- ing ring on the hex shaft and the sprocket assembly. Friction Wheel Hex Shaft Bearing Bearing Plate Plate g. Figure 38 Remove the bearing plate from the right side. Do not remove the [...]

  • Page 30

    . Align the hole in the auger with the hole in the auger shaft. Install the new shear pin and spacer. See Figure 39. 4. Connect the spark plug wire. Sh_ear Pin _Figure 39 TO ADJUST THE CARBURETOR If you think your carburetor needs ad- justing, see your nearest Sears Store. Engine performance should not be af- fected at altitudes up to 7,000 feet. F[...]

  • Page 31

    _ ARNING: Never store your snow thrower indoors or in an enclosed, poorly venti- lated area. If gasoline remains in the tank, fumes may reach an open flame, spark or pilot light from a fur- nace, water heater, clothes dryer, cigarette, etc. NOTE: To prevent engine damage (if snow thrower is not used for more than 30 days) follow the steps below. SN[...]

  • Page 32

    TROUBLE Difficult starting Engine runs erratic Engine stalls Engine runs erratic; Loss of power Excessive vibration Unit fails to propel itself Unit fails to discharge snow CAUSE Defective spark plug. Water or dirt in fuel system. Blocked fuel line, empty gas tank, or stale gasoline Unit running on CHOKE. Water or dirt in fuel system. Loose parts: [...]

  • Page 33

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 FRAME ASSEMBLY ENGINE MOUNTS TO FRONT HOLES ON THE FRAME |4 45 53 59 60 F-OO1129J Key No. Description Part No. 10 MODEL 143.011201 ENGINE 12 SCREW, 5/16-18 710024 13 WASHER 71060 41 GUIDE, ROD BELT 3949 42 PLASTIC WASHER 6711 43 WASHER 71060 44 SCREW, 5/16-24X 1.00 910828 45 SPACER 762291 53 PULLEY,[...]

  • Page 34

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 ELECTRIC START ASSEMBLY 319051 Key No. Description Part No. 6 MOTOR, STARTER 762323 7 SCREW 6216 8 SCREW 6217 9 CORD, STARTER 6219 F-001129J 34[...]

  • Page 35

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 FRAME ASSEMBLY 16 109 91 / 9O F-001129J 91 Key No. 80 88 90 91 103 105 106 108 109 110 111 140 141 145 146 148 149 160 161 162 163 148 109 1" O3 145 Description Part No. FRAME ASSY 761705-848 SCREW, 5/16-16X .50 780055 COVER, BOTTOM 583031-853 SCREW, 1/4-20X .63 310169 IDLER ASSEMBLY 762296 PIN[...]

  • Page 36

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 DRIVE COMPONENTS 192 190 191 191 198 211 _ 195 196 193 217 221 215 223 222 256 277 231 223 271 243 225 226 249 250 255 224 229 246 240 276 235 230 244 245 275 270 313995 REV P F-001129J 36[...]

  • Page 37

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 DRIVE COMPONENTS F-001129J Key No. 190 191 192 193 195 196 198 210 211 215 216 217 221 222 223 224 225 226 227 228 229 230 231 235 240 243 244 245 246 247 249 25O 255 256 270 271 275 276 277 278 Description Part No. LEVER, ASSY TRACTION CLUTCH 761820 BEARING, FLANGE 53703 RING, RET E 20864 SPRING, R[...]

  • Page 38

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 AUGER HOUSING ASSEMBLY 480 49O 483 KEY# 500 IS A WELDMENT AND INCLUOES _NO SIDE PANELS 5O0 % Key No. Description 480 PULLEY 482 KEY, SQUARE 483 WASHER, FLAT 484 NUT, 1/2-20 485 SPACER, SLEEVE 490 RETAINER, BRNG 491 BEARING, BALL 493 SCREW 499 NUT, 5/16-18 500 HOUSING, ABSY 5O9 PLUG 510 BLADE, SCRAPE[...]

  • Page 39

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 GEAR CASE ASSEMBLY - 357 340 321- 327 330 306 304 316 310 3OO 324820 Key Key No. Description Part No. No. Description Part No. 300 CASE, GEAR, RH 896 323 BEARING, ROLL 50684 301 CASE, GEAR, LH 895 324 WASHER, FLAT 48275 303 SCREW 910828 326 KEY 50795 304 NUT, 5/16-24 71100 327 WORM GEAR 53732 306 PI[...]

  • Page 40

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 DISCHARGE CHUTE ASSEMBLY 582 586 608 F-001129J 40[...]

  • Page 41

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 DISCHARGE CHUTE ASSEMBLY Key No. 58O 582 564 585 586 587 6OO 601 602 603 604 6O5 606 607 6O8 609 610 611 Description Part No. ASSY., UPPER CHUTE 761168-853 SCREW, 5/16-18X.75 578088 NUT, 5/16-18 HEX 71038 SC REW, 5/16-18X.75 578088 WASHER 6711 NUT, 5/16-18 HEX NYL 71038 LOWER CHUTE ASSEMBLY 761169-8[...]

  • Page 42

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 HANDLE ASSEMBLY ® ® ® ® O @ ® _ @ 337139 J F-OO1129J 42[...]

  • Page 43

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 HANDLE ASSEMBLY Key Part Key Part No. Description No. No. Description No. 720 ASSEMBLY, HANDLE 579264 775 SPACER 579183 723 SCREW, 3/8-16X2.00 71007 785 NUT, 1/4-20 HEX 71034 724 SCREW, 3/8-16X3.00 7288 787 KNOB, SHIFT 1/420 585522 725 WASHER, FLAT 71072 790 ROD, ASSY LH 578926 726 WASHER 71062 791 [...]

  • Page 44

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 WHEEL ASSEMBLY 678 673 676 671 673 675 677 671 655 650 654 Key No. 65O 652 653 654 655 656 671 673 675 676 677 678 680 681 682 683 684 685 686 687 688 689 Description SHAFT, AXLE SPRKT & HUB SCREW, 1/4-20X2.25 NUT, 1/4-20 HEX NYLOCK BRNG, FL CHAIN, ROLLER FLATWASHER BUSHING, WHEEL TIRE & RIM[...]

  • Page 45

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 CONTROL PANEL ASSEMBLY KEY# 741 F-OO1129J REF. KEY# 791 -- Key No. 730 731 76O 761 765 766 767 768 792 794 @ REF. KEY# 790 Description Part No. CLUTCH HANDLE LH 578992 CLUTCH HANDLE RH 578993 PANEL, CONTROL 579039 SCREW, 10 X .62 316042 BRACKET, PANEL 578866-853 SCREW, 5/16-18 X 1.75 302900 WASHER, [...]

  • Page 46

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 CHUTE CONTROL ROD ASSEMBLY 856 855 854 855 11 850 860 862 867 863 863 864 I " 866 874 F-OO1129J Key No. 850 854 855 856 860 861 862 863 864 865 866 867 870 871 872 873 874 875 Description CRANK, ASSY CHUTE HANDLE, CHUTE CRANK FLATWASHER E RING EYE BOLT 3/8-16X6.00 GROMMET, EYE BOLT BOOT NUT, 3/[...]

  • Page 47

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 HEADLIGHT 621 626 628 627 622 Key No. 621 622 625 626 627 628 Description LIGHT, HALOGEN HARNESS, HEADLIGHT TIE, CABLE BRACKET SCREW #8 X .50 WASHER, FLAT Part No. 762343 1501036 57444 578921 901696 901736 SD1029 F-OOI129J 47[...]

  • Page 48

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 REMOTE CHUTE CONTROL ASSEMBLY I @@ @ @ @ F--O01129J 48 342858[...]

  • Page 49

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 REMOTE CHUTE CONTROL ASSEMBLY Key No. 965 966 967 968 969 970 971 972 973 974 975 980 981 982 990 991 992 993 994 995 996 Description Part No. SPRING, TENSION RETURN 318468 WASHER, FLAT 711666 BOLT, 5/16-18 310088 WASHER, FLAT 73787 NUT, 1/4-20 302635 SCREW, 5/1 6-18 X .75 313676 BRACKET, CABLE CHUT[...]

  • Page 50

    CRAFTSMAN 33" 12.5HP SNOW THROWER 536.881120 DRIFT CUTTER ASSEMBLY NOTE: TH{S UNIT IS USED FOR REFERENCE PURPOSE ONLY, SD1027 F-OOl129J Key No. Description Part No_ 280 BAR, DRIFT CUTTER 7623_-_53 281 8OLT, 5/16-18X0,75 340720 282 WASHER 12021 283 WINGNUT 711604 5O[...]

  • Page 51

    CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201 87 48 125 4 / 5 _2 213-_. /205 _>351 282 315 9O F-OO1129J 51[...]

  • Page 52

    CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 0 RPM High 3550 to 3850 41 35775A Piston & Pin Ass'y (.020" OS) (Incl. 43) 0 RPM Low 1850 to 2150 42 35779 Ring Set (Std.) 1 37083 Cylinder (Incl. 2, 20 & 80) 42 35780 Ring Set (.010" OS) 2 27652 Dowel Pin 42 35781 Ring [...]

  • Page 53

    CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201 102 651024 Solid State Mounting Stud 184 33263 Carburetor To Intake Pipe Gasket 103 651007 Screw, Torx T-15 185 37085 Intake Pipe 116 35187 Ground Wire 186 35691 Governor Link 110A 36874 Ground Wire 186B 36653 Choke Spring 119 36932 Cylinder Head Gasket 200 35702 Control Bracket 120 37491 Cyinder Hea[...]

  • Page 54

    CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201 282 650760 Screw, 8-32 x 3/8" 342 792028 Screw, 5/16-18 x 7/8" 285 35985B Starter Cu 343 35079 Key Switch Bracket 287 29752 Nut & Lock Washer 345 35699 Heat Baffle 290 30962 Fuel Line 345A 650876 Screw, 5/16-18 x 1-9/32" 292 26460 Fuel Line Clamp 350 570682A Primer Ass'y 298 6[...]

  • Page 55

    CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201 I Qm37 33t_25 F-OOl129J 55[...]

  • Page 56

    CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201 KEY PART NO. NO. 0 640105 1 632787 1A 36288 2 631970 6 640107 7 650506 10 632513 14 632429A 15 630735 16 632527 17 651025 18 630766 20 640016 20A 640053 25 632594A 27 631024 28 632019 29 631028 30 631021 31 631022 32 27136 33 27554 36 640005 37 632547 40 640106 44 27110A 47 630748 48 631027 60 632760[...]

  • Page 57

    CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201 31----"- _ 10 6 1 7 5A F-OO1129J 57[...]

  • Page 58

    CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201 KEY PART NO. NO. 0 37105 1 33451 2 33842 3 33430 4 33431 5A 37050 6 35449 7 35450 8 35915 9 35451B 10 35452A 11 35911 13 590500 14 33441 15 35453 16 35454 22 35455 23 35456 26 650819 26 651032 29 32450B 30 30063 31 650820 DESCRIPTION Electric Starter (110 Volt) Dust Cover Retainer Ring Spring Retaine[...]

  • Page 59

    CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201 12 13 (_3 _2 KEY PART NO. NO. DESCRIPTION 0 590749 Rewind Starter 1 590599A Spring Pin 2 590600 Washer 3 590679 Retainer 4 590601 Washer 5 590678 Brake Spring 6 590680 Starter Dog 7 590412 Dog Spring 8 590682 Pulley & Rewind Spring Assy. 11 590750 Starter Housing Ass'y. 12 590535 Starter Ro[...]

  • Page 60

    For the repair or replacement parts you need delivered directly to your home Call 7am-7pm, 7days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio - 1-800-659-7084 For in-house major brand repair service Call 24 hours a day, 7days a week 1-800-4-REPAIR (1-800-473-7247) Para pedir servicio de reparaci6n a domicilio- [...]