Craftsman 137.21825 manual

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Table of contents for the manual

  • Page 1

    Owner's Manual CRRFTSMRN o 2.7 HP (Maximum Developed) 10" Inch Blade 5000 R.P.M. TABLE SAW Model No. 137,218250 E82443 USED 37J2 CAUTION: Before using this Table Saw, read this manual and follow all its Safety Rules and Operating Instructions. • Safety Instructions • Installation • Operation • Maintenance • Parts List • EspaSo[...]

  • Page 2

    SECTION Warranty ................. Product Specifications ...... Safety Instructions ......... Accessories and Attachments Tools needed for assembly .. Carton Contents ........... Know Your Table Saw ..................... Assembly and Adjustments ............... Operation ........................... Maintenance ........................ Troubleshoot[...]

  • Page 3

    GENERAL SAFETY INSTRUCTIONS BEFORE USING THE TABLE SAW Safety is a combination of common sense, staying alert and knowing how to use your table saw. To avoid mistakes that could cause serious injury, do not plug the table saw in until you have read and understood the following: . . 3. 12. READ and become familiar with this entire instruction manual[...]

  • Page 4

    24. WARNING: Dust generated from certain materials can be injurious to your health. Always operate saw in well ventilated areas and provide for proper dust removal. 14. AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your hand to move into the cuffing tool. SPECIFIC SAFETY INSTRUCTIONS FOR THE TABLE SAW 1. 2. 3. 4. 5. AL[...]

  • Page 5

    GROUNDING INSTRUCTIONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric current and reduces the risk of electric shock, This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug, The plug MUST be plugged into a matching receptacle that is properly[...]

  • Page 6

    RECOMMENDED ACCESSORIES Visit your Sears Hardware Department or see the Craftsman Power and Hand Tools Catalog to purchase recommended accessories for this power tool. UNPACKING AND CHECKING CONTENTS Separate all parts from packing material. Check each one with the illustration and the list of loose parts to make certain all items are accounted for[...]

  • Page 7

    UNPACKING YOUR TABLE SAW: A. 6 B. C. D. E. G. H. J. K, o l i 0 o 13 o _-_ I o o L. M. N, O, R a.[...]

  • Page 8

    Blade Gl Rip Fence Miter gauge Extension table Rip gauge storage Blade bevel scale Blade tilting handwheel Kickback pawls Splitter Leg stand Blade Table Blade insert Splitter bracket Extension fence Blade bevel lock knob Blade tilt pointer Overload reset switch ON/OFF switch with safety key Blade elevation handwheel Power¢ Blade wrenches lock hand[...]

  • Page 9

    ASSEMBLY INSTRUCTIONS For your own safety, never connect plug to power source outlet until all assembly steps are complete, and you have read and understood the safety and operating instructions. LEG SET (FIG. A) 1. Separate all parts and group by size and style. NOTE: Finger tighten bolts and nuts when joining parts. 2. Use bolts (1), washers (2),[...]

  • Page 10

    SAW MOUNTEDTO OTHER WORK SURFACES (FIG. C) 1. If the leg set will not be used the saw must be properly secured to a sturdy workbench using the four mounting holes at the base of the saw. 2. The surface of the table where the saw is to be mounted must have a hole large enough to facilitate sawdust fall-through and removal 3. Square the saw on the mo[...]

  • Page 11

    RIP FENCE (FIG. G) 1. Thread the fence handle (1) into the cam hole (2) until tight. 2. Lift upward on the rip fence handle so that the holding clamp (3) is fully extended. 3. Place the rip fence on the saw table and engage the holding clamp to the table rear. Lower the front end onto the front rail (4). 4. Push down on the fence handle to lock. CH[...]

  • Page 12

    BLADE GUARD ASSEMBLY (FIG. K, L, M) 1. Set the blade to maximum height and the tilt to zero degrees on the bevel scale with the hand wheels. Lock the blade lock knob. 2. Place the external toothed lock washer (1) and a steel flat washer (2) onto the long hex. head bolt (3). Insert the bolt into the splitter bracket (4) as shown. (FIG. K) Fig. K 3 2[...]

  • Page 13

    To adjust the table extension position (FIG. O): 1. Loosen the two clamp bolts (4) on the two extension tube brackets. 2. Slide the extension tubes in or out until the scale on the front tube is positioned at the desired distance. 3. Tighten the two lock handles. ,_lqllll[_ To adjust the extension table fence: 1. Loosen the locking handle (5) on th[...]

  • Page 14

    To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet. ADJUSTING THE 90 ° AND 45 ° POSITIVE STOPS (FIG. R, S) Your saw has positive stops that will quickly position the saw blade at 90 ° or 45 ° to the table. These stops were set at the factory. Make adjust[...]

  • Page 15

    . 9. Carefully slide the combination square to the rear until the ruler touches the marked tooth. If the ruler touches the marked tooth at the front and rear positions, no adjustment is needed at this time. If not, perform adjustment procedure described in next section. Fig. T Additional blade adjustments (FIG. U) 1. If the front and rear measureme[...]

  • Page 16

    BASIC SAW OPERATIONS RAISING THE BLADE (FIG. V) To raise or lower the blade, turn the blade elevation handwheel (1) to the desired blade height, and then tighten lock handle (2) to maintain the desired blade angle. Fig. V OVERLOAD PROTECTION (FIG. W) This saw has a reset overload relay button (3) that will restart the motor after it shuts off due t[...]

  • Page 17

    CU'B'ING OPERATIONS There are two basic types of cuts: ripping and crosscutting. Ripping is cutting along the length and the grain of the workpiece. Crosscutting is cutting either across the width or across the grain of the workpiece. Neither ripping nor crosscutting may be done safely freehand. Ripping requires the use of the rip fence, [...]

  • Page 18

    BEVEL RIPPING This cut is the same as ripping except the blade bevel angle is set to an angle other than 0 °. r,._kVlV/_,1 d _, II _, [_ Cut only with the workpiece and the fence on the right side of the blade. RIPPING SMALL PIECES Avoid injury from blade contact. Never make through-saw cuts narrower than 1/2" wide. 1. 2. It is unsafe to rip [...]

  • Page 19

    Fig. CC 3 2 Fig. EE MITERING (FIG. DD) This sawing operation is the same as crosscutting except the miter gauge is locked at an angle other than 90 ° . 1. Hold the workpiece (2) firmly against the miter gauge (3). 2. Feed the workpiece slowly into the blade (1) to prevent the workpiece from moving. Fig. DD 2 1 3 DADO CUTS (FIG. FF) 1. The dado tab[...]

  • Page 20

    MAINTAINING YOUR TABLE SAW GENERAL MAINTENANCE For your own safety, turn the switch OFF and remove the switch key. Remove the plug from the power source outlet before maintaining or lubricating your saw. !. Clean out all sawdust that has accumulated inside the saw cabinet and the motor. 2. Polish the saw table with an automotive wax to keep it clea[...]

  • Page 21

    TROUBLESHOOTING GUIDE To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before making any adjustments. • Consult your local Sears Service Center if for any reason the motor will not run. SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Saw will not start. 1. Saw not plugged in. 1. Plug in saw.[...]

  • Page 22

    Key aONo Oescr, ,,on S,z. K.,P.oNo S'z. 2 1 2615BBDDS0 Hex head screw M6"1.0-40 1 40 2501MBDN06 Flat washer 6 6"13-1 _ . & washer 41 14212501 Spring _ _. o _ _1 _-I_11 I r- Q._ 2 2501MBDN06 Fiat washer 6"13-1 1 42 14910208 Rear clamp "_ _ _ _ _1 3 2705FBD106 Nut chuck M6"I.0 T=6 I 43 14910104 Locking rod ! o 3 5&qu[...]

  • Page 23

    PJ 2 12 13 15 64 44 48 43 61 42 41 40 5O 4g 56 52 54 22A 27 32A Z 0 r- m o _ _n 0[...]

  • Page 24

    t_ Key Part Description 77 14916901 Grip 78A 14911601A1 8olt clamp assembly 78 14211201 Bolt clamp 79 2501NBDN16 Flat washer 80A 14911402A5 Mitre gauge assembly 80 14911402 Mitre gauge 81 14608001 Pin 82 14911802 Angle pointer 83 29835L5006 Steel ball 84 14523301 Com# spring SS 260388LA38 Hex socket set 86 14911707 Sheet bar 87 260888LA32 Hex socke[...]

  • Page 25

    r m Ol 104 105 _106 109 111 116/_ 117 118 112 113 93 B9 136 135 lZ9A k_ .,A 01 0[...]

  • Page 26

    Key Part No. Description Size Qty Key Part No. Description Size Qty ro 138 14930002 Set nut 139 14930102 Arbor collar 140 14930203 Blade 141 8387129942 Motor 142 2620BBDC18 Pan head screw & washer 143 14936201 Bearing seat 144 14936301 Shaft M5"0.8-12 1 158 14901302 1 159 2603BBLA66 1 160 2701FBD111 1 161 2701FBD110 1 162 2615BBDD25 I 163 [...]

  • Page 27

    147 / 148 / 149 / 150 / m r- m (/) r_ --4 155 156 153 164 165 166 167 169 171 172 141 140 138 139 "_[...]

  • Page 28

    CRAFTSMAN 10" TABLE SAW LEG STAND PARTS LIST FOR SCHEMATIC D MODEL NO. 137.218250 Key Part No. Description Size Qty 1 17050106 Leg 4 2 2672BBDA54 Cap head square neck bolt M8x1.25-16 16 3 17050407 Bottom support bracket (long) L=563 2 4 2601BBDA69 Hex head bolt M 10xl .5-20 4 5 14000304 Spacer (foot pad) 4 6 2501MBDN 11 Flat washer 610x20-2 4 [...]

  • Page 29

    CRAFTSMAN 10" TABLE SAW SCHEMATIC D MODEL NO. 137.218250 13 12 < 2 10 11 3 7 6 5 4 9 29[...]

  • Page 30

    CO Key Part No. Description Size Qty 1 2620B8DB26 Pan head screw MSX0.8-30 4 2 83871271 Support plate 1 3 2603BBLA23 Hex socket set screw M5X0.8-8 2 4 87840021 Motor housing 1 5 83962491A1 Brush holder assembly 2ST 6 83990291A1 Brush assembly 2ST 7 83990301 Brush cover 2 8 87840081 Bearing bushing 1 9 83870111A2 Field assembly 1 10 2662MZDE41 Pan h[...]

  • Page 31

    08 O0 01 0[...]

  • Page 32

    32[...]

  • Page 33

    o_ i c!tof push 1/4 wood. Cut off here to PUSH STICK Make from 1/2" or 3/4" wood or thickness less than width of material to be cut. push 1/2" wood. 1/2" Squares. J Notch to help prevent hand from slipping. Optional hanging hole. CAUTION! Use only good strong wood or plywood. Use a jigsaw or bandsaw to cut out.[...]

  • Page 34

    For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOME sM Anytime, day or night (1-800-469-4663) www.sears.com ii_ii To bring in products such as vacuums, lawn equipment and electronics _:_:_:_!!iiii!_i for repair, call for the location of your nearest Sears Parts & Repair Center. [...]