Craftsman 107.289860 manual

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Table of contents for the manual

  • Page 1

    Operator's anual T ° ZTS Zero-Turn Rear Engine Riders with Electric Start Model No. 107.289860 (21HP Briggs & Stratton Engine with 42" Mower) CAUTION: Before using this product, read the manual and follow all its Safety Rules and Operating Instructions, For answers to your questions about this product, call: 1-800-659-5917 Sears Craf[...]

  • Page 2

    2[...]

  • Page 3

    Warranty Statement ..................................................... 3 Safety Rules & Information ......................................... 4 Identification Numbers ................................................ 9 Assembly .................................................................... 10 Pre-Operation ...............................[...]

  • Page 4

    Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle _ in text signifies important cautions or warning[...]

  • Page 5

    SLOPE OPERATION Slopes are a major factor related to loss-of-control and tip- over accidents, which can result in severe injury or death• Operation on all slopes requires extra caution• If you cannot back up the slope or if you feel uneasy on it, do not operate on it. Control of a walk-behind or ride-on machine sliding on a slope will not be re[...]

  • Page 6

    SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RiDE UP AND DOWN HILL, NOT ACROSS HiLL o_ 10 DEGREES MAX. WARNING: To avoid serious injury, operate your unit up and down the face of slopes, never across the face. Do not operate on slopes greater than 10 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extrem[...]

  • Page 7

    SERVICE AND MAINTENANCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling. 4. Never fuel the machine indoors. 5. Never store the machine or fuel cont[...]

  • Page 8

    SAFETY & OPERATION DECALS This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipm[...]

  • Page 9

    _(__' CRAFTSMAN _ When contacting the service center for replacement parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer's identification numbers, and engine serial numbers in the space provided for easy access. The identification tag is located on the underside of the seat. Tilt the s[...]

  • Page 10

    INSTALLING THE SEAT 1. Raise the seat base (see Figure 1). 2. Align the holes in the seat bottom with the holes in the seat base. 3. Secure the seat to the seat base with two 5/16-18 x 3/4 serrated head bolts for the rear seat slots, and two 5/16-18 x 3/4 shoulder bolts for the front slots. 4. Tighten to 14-19 ft-lbs (19-25 Nm). / J 5/16-18 x 3/4 1[...]

  • Page 11

    INSTALLING THE SEAT SAFETY SWITCH 1. Squeeze the side clips of the safety switch (A, Figure 2), and insert the switch into the slot (B) in the seat bottom. Be sure to slide the switch fully forward. 2. Connect the harness terminal housing (C) to the seat switch. , Loop the wire tie (D) around both the switch body and the terminal housing. t t t Fig[...]

  • Page 12

    SETTING UP THE GROUND SPEED CONTROL LEVERS 1. Loosen (do not remove) the hardware securing the ground speed control levers to the lever bases. 2. Raise the levers, aligning the upper hole in each lever with the upper slotted hole in the lever base. 3. Install the hardware as shown in Figure 3. Tighten to 15-17 ft-lbs (20-23 Nm). NOTE: Ground speed [...]

  • Page 13

    Remove the Packaging Materials ........... i Remove the cardboard from the crate. Remove any steel branding securing the unit to the crate. Locate the manual packet. Read the Operator's Manual Locate the operator's manual in the manual packet. You should always read and follow the instructions in the operator's manual. Proper care, p[...]

  • Page 14

    Parkin Brake Lever- .,=..._- ENGAGE Positon _ F CONTROL FUNCTIONS The information below briefly describes the function of individual controls. Starting, stop- Transmission Mower Blade ping, driving, and mowing require the combined ReleaseLevers Switch use of several controls applied in specific sequences. To learn what combination and sequence of c[...]

  • Page 15

    Mower Cutting Height Switch To increase the mower cutting height (raise the mower deck), press the top of the yellow cutting height switch. To decrease mower cutting height (lower the mower deck), press the bottom of the switch. Mower cutting height range is approximately 3-3/4" to 1-1/2" (9,5 to 3,8 cm). The cutting height gauge indicate[...]

  • Page 16

    CHECKS BEFORE STARTING • Check that the crankcase oil is filled to full mark on dipstick. • Fill the fuel tank with fresh fuel. FUEL RECOMMENDATIONS For daily operation: Use only unleaded gasoline with a pump sticker octane rating of 87 or higher. Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is approved as a fuel. Methyl T[...]

  • Page 17

    EMERGENCY STOPPING In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP. Use this method only in emergency situations. For normal engine shut down follow the procedure given in STOPPING THE RIDER AND ENGINE. STOPPING THE RIDER & ENGINE 1. Return the ground speed control levers to START/PARK positi[...]

  • Page 18

    DRIVING PRACTICE - BASIC DRIVING WARNING: Never operate on slopes greater than 17.6% (10°). See SLOPE OPERATION in the safety section. Zero turn riders operate differently from other four- wheeled vehicles. The drive wheels are also your steer- ing wheels. If you cannot drive the unit on a hill, you will not be able to steer the unit on it. Operat[...]

  • Page 19

    Practice Turning Around a Corner While traveling forward allow one handle to gradually return back toward neutral (see Figure 10). Practice sev- eral times before mowing. NOTE: To prevent damaging your lawn by pivoting direct- ly on the tire tread, it is best to keep both wheels going at least slightly forward. Practice Turning In Place To "ze[...]

  • Page 20

    MOWER DECK REMOVAL & INSTALLATION NOTE: Perform mower removal and installation on a hard, level surface such as a concrete floor. WARNING After lowering the mower cutting height, engage parking brake, turn off the mower blades, turn the ignition switch to STOP, and remove key before attempting to install or remove the mower. Removing the Mower [...]

  • Page 21

    MAINTENANCE SCHEDULE The following schedules should be followed for normal care of your rider and mower. RIDER MAINTENANCE, All Models Before Spring 8 25 100 200 Yearly Each Use & Fall Hours Hours Hours Hours Clean Debris from Rider and Engine Compartment * • Clean Debris from Engine Cooling Areas & Air Filter * • Check Tire Pressure ?[...]

  • Page 22

    Rider Maintenance Items WARNING Move the ground speed levers to START/PARK positions, engage the parking brake, turn the mower blades OFF, turn the ignition switch OFF, and wait for all moving parts to stop before accessing the engine compartment or performing any maintenance procedures. ACCESSING THE ENGINE COMPARTMENT Lift up on the back edge of [...]

  • Page 23

    LUBRICATION Service Interval: 25 hours. Lubricate the unit at the locations shown in Figures 18 through 22 as well as the following lubrication points. Grease: • front wheel grease fittings • front wheel bushings • mower arbors Use grease fittings when present. Not all greases are compatible. Use automotive-type lithi- um grease. Oil: • hyd[...]

  • Page 24

    CLEAN DECK & CHECK/REPLACE MOWER BLADES Service Interval: 25 hours or as required. WARNING For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury. WARNING For your personal safety, blade mounting capscrews must each be installed with two spring washers[...]

  • Page 25

    CLEANING THE BATTERY AND CABLES WARNING Corrosion hazard. Batteries contain acid. Always keep the battery upright and do not spill the electrolyte. Avoid contact with skin and eyes. Explosion hazard. Changing the battery produces explosive hydrogen gas. Only charge the battery in a well ventilated area, away from any ignition source such as a water[...]

  • Page 26

    CHECK / ADJUST PTO CLUTCH WARNING To avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground. Service Interval: 200 Hours. The Power Take Off (PTO) clutch drives the mower blades. The PTO clutch is engaged and disengaged by the mower blade switch. Check the PTO clutch adjust- ment every 200 hours [...]

  • Page 27

    Engine Maintenance Items CHECK ENGINE OIL LEVEL Service Interval: Before each use, and every 8 hours. 1. Turn the engine off, and set the parking brake lever to ENGAGE. 2. Clean the area around the dip stick (C, Figure 30). 3. Remove the dip stick (C) and clean it with a paper towel. 4. Insert the dip stick back into the engine. Thread the cap back[...]

  • Page 28

    AIR FILTER & PRE-CLEANER Service Interval: Pre-Cleaner: Every 25 hours or as required. Air Filter: Every 50 hours or as required. Replacement Interval: Pre-Cleaner: As required. Air Filter: Every 200 hours or once per season. Air Filter Removal & Installation 1. Lift up on the bottom of the latch (A, Figure 31 or 32) and flip the latch away[...]

  • Page 29

    REPLACE SPARK PLUG Service Interval: Yearly Replacement Spark Plug: 491055S Spark Plug Gap: .030" (.76 mm) 1. Stop the engine and allow it to cool. 2. Clean the area around the spark plug. 3. Remove the spark plug. 4. Check the spark plug gap. It should be .030" (see Figure 34). 5. Reinstall the plug into the cylinder head. Tighten the pl[...]

  • Page 30

    GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers have three adjustments: To Adjust Control Lever Height: Pull the levers in across the operator's lap to their DRIVE positions. Loosen the mount bolts (D, Figure 34) and raise or lower the levers to the desired position. Tighten the mounting bolts. To Adjust Control Lever End Gap: The con[...]

  • Page 31

    BRAKE ADJUSTMENT 1. Stop the unit, set the ground speed levers to START/PARK positions, set the parking brake lever to the ENGAGE position, turn the ignition OFF, and wait for all moving parts to stop. Remove the key. 2. Set both transmission release levers to the PUSH position. (Refer to "Pushing the Rider by Hand".) 3. Push the rider fo[...]

  • Page 32

    MOWER DECK LEVELING ADJUSTMENTS WARNING Before adjusting the mower, turn the mower blades OFF, turn the ignition switch OFF, remove the key, and allow all moving parts to stop. Disconnect the spark plug wire and fasten it away from the spark plug. Side to Side Leveling If the cut is uneven, the mower may need leveling. Unequal or improper tire pres[...]

  • Page 33

    Figure 40. Orient Blades Front-to-Back Front To Back Leveling If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. See CHECK TIRE PRESSURE. 1. Turn the blades front-to-back as shown in Figure 40. Measure the distance from the ground to front tip of center blade, and from ground to rear t[...]

  • Page 34

    STORAGE Before Storage Before you store your unit for the off-season, read the Maintenance and Storage instructions in the Safety Rules section, then perform the following steps: • Turn the mower blades OFF, set the ground speed control levers to START / PARK, set the parking brake lever to ENGAGE, and remove the key from the igni- tion switch. ?[...]

  • Page 35

    While normal care andregular maintenance will extend the life of your equipment, prolonged or constant use may eventually require thatservice be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their caus- es andremedies. If you prefer, all of these procedures canbe performed fory[...]

  • Page 36

    Engine runs, but Transmission release levers in PUSH Move levers to DRIVE positions. rider will not 9ositions. drive. Drive belt slips, Clean or replace belt as necessary, Belt is broken, Replace drive belt, Contact Sears Parts & Repair, Parking brake is not fully released, Contact Sears Parts & Repair, Rider drive belt Pulleys or belt grea[...]

  • Page 37

    anual Del Due o ® ZTS Gire a cero los montables posteriores del motor con el arranque el6ctrico No. de modelo 107.289860 (:21HP Briggs & Stratton Engine con segadora de 42") PRECAUCION: Este producto tiene un mot or con expulsi6n baja el cual funciona difer- entemente a otros motores. Antes que arranque el motor, lea y comprenda el Manual[...]

  • Page 38

    38[...]

  • Page 39

    Declaracibn de Garantia ........................................... 39 Reglas e Informacibn de Seguridad ........................ 40 Ndmeros de Identificacibn ........................................ 45 Montaje ....................................................................... 46 Pre-Operacibn ..................................................[...]

  • Page 40

    Leaestas reglas de seguridad y sigalas con cuidado. No obedecer estas reglas puede ocasionar la perdida delcontrol sobre la unidad, lesiones severas a la persona o la muerte de usted, o espectadores, o daSos a la o al equipo. Esta cubierta de la podadora es capaz de amputar manos y pies y de arrojar objetos. El tri&ngulo_, en el texto denota pr[...]

  • Page 41

    OPERACION EN CUESTAS Las cuestas son un factor importante relacionado con los acci- dentes por p@dida de control y volcaduras, y pueden propiciar lesiones severas o la muerte. Cualquier operaci6n en cuestas exige precauciones extremas. Si usted no puede dar marcha atras en una cuesta o se siente inquieto en ella, no opere en ella. No se puede recup[...]

  • Page 42

    GUJA SUGERIDA PARA EL AVISTAMIENTO DE PENDIENTES PARA UNA OPERACION SEGURA DEL MONTABLE CON ACCESORIO DOBLAR A LO LARGo DE LA IENTE "D 10 CONDUZCA SOLO HACIA ARRIBAY HACIA ABAJO POR LA PENDIENTE NUNCA DE UN LADO A OTRO ro 10 GRADOS MAXIMO ADVERTENCIA: Para evitar lesiones graves, opere la unidad hacia arriba y hacia abjo por la pendiente, nunc[...]

  • Page 43

    SERVICIO Y MANTENIMIENTO Manejo Seguro de la Gasolina 1. Apague cigarros, puros, pipas y otras fuentes de ignici6n. 2. Use s61o los contenedores aprobados para gasolina. 3. Nunca quite el tap6n de la gasolina ni cargue combustible con el motor encendido. Permita que el motor se enfrie antes de poner combustible. 4. Nunca cargue combustible para la [...]

  • Page 44

    CALCOMANiAS DE SEGURIDAD Y OPERAClON Esta unidad fue dise_ada y fabricada para ofrecerle la seguridad y confiabilidad que usted esperarfa de un Ifder en la industria de la fabricaci6n de equipos motorizados para el exterior. Aunque leer este manual y las medidas de seguridad que con- tiene le proporcionar_t el conocimiento b_tsico necesario para op[...]

  • Page 45

    _ j CRAFTSMAN I liiid i ,i] l] iiiii iiii]i iill Chapa de Identificaci6n Cuando se ponga en contacto con el centro de servi- cio para obtener partes de repuesto, servicio o infor= macion usted DEBER_, proporcionar estos n_meros. Anote el nombre/nOmero del modelo, nt_meros de identi- ficaci6n del fabricante y los nOmeros de serie del motor en el esp[...]

  • Page 46

    INSTALACION DEL ASIENTO 1. Levante la base del asiento (vea la Figura 1). 2. Alinee los orificios en la parte de abajo del asiento con los orificios en la base del asiento. 3. Sujete el asiento a la base del asiento con dos tuer- cas de cabeza dentada de 5/16-18 x 3_ para los orifi- cios traseros del asiento, y dos tuercas con traba punta de caSone[...]

  • Page 47

    INSTALACION DEL INTERRUPTER DE SEGURIDAD DEL ASIENTO 1. Apriete los ganchos laterales del interruptor de seguridad (A, Figura 2), e inserte el interruptor en la ranura (B) en la parte baja del asiento. Asegt3rese de deslizar el interruptor completamente hacia adelante. 2. Connecte la caja del terminal de cableado (C) al interruptor del asiento. 3. [...]

  • Page 48

    MONTAJE DE LAS PALANCAS DE CONTROL DE VELOCIDAD DE DESPLAZAMIENTO 1. Aflojo (no retire) los herrajes que sujetan a las palan- cas de control de velocidad de desplazamiento a sus bases (vea la Figura 3). 2. Levante las palancas, alineando el orificio superior en cada palanca con el orificio rasurado superior en la base de palanca. 3. Instale los her[...]

  • Page 49

    Retirar los Materiales de Empaque ........................ : i Quite el cart6n del caj6n de embalaje. Quite el encintado de acero que sujeta la unidad al caj6n de embalaje. Ubique el paquete del manual. Leer el Manual del Operador Ubique el manual del operador en el paquete del manual. Lea siempre el manual del oper- ador y siga las instrucciones a[...]

  • Page 50

    Palanca de Control de Velo id d de Palancas de Velocidad - Palancas de Velocidad - _A I I t P0_ici6. de DRIVE P0eici6. de PARK ,I- J J _ -- Gasolina "_ FU.C,O. S CO.T.O. La informaci6n abajo describe brevemente la fun- /_ ci6n de los controles individuales. Arrancar, _ _ /" detenerse, conducir y podar el cesped requiere _'0 _ del use[...]

  • Page 51

    Ajuste de Altura de Corte de la Sesgadora Para aumentar la altura de corte de la sesgadora (elevar la cubierta de la sesgadora), oprima la parte superior del ajuste de altura de corte amarillo de la sesgadora. Para disminuir la altura de corte de la sesgadora (bajar la cubierta de la sesgadora), optima la parte inferior del ajuste. El tango de la a[...]

  • Page 52

    VERIFICACIONES ANTES DE ARRANCAR • Verifique que el aceite del c_trter est_ en la marca de Ileno de la varilla de nivel de aceite. • Llene el tanque de gasolina con combustible fresco. RECOMENDACIONES DE COMBUSTIBLE Para operaci6n diaria: Use s61o gasolina sin plomo donde la calcomanfa de la bomba indique un octanaje de 87 o mayor. El gasohol ([...]

  • Page 53

    PARO DE EMERGENCIA En caso de emergencia, el motor puede detenerse simple- mente girando el interruptor de encendido a STOP (paro). Use este m6todo s61o en situaciones de emergencia. Para apagar el motor normalmente, siga el procedimiento indicado en DETENER EL MONTABLE Y EL MOTOR. DETENER EL MONTABLE Y EL MOTOR 1, 2, 3. 4, Regrese las palancas de [...]

  • Page 54

    PRACTICA DE MANEJO - MANEJO BASICO ADVERTENCIA: Nunca opere en cuestas mayoras a 17.6% (10°). Vea OPERACION EN CUESTAS en la secci6n de seguridad. Los tractores de giro cero operan de modo difer- ente a otros vehiculos de cuatro ruedas. Las ruedas de trac- ci6n tambi_n son sus ruedas de direcci6n. Si usted no puede conducir la unidad en una colina[...]

  • Page 55

    Practica de dar Vuelta en una Esquina Mientras viaja hacia adelante permita que una palanca regrese gradualmente en direcci6n del neutral (vea la Figura 10). Practique varias veces antes de podar el cesped. NOTA: Para evitar girar directamente sobre la banda de rodamiento, es mejor mantener las dos ruedas en mar- cha hacia adelante aunque sea liger[...]

  • Page 56

    REMOCION E INSTALACION DE LA CUBIERTA DE LA SESGADORA NOTA: Ejecute la remocidn e instalacidn de la sesgadora sobre una superficie dura y nivelada como un piso de concreto, ADVERTENCIA Despuds de bajar la altura de corte de la sesgadora, accione el freno de mano, desactive las cuchillas de la sesgadora, gire el interruptor de encendido a STOP y qui[...]

  • Page 57

    PROGRAMA DE MANTENIMIENTO El siguiente programa debe seguirse para el cuidado normal de su tractor y podadora. MANTENIMIENTO DEL MONTABLE, de toclos los Antes de Primavera y 8 25 100 200 Anual moclelos eada uso Verano Horas Horas Horas Horas mente Limpie el residuo del montable y del compartimiento ,, del motor * Limpie el residuo de las areas de r[...]

  • Page 58

    Elementos de Mantenimiento del Tractor A ADVERTENCIA Mueva las palancas de velocidad de desplazamiento a las posiciones ARRANCAR/ESTACIONAR, engrane el freno de estacionamiento, APAGUE las cuchillas del cortacdsped, APAGUE el interruptor de ignici6n, y espere que todas las piezas m6viles se detengan antes de acceder al compartimiento del motor o re[...]

  • Page 59

    LUBRICACION Intervalo de Servicio: 25 horas. Lubrique la unidad en los lugares mostrados en las Figuras 18 a 22 asi como en los siguientes puntos de lubricaci6n. Grasa: • engrasadores de la rueda delantera • bujes de la rueda delantera • arboles de sujeci6n de la podadora Use engrasadores cuando est6n presentes. No todas las grasas son compat[...]

  • Page 60

    LIMPIAR CUBIERTA Y VERIFICAR/ REEMPLAZAR ASPAS DE PODADORA Intervalo de Servicio: 25 horas o segQn se requiera. ADVERTENCIA Para su seguridad personal, no maneje las aspas afiladas de la podadora con las manos descubiertas. El manejo imprudente o indebido de las aspas puede resultar en lesiones graves. ADVERTENCIA Para su seguridad personal, los to[...]

  • Page 61

    LIMPIAR BATERJA Y CABLES , ADVERTENCIA Peligro de corrosi6n. Las baterias contienen dcido. Conserve la bateria siempre de pie y no derrame el electrolito. Evite el contacto con la piel y los ojos. Peligro de explosi6n. Cuando quite o instale los cables de la bateria, desconecte PRIMERO el cable negativo y condctelo al FINAL. Si no se hace en este o[...]

  • Page 62

    VERIFICAR/AJUSTAR EMBRAGUE DEL PTO ADVERTENCIA Para evitar lesiones graves, s61o haga los ajustes con el motor detenido, la Ilave quitada y el tractor en terreno nivelado. Intervalo de Servicio: 200 horas. El embrague del PTO se embraga y desembraga con el interruptor PTO. El embrague suministra la energ[a y frena las aspas de la podadora. Verifiqu[...]

  • Page 63

    ELEMENTOS DE MANTEN- IMIENTO DEL MOTOR VERIFIQUE EL NIVEL DE ACEITE DEL MOTOR Intervalo de servicio: Antes de cada uso, y cada 8 horas. 1. Apague el motor, y coloque el freno de parada en la posi- ci6n de PARK (parado). 2. Limpie el Area alrededor de la varilla para medici6n del nivel (C, Figura 30). 3. Remueva la varilla para medici6n del nivel (C[...]

  • Page 64

    SERVICIO DEL FILTRO DE AIREY DEL PRE- PURIFICADOR Intervalo de servicio: Prepurificador: cada 25 horas o conforme sea necesario. Filtro de aire: cada 50 horas o conforme sea necesario. Intervalo de reemplazo: Prepurificador: conforme sea necesario. Filtro de aire: cada 200 horas o una vez por estaci6n. Remocibn e instalacibn del filtro de aire 1. L[...]

  • Page 65

    REEMPLACE LA BUJJA DE ENCENDIDO Intervalo de servicio: Anualmente Bujia de encendido de reposici6n: 491055S Separaci6n de la bujia de encendido: .76 mm (030"). 1. Pare el motor y espere a que se enfr_e. 2. Limpie el Area alrededor de la bujfa de encendido. 3. Remueva la bujfa de encendido. 4. Verifique la separaci6n de la bujfa de encendido. D[...]

  • Page 66

    AJUSTE DE PALANCA DE CONTROL DE VELOCIDAD Las palancas de control tienen tres ajustes: Para Ajustar la Altura de las Palancas de Control: Jale las palancas hacia adentro, encima del regazo del operador a la posici6n de DRIVE. Afloje los pernos de montaje (D, Figura 34) y suba o baje las palancas a la posici6n deseada. Apriete los pernos de montaje.[...]

  • Page 67

    AJUSTE DE LOS FRENOS 1. Detenga la unidad, coloque las palancas de veloci- dad de desplazamiento en las posiciones START/PARK (ARRANCAR/ESTACIONAR), coloque la palanca del freno de estacionamiento en la posi- ci6n ENGAGE (ENGRANAR), apague la ignici6n (OFF), y espere que todas las piezas m6viles se detengan. Quite la Ilave. 2. Coloque ambas palanca[...]

  • Page 68

    AJUSTE DE NIVEL DE LA CUBIERTA DE LA PODADORA ADVERTENCIA Antes de verificar la podadora, apague el PTO y el motor. Permita que se detengan todas las partes en movimiento. Quite la Ilave del encendido, luego desconecte el cable de la bujia y suj_telo lejos de la bujia. Si el corte es desigual, es posible que necesite nivelar la podadora. La causa d[...]

  • Page 69

    Figura 40. Orientar las Aspas de Adelante hacia Atr_s Nivelado de Adelante hacia Atras Si el corte es desparejo, es posible que la cortadora de cesped necesite set nivelada. La presiSn de neum&ticos desigual o incorrecto tambien puede causar un corte desparejo. Vea VERIFICAR PRESION DE NEUMATICOS. , 2, Gire las aspas de adelante hacia atr_ts co[...]

  • Page 70

    ALMACENAMIENTO Antes de almacenar su unidad en la temporada baja, lea las instrucciones de Mantenimiento y Almacenamiento en la sec- ci6n de Reglas de Seguridad, luego realice los siguientes pasos: • Desacople el PTO, ponga el freno de mano y quite la Ilave. • Verifique el nivel de todos los fluidos. Verifique todos los elementos de mantenimien[...]

  • Page 71

    ADVERTENCIA Para evitar lesiones graves, realice el mantenimiento del tractor o la podadora solo con el motor apagado y el freno de mano en PARK. Siempre quite la Ilave del encendido, desconecte el cable de la bujia y suj_telo lejos de la bujia antes de empezar con el mantenimiento, para evitar que el motor arranque accidentalmente. Si Io prefiere,[...]

  • Page 72

    El motor opera Las palancas de desembrague de la Mueva las palancas a la posici6n de DRIVE. pero el tractor transmisi6n en posici6n de EMPUJAR. no avanza. La banda de tracci6n se barre. Limpie o reemplace la banda segL_n sea necesario. La banda esta rota. Reemplace banda. Contacte Partes y Reparaciones de Sears. Freno de mano no esta desaccionado. [...]

  • Page 73

    Repair Parts PTS - 1[...]

  • Page 74

    Frame, Body & Seat Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 16 15 18 19 21 64 =14 , 1 17 12 9 65 26 8 1 38 11 Torque Ref. No, 11 to 150 Ft. Lbs, or 204 Nm. 15 t 53 - 51 31 59 33 60 , >; To be assembled between Ref. Nos. 33 & 57 48 47 45 PTS - 2[...]

  • Page 75

    Frame, Body & Seat Group REF NO PART NO. QTY. 1 1733448ASM 2 2 1960160SM 4 3 1611710SM 2 4 1734135SM 2 5 1730186SM 2 6 1733426ASM 1 7 1733571SM 2 8 1960687SM 3 9 2860744SM 1 10 1960035SM 1 11 2860646SM 1 12 1733304ASM 1 13 1930601SM 2 14 1960368SM 2 15 1921333SM 1 16 1726025BNYP 1 17 1960694SM 14 18 1931317SM 2 19 1726306SM 1 20 1726018SM 1 21 [...]

  • Page 76

    Frame, Body & Seat Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 16 15 18 19 21 64 =14 , 1 17 12 9 65 26 8 1 38 11 Torque Ref. No, 11 to 150 Ft. Lbs, or 204 Nm. 15 t 53 - 51 31 59 33 60 , >; To be assembled between Ref. Nos. 33 & 57 48 47 45 PTS - 4[...]

  • Page 77

    Frame, Body & Seat Group REF NO PART NO. QTY. 44 1726400SM 1 45 1921221SM 1 46 1919381SM 1 47 7090189SM 1 48 7024340SM 1 49 7102860YP 1 50 1734320SM 1 51 1921977SM 5 52 1933988SM 4 53 1727810ASM 1 54 1726390SM 2 55 1715962ASM 1 56 1925003SM 6 57 1733393ASM 1 58 1687021SM 1 59 1960686SM 9 60 1920415SM 1 61 1931942SM 1 62 1960534SM 1 63 7070814SM[...]

  • Page 78

    Engine Group - 21HP Briggs & Stratton ZTS 6000- 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3O 29 15 13 _ 35 Foam cannot contact_ rotating engine screen 51 14 16 < 28 I 10 I I Torque screw 3 to 12-14 Ft. Lbs. 4 or 27 to underside Fuel tank assembly found in Frame, Body & Seat Group, / Ti[...]

  • Page 79

    Engine Group - 21HP Briggs & Stratton REF NO PART NO. QTY. 1 33M7770111 B1 1 2 7300919ASM 1 3 1936228SM 2 4 1917356SM 2 5 1732259SM 1 6 1731214SM 1 7 1960295SM 4 8 1927557SM 4 9 1667812SM 1 10 7300917SM 1 11 1667811SM 1 12 1921977SM 1 13 1732273SM 1 14 1921221SM 1 15 7300918ASM 1 16 1960720SM 4 18 2832747SM 2 19 1726498SM 1 20 2828635SM 3 21 71[...]

  • Page 80

    Transmission Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. PTS - 8[...]

  • Page 81

    Transmission Group REF NO PART NO. QTY. 1 1960223SM 2 2 1919381SM 4 3 1703900SM 2 4 1960684SM 2 5 1727555SM 1 6 1727556SM 1 7 1727831SM 2 8 1930650SM 6 9 1927120SM 4 10 1923141SM 4 11 1919326SM 6 13 1717024SM 1 14 1733913SM 1 15 1960268SM 1 16 1960758SM 1 17 1733305ASM 1 18 1921719SM 2 19 1725550SM 1 20 1733914SM 1 21 1931277SM 6 22 5020601SM 8 23 [...]

  • Page 82

    Transmission Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. PTS - 10[...]

  • Page 83

    Transmission Group REF NO PART NO. QTY. 46 1933988SM 2 47 1728073SM 2 48 1728074SM 2 49 1728075SM 1 50 1728060SM 1 51 1687329SM 2 52 -- 2 53 -- 2 54 1728076SM 1 55 1716622SM 1 56 1735490SM 1 57 1735491SM 1 58 1735483SM 2 58 1735482SM ZTS 6000 - 107.289860 DESCRIPTION NUT, Push Pal, 5/16 PULLEY, 4-1/2" Transmission FAN, 6" Transmission PAR[...]

  • Page 84

    Controls Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 28 33 32 f / 32 12 Ibs. inward force measured 1" above bottom of foam grips 24 21 )_12 44 36 41 42 43 Ref: Front Panel * Note: Handlebars out (locked) compress brake spring to 3" length. F F ) Brake arm to be&apos[...]

  • Page 85

    Controls Group REF NO PART NO. 1 1726410SM 2 2 1727796ASM 2 3 1960686SM 10 4 1720452SM 2 5 1919381SM 6 6 1960086SM 4 7 1917356SM 4 8 1727926ASM 1 9 1727927ASM 1 10 1931338SM 4 11 1931335SM 4 12 1727663ASM 2 13 1727919SM 2 14 1728010ASM 1 15 1728009ASM 1 16 7300992AYP 1 17 7091298SM 3 18 7015761YP 1 19 1960027SM 3 20 7091591SM 2 21 7300993AYP 1 22 7[...]

  • Page 86

    Controls Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 28 33 32 f / 32 12 Ibs. inward force measured 1" above bottom of foam grips 24 21 )_12 44 36 41 42 43 Ref: Front Panel * Note: Handlebars out (locked) compress brake spring to 3" length. F F ) Brake arm to be&apos[...]

  • Page 87

    Controls Group REF NO PART NO. QTY. 44 1727918SM 2 45 1703805SM 2 46 1725927SM 1 DESCRIPTION SHOCK ABSORBER RING, Klipring Extension (for .500 Dia. Shaft) SHAFT, Cross ZTS 6000 - 107.289860 Footnotes PTS - 15[...]

  • Page 88

    Electrical Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 9 ' / Tie switch to cable 11 connector body Headlighl Switct (Optional) lO 28 1 Tie Harness to throttle cable I- 3O Seat Switch / / m 31 Clip harness to seatpan. 16 / ! ! t i 19 x_/ 10 / f 1 Electric Clutch[...]

  • Page 89

    Electrical Group REF NO PART NO. 1 7022886YP 2 1686734SM 3 1960547SM 4 1717549SM 5 1717550SM 6 1717163SM 8 1722611SM 9 1722887SM 10 1701011SM 11 7023354YP 12 1667805SM 13 1665872SM 14 1685215SM 15 2823341SM 16 2821319SM 17 2816964SM 18 2816622SM 19 1677296SM 20 1716549SM 21 1713163SM 22 1727668SM 23 1724588SM 24 1665238SM 25 1665237SM 26 7075622SM [...]

  • Page 90

    Lift Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 24 / / 26 25 30 21 Add Loctite #271 to item Ref. No. 21 19 18 17 L 14 _- 16 ]1 Adjust Ref. No. 12 _¢.. with thread going / through Iocknuts /" f /" J Adjust Ref. No. 12 with thread going through Iocknuts 27 > Posttion[...]

  • Page 91

    Lift Group ZTS 6000 - 107.289860 REF NO 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 33 36 37 38 PART NO. 1922007SM 1734042SM 1733381SM 1733535ASM 009x67MA 7091575SM 094067MA 1960170SM 1960074SM 1704420SM 1960687SM 1666294SM 1731894SM 1734217SM 1733356ASM 1673796SM 1734336ASM 1931337SM 1733536ASM 1960757SM 1921319S[...]

  • Page 92

    Wheel & Tire Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 7 1 / / 8 Torque Ref. No. 8 to 45-50 ft. Ibs. or 61.2-68 Nm. .7 ! t l/k<.<.<. >¢_'J' f t i f f i J .i i /. 5 PTS - 20[...]

  • Page 93

    Wheel & Tire Group REF NO PART NO. QTY. 1 1726383SM 2 2 7091772SM 2 3 1724841SM 2 4 1734013SM 2 5 7090839SM 2 6 2812808SM 2 7 2172353SM 2 8 2177725SM 8 ZTS 6000 - 107.289860 DESCRIPTION WHEEL & TIRE ASSEMBLY, 18 x 8-1/2-8 CAPSCREW, Hex Head TUBE, Caster Wheel Spacer WHEEL & TIRE ASSEMBLY, 11 x 4-5 NUT, Hex Center Lock FITTING, Lube VALV[...]

  • Page 94

    Decals Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 15 6 f I REAR VIEW ,L...._ 21 5 2O 16 g 12 I0 11 13 14 Ig 18 17 PTS - 22[...]

  • Page 95

    Decals Group ZTS 6000 - 107.289860 REF NO PART NO. 1 1704277SM 2 1704276SM 3 1731924SM 4 * 5 7103145YP 6 1734147SM 7 7102575YP 8 7102574YP 9 1726638SM 10 7103172YP 11 1734335SM 12 1734140SM 13 1734270SM 14 7103067YP 15 7103068YP 16 7102576YP 17 1726631SM 18 7103082YP 19 1734276SM 20 7103146YP 21 1734672SM 22 7102578YP -- 1717163SM -- 7103069 QTY. 1[...]

  • Page 96

    42" Mower Deck - Clutch & Support Group ZTS 6000- 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. BACKSIDE IDLER 27 PULLEY -- BACKSIDE IDLER PULLEY ARBOR DRIVE PULLEY 13 $ 14 Clutch 19 18 _ 14 16 11 1"_ 24 25 PTS - 24[...]

  • Page 97

    42" Mower Deck - Clutch & Support Group REF NO 1 2 3 4 5 6 7 8 9 lO 11 12 13 14 15 16 17 18 19 2o 21 22 23 24 25 26 27 27 PART NO. 2108765SM 1960170SM 1714760SM 1732258ASM 1960687SM 1734344ASM 1733578ASM 1734185ASM 1733576ASM 1734242ASM 1931277SM 1935048SM 1931338SM 1931333SM 1931211SM 1733844SM 1734243ASM 1714255SM 1960534SM 1732360SM 192[...]

  • Page 98

    42" Mower Deck - Housing & Arbor Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 24 18 21 16 / 15 TORQUE TO 1 65-75 FT/LBS or 88.4-102 Nm I i 4 10 13 TORQUE TO 80-90 FT/LBS 108.8 - 122.4 Nm L _8 9 LUBE 7 FITTING PTS - 26[...]

  • Page 99

    - Housing & Arbor Group ZTS 6000 - 107.289860 42" Mower Deck REF NO PART NO. QTY. 1 1960576SM 2 2 1732354SM 2 3 7072440SM 2 4 7012491SM 4 5 2108202SM 4 6 1731372BMYP 2 7 1704314SM 2 8 7072537SM 2 9 1730100BNYP 1 10 1731917SM 2 11 1731898ASM 2 12 7024467SM 4 13 7091633SM 2 15 721083BMYP 2 16 1960686SM 6 17 721369BMYP 1 18 1931333SM 5 19 192[...]

  • Page 100

    ZTS 6000 - 107.289860 11 552 "e 691 @ 684 ] 584 718_ i 48 SHORT BLOCK ] ] 1058 OPERATOR'S MANUAL ] [ 1329 REPLACEMENT ENGINE ] ] 1330 REPAIR MANUAL ] 1263 331877-0144-B1 1264 616 f i if; 307 S{t 404 /_ 614 Assemblies include all parts shown in frames. Liquid Sealant and Breather Gasket can be used Interchangeably. Cylinder Assembly Engi[...]

  • Page 101

    331877-0144-B1 1022 883 J 1022 238 O 617 _!) 914 _ 63t_', 1026 ___ Assemblies include all parts shown in frames. Liquid Sealant and Rocker Cover Gasket can be used interchangeably. Cylinder Head Assembly Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. Part No. Qty. Description 5 796005 1 Head-Cylinder 7 794114 1 Gasket-Cylinder Head[...]

  • Page 102

    ZTS 8000- 107.289860 331 877"01 44-B1 27 2_ 1044 161 146 741 1270 759 24 i_i Assemblies include all parts shown in frames. Crankshaft, Piston/Ring and Counterweight Assembly Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. 16 24 25 26 27 28 29 32 Part No. Qty. Description 793410 1 Crankshaft 222698s 1 Key-Flywheel 794124 1 Piston Ass[...]

  • Page 103

    331877-0144-B1 zTs 8000- lo7.28986o 200 12 22 15 _i_ 617 54 1O27 943 75o_ 51 51A 4_J 45 J Assemblies include all parts shown in frames. Engine Sump, Intake Manifold and Camshaft Assembly Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. Part No. Qty. Description 4 795993 12 69711O 15 690946 20 795387 22 692125 43 691968 45 690564 46 793880[...]

  • Page 104

    zrs 8000- lo7.28986o 331 877.-01 44-B1 177 ( 525 24O 385 Assemblies include all parts shown in frames. Dipstick/Tube and Fuel Pump Assembly Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. 177 691031 187 791805 Part No. Qty. Description 240 691035 385 694476 385A 690297 387 697090 387A 808656 1 1 1 1 1 1 SeaI-O Ring (Dipstick) Line-Fuel ([...]

  • Page 105

    331877"-0144-B1 zrs _ooo- lo7.28988o 654 1266 '4_/" 13o _?) it 95 _ _ 987 (_) 51 104 <-_ ...... / 105 127 1091 Assemblies include all parts shown in frames. Carburetor Assembly Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. 51 692137 53 690227 Part No. Qty. Description 94 793610 95 690718 98 695408 104 694918 105 69[...]

  • Page 106

    zrs _ooo- lo7.28986o 331877.-0144-B1 222 188 209 _Jf_ 216 _ 265 267 334 !_ 851 877 1i059 } } 1119 877A _ _:_% Assemblies include all parts shown in frames. Governor, Ignition and Alternator Assemblies Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. Part No. Qty. Description 188 691693 3 Screw (Control Bracket) 202 691841 1 Link-Mechanica[...]

  • Page 107

    331877.-0144-B1 O4O 445 3O4 3O5 I 1036 EMiSSiONS LABEL I 78_ ZTS 6000-107.289860 73 967 J ............ 1005 37 415 i, i,_ ::: ..... 1279 _i_ 1265 _. L%, i udY 1044 1051 783 Assemblies include all parts shown in frames. Blower Housing and Flywheel Assembly Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. Part No. Qty. Description 23 693556[...]

  • Page 108

    zrs 8000- lo7.28986o 331 877.-01 44-B1 1051 _'/'_ 783 _j_ 513 / 801/,:_ 8O3 802 310 5O3 729 697_ Assemblies include all parts shown in frames. Starter Motor Assembly Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. 309 693551 310 690323 Part No. Qty. Description 503 691532 510 693699 513 692024 544 692034 697 690372 729 691224 7[...]

  • Page 109

    331 877-01 44-B1 zTs 8000- lo7.28986o 358 ENGINE GASKET SET 12 617 1022 2O 51 883 1266 0 85O 1095 VALVE GASKET SET 51 1022 Liquid Sealant is Interchangeable with Rocker Cover Gasket and/or Valve Cover Gasket Assemblies include all parts shown in frames. Engine Gasket and Valve Gasket Set Assemblies Engine Briggs & Stratton Model 331877-0144-B1 [...]

  • Page 110

    zrs 8000- lo7.28986o 331 877.-01 44-B1 121 CARBURETOR OVERHAUL KIT 51 104 105 127 _) I ',! i 617 634 276 F_bb c:,/ 987 _:_ 1266 1266A ................ :-. [, i Ref. No. Assemblies include all parts shown in frames. Carburetor Overhaul Kit Assembly Engine Briggs & Stratton Model 331877-0144-B1 Part No. Qty. Description 51 692137 104 6[...]

  • Page 111

    Hardware identification & Torque Specifications Common Hardware Types Hex Head Capscrew Carriage Belt €((((((((((((((((((( 0 Washer Leckwasher _Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1/2", this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the thre[...]

  • Page 112

    PTS-40[...]

  • Page 113

    PTS - 41[...]

  • Page 114

    PTS - 42[...]

  • Page 115

    Repair Protection Agreements Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection A[...]

  • Page 116

    Your Home For expert troubleshooting and home solutions advice: www.managemyhome.com For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For [...]