Craftsman 107.2777 manual

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Table of contents for the manual

  • Page 1

    Operator's Manual ZT 7000 Zero-Turn Rear Engine Rider 18 HP, 50" Mower Electric Start Model No. 107.277700 CAUTION: Before using this product, read the manual and follow all its Safety Rules and Operating Instructions, For answers to your questions about this product, call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat N[...]

  • Page 2

    Nota: Una traducci6n en espaRol de este Manual del Operador puede encontrarse en la p_.gina 33. Warranty Statement ..................................................... 2 Safety Rules & information ......................................... 3 identification Numbers ................................................ 7 Optional Accessories .........[...]

  • Page 3

    Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwin og_bjb'ects. The triangle _ in text signifies important cautions or[...]

  • Page 4

    SLOPE OPERATION Slopes are a major factor related to loss-of-control and tip- over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution, if you cannot back up the slope or if you feel uneasy on it, do not operate on it. Control of a ride-on machine sliding on a slope will not be regained by the appli[...]

  • Page 5

    SERVICE AND MAINTENANCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling. 4. Never fuel the machine indoors. 5. Never store the machine or fuel cont[...]

  • Page 6

    SAFETY & OPERATION DECALS This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipm[...]

  • Page 7

    IIIlillllllllll Iliiillililllil When contacting the service center for replacement parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer's identi- fication numbers, and engine serial numbers in the space provided for easy access. The identification tag is located on the underside of the seat de[...]

  • Page 8

    - Twin Bag Grass Catcher - Headlight Kit • Bumper Kit • Wheel Weights Setup instructions - Setup instructions - Operator's Manual & Parts English Spanish Book - English/Spanish Setup in 6 E_y Step: Troubleshooting Setup i_, _ _asv Step_: ......... _,_ ,,=_ _, 2. _ _2:_:_ s. _ _2_)_u_ ' Troubleshooting Oper_toCs Manu_l Z_ 7OOO _ri,[...]

  • Page 9

    m Read The Operator's Manual • Read the operator's manual. You should always read and follow the instructions in the Operator's manual. Proper care, performance tips, and safety information is located in this important document. 1 Always Check the Oil Level Check the engine oil level. The engine in your tractor has been shipped, fr[...]

  • Page 10

    _Left Ground RightGround Speed Lever Speed Lever N Parking Brake N Transmission ReleaseLevers Ground Speed Levers - Ground Speed Levers - DRIVE Positons PARK Positons CONTROL FUNCTIONS Figure 1. Controls The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of s[...]

  • Page 11

    Mower Height of Cut Adjustment To adjust cutting height, rotate the turn crank clockwise to raise the mower deck and counterclockwise to lower the mower deck. ignition Switch The ignition switch starts and stops the engine; it has three positions: OFF Stops the engine and shuts off the electrical system. RUN Allows the engine to run and powers the [...]

  • Page 12

    CHECKS BEFORE STARTING • Check that the crankcase oil is filled to full mark on dipstick. • Adjust the seat position and make certain you can reach all controls. Fill the fuel tank with fresh fuel. FUEL RECOMMENDATIONS For daily operation: Use only unleaded gasoline with a pump sticker octane rating of 87 or higher. Gasohol (up to 10% ethyl alc[...]

  • Page 13

    EMERGENCY STOPPING In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOR Use this method only in emergency situations. For normal engine shut down follow the procedure given in STOPPING THE RIDER AND ENGINE. STOPPING THE RIDER & ENGINE 1. Returning the ground speed control levers to PARK positions [...]

  • Page 14

    DRiViNG PRACTICE- BASIC DRIVING WARNING: Never operate on slopes greater than 17.6% (10°). See SLOPE OPERATION in the safety section. Zero turn riders operate differently from other bur- wheeled vehicles. The drive wheels are also your steer- ing wheels. If you cannot drive the unit on a hill, you will not be able to steer the unit on it. Operatin[...]

  • Page 15

    Practice Turning Around a Corner While traveling forward allow one handle to gradually return back toward neutral. Practice several times before mowing. NOTE." To prevent piveting directly on the tire tread, it is best to keep both wheels going at least slightly forward. Practice Turning in Place To "zero turn" means to turn in place[...]

  • Page 16

    MOWER DECK REMOVAL & INSTALLATION NOTE: Perform mower removal and installation on a hard, level surface such as a concrete floor. WARNING Engage parking brake, disengage PTO, stop engine and remove key before attempting to install or remove the mower. Removing the Mower Deck 1. Turn the PTO off, set the parking brake to PARK, turn the ignition [...]

  • Page 17

    MAINTENANCE SCHEDULE The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter. RIDER MAINTENANCE Before Every Spring 8 25 100 200 ITEMS Each Use & Fall Hours [...]

  • Page 18

    Rider Maintenance items CLEAN DEBRIS FROM RIDER AND ENGINE COMPARTMENT Service IntervaJ: Before each use. CAUTION: if debris is not removed from the engine compartment and other hot surfaces, it creates a fire hazard. Before starting the unit at the beginning of the mowing session, remove any grass clippings, dirt, leaves, or other debris from the [...]

  • Page 19

    LUBRiCATiON Service Interval: 25 hours. Lubricate the unit at the locations shown in Figures 15 through 17 as well as the following lubrication points. Grease: r_ . front wheel grease fittings • front wheel bushings • mower pivots • mower arbors Use grease fittings when present. Not all greases are compatible. Use automotive-type lithi- um gr[...]

  • Page 20

    CLEAN DECK & CHECK / REPLACE MOWER BLADES Service Intervah 25 hours or as required. WARNING For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury. WARNING For your personal safety, blade mounting capscrews must each be installed with a hex/spline wash[...]

  • Page 21

    CLEANING THE BATTERY AND CABLES WARNING Be careful when handling the battery. Avoid spilling electrolyte. Keep flames and sparks away from the battery. When removing or installing battery cables, disconnect the negative cable FIRST and reconnect it LAST. if not done in this order, the positive terminal can be shorted to the frame by a tool. Always [...]

  • Page 22

    CHECK / ADJUST PTO CLUTCH • IL WARNING To avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground. Service interval: 200 Hours. The PTO clutch is engaged and disengaged by the PTO switch. The clutch powers and brakes the mower blades. Check the PTO clutch adjustment every 200 hours of operation.[...]

  • Page 23

    Engine Maintenance items CHECK ENGINE OIL LEVEL Service Interval: Before each use, and every 8 hours. 1. Turn the engine off, and set the parking brake to PARK. 2. Clean the area around the dip stick (C, Figure 25). Remove the dip stick (C) and clean it with a paper towel. 3. 4. 5. Insert the dip stick back into the engine, but do not thread the ca[...]

  • Page 24

    SERVICE AiR FILTER PRE-CLEANER Service Interval: 25 Hours or as required. 1. Loosen the air filter cover knob and remove the cover (A, Figure 26). Clean out any debris from around the air filter. Inspect the condition of the sealing surfaces of the air filter element (D) and filter base. Replace any damaged parts. 2. Remove the foam pre-cleaner (B)[...]

  • Page 25

    REPLACE SPARK PLUG Service Interval: 200 Hours. Replacement Spark Plug: Champion RC12YC or equiv- alent Spark Plug Gap: .040" (lmm) 1. Stop the engine and allow it to cool. 2. Clean the area around the spark plug (A, Figure 28). 3. Remove the spark plug and inspect it. If at all dam- aged or worn, replace it. 4. Check the spark plug gap. The g[...]

  • Page 26

    / Figure 29. Seat Adjustment A. Seat Adjustment Knob (Underside of Seat Deck) SEAT ADJUSTMENTS The seat and ground speed control levers should be adjusted so the ground speed control levers can be moved through their full range of motion. The seat can be adjusted forward and back. Loosen the adjustment knob (A, Figure 29) located on the undersi[...]

  • Page 27

    CUTTING HEIGHT ADJUSTMENT Turn the cutting height adjustment crank (A, Figure 31) clockwise to raise the mower deck and counterclockwise to lower it. If the crank is difficult to turn, thoroughly clean and lubricate it. PTO CLUTCH ADJUSTMENT See CHECK / ADJUST PTO CLUTCH in the Maintenance Section. BRAKE ADJUSTMENT 1. Lift up the seat deck. 2. Set [...]

  • Page 28

    MOWER DECK LEVELING ADJUSTMENTS WARNING Before checking mower, shut off PTO and engine. Allow all moving parts to stop. Remove ignition key, then disconnect the spark plug wire and fasten it away from the spark plug. If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. See CHECK TIRE PRE[...]

  • Page 29

    Figure 36. Orient Blades Front-to-Back Front To Back Leveling 1. Turn the blades front-to-back as shown in Figure 36. Measure the distance from the ground to front tip of center blade, and from ground to rear tips of left hand and right hand blades (Figures 33 & 36). Front tips should be 1/8"-1/4" (3-6 mm) higher than rear tips. If no[...]

  • Page 30

    STO RAG E Before you store your unit for the off-season, read the Maintenance and Storage instructions in the Safety Rules section, then perform the following steps: • Disengage the PTO, set the parking brake, & remove the key. Check all fluid levels. Check all maintenance items. WARNING Never store the unit (with fuel) in an enclosed, poorly[...]

  • Page 31

    While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operat- ing properly. The troubleshooting guide below lists the most common problems, their causes and remedies. If you prefer, all of these procedures can be performed [...]

  • Page 32

    Engine runs, but rider will not drive. Rider drive belt slips. Parking brake will not hold. Rider steers or handles poorly. Rider tracks to one side. Transmission release levers in PUSH 9ositions. Drive belt slips. Belt is broken. Parking brake is not fully released. Pulleys or belt greasy or oily. Belt stretched or worn. Parking brake is incorrect[...]

  • Page 33

    Manual Del Dueho ZT 7OOO 18 Segadora 50" Modelo No. 107.277700 CAUTION: Este producto tiene un mot or con expulsi6n baja el cua! funciona diferente- mente a otros motores. Antes que arranque el motor, lea y comprenda el Manual del Due5o. IMPORTANT: Lea y siga todas las reglas e intrucciones de seguridad antes de operar este equipo. Para obtene[...]

  • Page 34

    Declaraci6n de Garantia ........................................... 34 Reglas e Informaci6n de Seguridad ........................ 35 NQrneros de Identificaci6n ........................................ 39 Accesorios Opcionales ............................................. 40 Contenido del Paquete de Literatura ....................... 40 Pre-Operaci6[...]

  • Page 35

    Lea estas reglas de seguridad y sigalas con cuidado. No obedecer estas reglas puede resultar en la perdida del control sobre la unidad, lesiones severas a la persona o la muerte de usted o espectadores, o dahos a la propiedad o al equipo. Esta cubierta de la podadora es capaz de amputar manos "t/pies V de arrojar objetos. El trib, ngulo ,_ en [...]

  • Page 36

    OPERACION EN CUESTAS Las cuestas son un factor importante relacionado con los acci- dentes pot perdida de control y volcaduras, Io cual puede resultar en lesiones severas o la muerte. Cualquier operaci6n en cuestas exige precauciones extremas. Si usted no puede dar marcha atrAs en una cuesta o se siente inquieto en ella, no opere en ella. No se pue[...]

  • Page 37

    SERV]C]O Y MANTENilVI[ENTO Manejo Seguro de la Gasolina 1. Apague todos los cigarros, puros, pipas y otras fuentes de ignicion. 2. Use solo los contenedores aprobados para gasolina. 3. Nunca quite el tapon de la gasolina ni ponga combustible con el motor encendido. Permita que el motor se enfrie antes de poner combustible. 4. Nunca le ponga combust[...]

  • Page 38

    CALCOMANiAS DE SEGURIDADY OPERACION Esta unidad fue diseSada y fabricada para ofrecerle la seguridad y confiabilidad que usted esperarfa de un Nder en la indus- tria de la fabricacidn de equipos motorizados para el exterior. Aunque leer este manual y las medidas de seguridad que contiene le proporcionara, el conocimiento ba.sico necesario para oper[...]

  • Page 39

    IIIlillllllllll Iliiillililllil Chapa de Identificaci6n Cuando se ponga en contacto con el centro de servi- cio para obtener partes de repuesto, servicio o infor= maci6n usted DEBERA proporcionar estos nemeros. Anote el nombre/n_mero del modelo, nQmeros de identi- ficaci6n del fabricante y los nQmeros de serie del motor en el espacio provisto par[...]

  • Page 40

    - Recolector de Hierba con Bolsa Gemela - Faro delantero Instrucciones de Disposici6n - Ingles Instrucciones de IVlanual del Operador y Libro de Disposici6n - EspaSol Partes - Ingl_s/EspaSol Setup in 6 E_y _tep: Troubleshooting Setup ......... L_ ,,=_ _, 2. _ _2:_:_ s. _ _2_)_u_ ' Troubleshooting Oper_toCs Manu_l Z_ 700O O_l_Wt_'s MANU_L [...]

  • Page 41

    I! 1 m 11 11 m Leer el Manual del Operador Usted siempre debe leer y seguir las instrucciones en el manual del Operador. En este importante docu- mento encuentra informaci6n sobre el debido cuidado, consejos de rendimiento y seguri- dad. Siempre verifique el motor. Siempre Verificar el Nivel del Aceite El motor en su tractor fue embarca- do, de fab[...]

  • Page 42

    !_ Palanca de I Palanca de Velocidad Velocidad Izquierda Derecha N Freno de Mano W Perilla de i Ajuste del Asiento B Tapdn del Tanque de Gaeolina N I,_1_ I Ahogador I_1 (Cerrado) _( Acelerador (Rapido o "_ con Gas) t Acelerador ( (Lento o Inactivo) _,ju ste de _ Altura de t Corte Palancas de Velocidad - Palancas de Velocidad - - Posici6n de DR[...]

  • Page 43

    Ajuste de AJtura de Corte de Podadora Para ajustar la altura de corte, gire la manivela a la derecha para subir la cubierta de la podadora y a la izquierda para bajar la cubierta de la podadora. Interrupter de Encendido El interrupter de encendido arranca y detiene el motor; tiene tres posiciones: OFF (apagado) Detiene el motor y corta el sistema e[...]

  • Page 44

    VERIFICACIONES ANTES DE ARRANCAR • Verifique que el aceite del cb,rter est6 en la marca de Ileno de la varilla de nivel de aceite. • Ajuste la posici6n del asiento y cerci6rese de poder alcanzar todos los controles. • Llene el tanque de gasolina con combustible fresco. RECOMENDACIONES DE COMBUSTIBLE Para operaciSn diaria: Use s61o gasolina si[...]

  • Page 45

    PARO DE EMERGENCIA En el caso de una emergencia, el motor puede detenerse simplemente girando el interruptor de encendido a STOR Use este metodo s61o en situaciones de emergencia. Para apagar el motor normalmente, sJga el procedimien- to dado en DETENER EL TRACTOR Y EL MOTOR. DETENER EL TRACTOR Y EL MOTOR 1. Regresar las palancas del control de vel[...]

  • Page 46

    PR. ,CTICA DE IVIANEJO - MANEJO BASlCO ADVERTENClA: Nunca opere en cuestas mayoras a 17.6% (10°). Vea OPERACION EN CUESTAS en la secci6n de seguridad. Los tractores de giro cero operan de modo difer- ente a otros vehiculos de cuatro ruedas. Las ruedas de trac- ci6n tambien son sus ruedas de direcci6n. Si usted no puede conducir la unidad en una co[...]

  • Page 47

    Prbctica de dar Vuelta en una Esquina Mientras viaja hacia adelante permita que una palanca regrese gradualmente en direcci6n del neutral. Practique varias veces antes de podar el cesped. NOTA: Para evitar girar directamente sobre la banda de rodamiento, es mejor mantener /as dos ruedas en mar- cha hacia adelante aunque sea ligeramente. Pr_ctica de[...]

  • Page 48

    REMOCION E INSTALACION DE LA CUBIERTA DE LA PODADORA NOTA: Ejecute la remocidn e instalacidn de la podadora sobre una supefficie dura y nivelada como un piso de concreto. ADVERTENCIA Accione el freno de mano, desacople el PTO, detenga el motor y quite la llave antes de intentar instalar o quitar la podadora. Quitar la Cubierta de la Podadora 1. Apa[...]

  • Page 49

    PROGRAIVIA DE MANTENllVilENTO El siguiente programa debe seguirse para el cuidado normal de su tractor y podadora. Serb, necesario que mantenga un registro de su tiempo de operaci6n. Determinar el tiempo de operaci6n se Iogra facilmente al observar el tiempo transcurrido en el medidor de horas. ELEMENTOS DE MANTENI= Antes de Cada otoSo 8 25 100 200[...]

  • Page 50

    Elementos de Mantenirniento del Tractor LIMPIAR DESPOJOS DEL TRACTOR Y DEL COMPARTIMIENTO DEL MOTOR Intervalo de Servicio: Antes de cada uso. PRECAUCION: Si no se quitan los despojos del com- partimiento del motor y otras superficies calientes, se crea un peligro de incendio. Antes de arrancar la unidad al inicio de la sesi6n de podado de c_sped, e[...]

  • Page 51

    LUBRICACION Intervalo de Servicio: 25 horas. Lubrique la unidad en los lugares mostrados en las Figuras 15 a 17 asi como en los siguientes puntos de lubricaci6n. Grasa: • engrasadores de la rueda delantera • bujes de la rueda delantera • pivotes de la podadora • arboles de sujeci6n de la podadora Use engrasadores cuando est6n presentes. No [...]

  • Page 52

    LilVlPIAR CUBIERTAY VERIFICAR/ REEMPLAZAR ASPAS DE PODADORA Intervalo de Servicio: 25 horas o segQn se requiera. ADVERTENCIA Para su seguridad personal, no maneje las aspas afHadas de la podadora con las manos descubiertas. El manejo imprudente o indebido de las aspas puede resuitar en lesiones graves. ADVERTENCIA Para su seguridad personal, los to[...]

  • Page 53

    LIMPIAR BATERiAY CABLES ADVERTENCIA Tenga cuidado al manejar la bateda. Evite derramar el electrolito. Mantenga llamas y chispas lejos de la bateria. Cuando quite o instale los cables de la bateria, desconecte PRIMERO el cable negativo y con_ctelo al ULTIMO. Si no se hace en este orden, la terminal positiva puede causar un cortocircuito al bastidor[...]

  • Page 54

    VERIFICAR/AJUSTAR EMBRAGUE DEL PTO ADVERTENCIA Para evitar lesiones graves, s61o haga los ajustes con el motor detenido, la Ilave quitada y el tractor en terreno niveiado. Intervalo de Servicio: 200 horas. El embrague del PTO se embraga y desembraga con el interruptor PTO. El embrague suministra la energia y frena las aspas de la podadora. Verifiqu[...]

  • Page 55

    Elementos de Mantenirniento del Motor VERIFICAR NIVEL DE ACEITE DEL MOTOR Intervalo de Servicio: Antes de cada uso y cada 8 horas. 1. Apague el motor y ponga el freno de mano en PARK. 2. Limpie el b.rea alrededor de la varilla de nivel de aceite (C, Figura 25). 3. Quite la varilla de nivel de aceite (C) y I{mpiela con una toalla de papel. 4. Insert[...]

  • Page 56

    DAR SERVlCIO AL PRE-LIIVlPIADOR DEL FILTRO DE AIRE Intervalo de Servicio: 25 horas o segOn se requiera. 1. Afloje la perilla de la tapa del filtro de aire y quite la tapa (A, Figura 26). Limpie cualquier suciedad en el interior y alrededor del filtro de aire. Inspeccione la condici6n de las superficies selladas del elemento del filtro de aire (D) y[...]

  • Page 57

    REEIVIPLAZAR BUJiA IntervaJo de Servicio: 200 horas. Bujia de Repuesto: Champion RC12YC o equivalente Entrehierro de Bujia: .040" (1ram) 1. Detenga el motor y permita que se enfrfe. 2. Limpie el Area alrededor de la bujia (A, Figura 28). 3. Quite la bujia e inspecci6nela. Si est,. da_ada o des- gastada, reempl_.cela. 4. Verifique el entrehierr[...]

  • Page 58

    / Figura 29. Ajuste del Asiento Perilla de Ajuste del Asiento (Abajo de la Cubierta del Asiento) AJUSTES AL ASIENTO El asiento y las palancas del control de velocidad deben estar ajustados de modo que las palancas del control de velocidad puedan moverse pot el arco completo de movilidad. El asiento puede ajustarse hacia adelante y hacia atrb, s[...]

  • Page 59

    AJUSTE DE LA ALTURA DE CORTE Gire la manivela del ajuste de la altura de corte (A, Figura 31) a la derecha para subir la cubierta de la podadora y a la izquierda para bajarla. Si se le dificulta girar la manivela, limpiela bien y lubriquela. AJUSTE DEL EMBRAGUE DEL PTO Vea VERIFICAR/AJUSTAR EMBRAGUE DEL PTO en la Secci6n de Mantenimiento. AJUSTE DE[...]

  • Page 60

    AJUSTE DE NIVEL DE LA CUBIERTA DE LA PODADORA ADVERTENCIA Antes de verificar la podadora, apague el PTO y el motor. Permita que se detengan todas las partes en movimiento. Quite la llave del encendido, luego desconecte el cable de la bujia y suj_telo lejos de la bujia. Si el corte es desigual, es posible que necesite nivelar la podadora. La causa d[...]

  • Page 61

    Figura 36. Orientar las Aspas de Adelante hacia Atrbs Nivelado de Adelante hacia Atr_s 1. Gire las aspas de adelante hacia atrb, s como se muestra en la Figura 38. Mida la distancia del suelo a la punta delantera del aspa central, y del suelo a la punta trasera de las aspas izquierda y derecha (Figuras 33 y 38). Las puntas delanteras deben estar 1/[...]

  • Page 62

    ALMACENAMIENTO Antes de almacenar su unidad en la temporada baja, lea las instrucciones de Mantenimiento y Almacenamiento en la sec- ci6n de Reglas de Seguridad, luego realice los siguientes pasos: ,, Desacople el PTO, ponga el freno de mano y quite la Ilave. Verifique el nivel de todos los fiuidos. Verifique todos los elementos de mantenimiento. ,[...]

  • Page 63

    Si bien el cuidado normal y el mantenimiento regular exten- derAn la vida de su equipo, el uso prolongado o constante hath, que eventualmente se deba realizar un servicio para permitir que contint]e operando debidamente. La gufa de diagn6stico abajo enumera los problemas mAs comunes, sus causas y remedios. Si Io prefiere, todos estos procedimientos[...]

  • Page 64

    El motor opera Las palancas de desembrague de la Mueva las palancas a la posici6n de DRIVE. _ero el tractor transmisi6n en posici6n de EMPUJAR. no avanza. La banda de tracci6n se barre. Limpie o reemplace la banda segQn sea necesario. La banda estA rota. Reemplace banda. Contacte Partes y Reparaciones de Sears. Freno de mano noestA desaccionado Con[...]

  • Page 65

    Repair Parts PTS - 1[...]

  • Page 66

    Frame, Body & Seat Group (986460) ZT 7000 - 107.277700 NOTE: Unless noted otherwise, use the standard hardware torque specification chart, 66 1 9 54 55 / 41 42 61 62 58 19 // / 85 / i / / 63 39 Torque Capscrew to 72-77 Ft. Lbs. 48 _ 40 47 36 38 25 35 28 / 27 28 ,,J 31 29 ' 34 PTS - 2[...]

  • Page 67

    Frame, REF NO 1 1726018SM 2 1726305SM 3 1722293SM 4 1726369SM 5 1673320SM 6 1708504SM 7 1960715SM 8 1920397SM 9 1960694SM 10 1716027SM 11 1925003SM 12 1715961SM 13 1925205SM 14 1673796SM 15 1931277SM 16 1931317SM 17 1715962ASM 18 1726417SM 19 1960518SM 20 1725982SM 21 1923341SM 22 1922127SM 23 1726390SM 24 1921333SM 25 1708362ASM 26 1714020SM 27 17[...]

  • Page 68

    Frame, Body & Seat Group (986460) ZT 7000 - 107.277700 NOTE: Unless noted otherwise, use the standard hardware torque specification chart, 66 1 9 54 55 / 41 42 61 62 58 19 // / 85 / i / / 63 39 Torque Capscrew to 72-77 Ft. Lbs. 48 _ 40 47 36 38 25 35 28 / 27 28 ,,J 31 29 ' 34 PTS - 4[...]

  • Page 69

    Frame, Body & Seat Group (986460) REF NO PART NO, QTY, DESCRIPTION 49 1960368SM 2 50 1930641SM 3 51 1930644SM 1 52 1709235SM 1 53 1716064ASM 1 54 1726025A 1 55 1726306SM 1 56 1726504SM 2 57 1725926SM 1 58 1704626SM 2 59 1705249SM 2 60 1705248SM 2 61 1704628SM 2 62 1960373SM 2 63 1935255SM 4 64 1960295SM 4 65 1726520SM 1 66 1725929ASM 1 67 17166[...]

  • Page 70

    Engine Group (986461) ZT 7000 - 107.277700 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 26 25 21 16 27 2 Tighten Ref. No. 12 external thread into internal thread. Tighten an additional 2 revolutions with a wrench. 24 21 14 28 22 /, 16 2O See Engine Manuafacturer for service parts. 13 / Torque to 18 Ft. Lbs. [...]

  • Page 71

    Engine Group (986461) REF NO PART NO. QTY. 1 1726398SM 1 2 * 1 3 1726420SM 1 4 1927187SM 4 5 1720463SM 1 6 1719385SM 1 7 1686880SM 1 8 2832747SM 1 9 1708264SM 1 10 1918199SM 1 11 2860631SM 1 12 1726498SM 1 13 1713502SM 1 14 1960748SM 1 15 1676183SM 1 16 1919326SM 4 17 1917372SM 2 18 1935255SM 1 19 1708416SM 1 20 1921333SM 1 21 1917356SM 2 22 171355[...]

  • Page 72

    Carrier Group (986465) ZT 7000 - 107.277700 NOTE: Unless noted otherwise, use the standard hardware torque specification chart, 36 35 31 Torque Nut to 75 Ft. Lbs. 28 / 35 29 30 34 33 120 Deg tees to idler anm. 11 17 Torque Nut 75 Ft. Lbs, 2o 19 t _'_ 18 .,. I 26 27 24 24 22 2O 32 31 3O PTS - 8[...]

  • Page 73

    Carrier Group (986465) REF NO PART NO, QTY, 1 1726470SM 1 2 1917372SM 1 3 1917356SM 1 4 1924874SM 1 5 1715971ASM 1 6 1713588SM 1 7 1928957SM 1 8 1924940SM 1 9 2154534SM 1 10 1667812SM 1 11 1726527SM 1 12 1665699SM 3 13 1916965SM 5 14 1916950SM 1 15 1921719SM 1 16 1930644SM 1 17 1719725SM 1 18 1924361SM 1 19 1921176SM 1 20 1718300SM 2 21 1923701SM 4[...]

  • Page 74

    Transmission Group (986462) ZT 7000 - 107.277700 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 59 58 56 I Transmission Seal Kit 37 l 39 '-" 35 /_ 40 51 49 47 _ Torque to /'_ _ 15 ft. Ibs. 42 Torque to 50-60 ft. Ibs. "_'_ I " _ If cotter pin does not _" line up with castle [...]

  • Page 75

    Transmission Group (986462) ZT 7000 - 107.277700 REF NO PART NO. QTY. 1 2833098SM 8 2 1719556SM 2 3 1701011SM 2 4 1960294SM 4 5 1921319SM 4 6 1921959SM 4 7 1719912SM 2 8 1723164SM 2 9 1719557SM 2 10 1702488SM 2 11 1726494SM 1 12 2827731SM 2 13 1719382SM 2 14 1960617SM 4 15 1719482SM 2 16 1925003SM 8 17 1687181SM 2 DESCRIPTION 18 2830672SM 19 171956[...]

  • Page 76

    Transmission Group (986462) ZT 7000 - 107.277700 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 59 58 56 I Transmission Seal Kit 37 l 39 '-" 35 /_ 40 51 49 47 _ Torque to /'_ _ 15 ft. Ibs. 42 Torque to 50-60 ft. Ibs. "_'_ I " _ If cotter pin does not _" line up with castle [...]

  • Page 77

    Transmission Group (986462) REF NO PART NO. QTY. 49 1960027SM 2 50 1715958SM 1 51 1931335SM 2 52 1703900SM 4 53 1919438SM 4 54 1725945SM 2 55 1715959SM 1 56 1921333SM 2 57 1701011SM 1 58 1719442SM 1 59 1924874SM 2 ZT 7000-107.277700 DESCRIPTION WASHER, 1/2 LINK, Control Rear, R.H. CARRIAGE BOLT, 5/16-18 x 1, G5 SPACER NUT, Hex ESNA Light Lock, 5/16[...]

  • Page 78

    Controls Group (986463) ZT 7000 - 107.277700 NOTE: Unless noted otherwise, use the standard hardware torque specification chad. 2 28 19 32 ' i ! 33 4 29 I 6 f Frame / 36 / 23, 31 / / 22 l! i Ili / 21 11 10 i 13 PTS - 14[...]

  • Page 79

    Controls Group (986463) REF NO PART NO. QTY. 1 1727049SM 1 2 1725978SM 2 3 1921977SM 4 4 1919326SM 4 5 1726445SM 2 6 1710437SM 4 7 1725933SM 1 8 1725934ASM 2 9 1726410SM 2 10 1960686SM 14 11 1720452SM 2 12 1919381SM 2 13 1726041SM 1 14 1931338SM 2 15 1931335SM 8 16 1727048SM 1 17 1703805SM 2 18 1960027SM 2 19 1701342SM 1 20 1726520SM 1 21 1725927SM[...]

  • Page 80

    Electrical Group (986464) ZT 7000 - 107.277700 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Seat Switch / / / 11 / 16 15 / 14 { i 3O Headlig_i / (Optional) Electric Clutch 18 To Engine Block TO Engine 21 / / / on Engine 22 24 27 28 29 23 25 PTS - 16[...]

  • Page 81

    Electrical Group (986464) REF NO PART NO. QTY. 1 1732006SM 4 2 1686734SM 1 3 1960547SM 1 4 1717549SM 1 5 1717550SM 1 6 1717163SM 1 7 1731184SM 1 8 1722611SM 1 9 1722887SM 1 10 1701011SM 3 11 1732005SM 1 12 1667805SM 1 13 1665872SM 1 14 1726376 1 15 2823341SM 2 16 2821319SM 2 17 2816964SM 2 18 2816622SM 2 19 1709086SM 1 20 1721830SM 1 21 1703589SM 1[...]

  • Page 82

    Wheels & Tires Group (W986467) ZT 7000 - 107.277700 NOTE: Unless noted otherwise, use the standard hardware torque specification chart, 3 'X.>'... "... • -,".: .< -.. %% 1 10 3 PTS-18[...]

  • Page 83

    Wheels & Tires Group (W986467) REF NO PART NO. QTY. DESCRIPTION 1 2860202SM 4 2 1716099SM 2 3 1722675SM 4 4 1726383SM 2 5 2172353SM 2 6 2177725SM 8 7 1726382SM 2 8 1713167SM 4 9 2812808SM 2 10 1611710SM 2 ZT 7000-107.277700 WASHER, 3/4 NUT, Hex Lock PAL, 3/4-20 CAP, Hub WHEEL & TIRE ASSEMBLY, Rear VALVE STEM & CAP NUT, Hex Lug, 7/16-20 [...]

  • Page 84

    Decals Group (D986467) ZT 7000 - 107.277700 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 3 4 7 8 g 15 14 13 12 17 2O 19 PTS - 20[...]

  • Page 85

    Decals REF NO 1 1726526SM 2 1726523SM 3 1726525SM 4 1726389SM 5 1726631SM 6 1726522SM 7 1725671SM 8 1726524SM 9 1726630SM 10 1726529SM 11 1726521SM 12 1726429SM 13 1726430SM 14 1726638SM 15 1725670SM 16 1715996SM 17 1721197SM 18 1704276SM 19 * 20 1722790SM 21 1704277SM Group (D986467) PART NO. QTY. DESCRIPTION 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 [...]

  • Page 86

    50" Mower Deck - Clutch & Support Group (986473) ZT 7000 - 107.277700 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 PTO Clutch ARBOR PULLEY MOVABLE IDLER 5 PULLEY 6 / 1 ARBOR DRIVE PULLEY 31 - / 9 3 10 11 / 29 I I I I ] } 27 26 _ I 20 3 25 PTS - 22[...]

  • Page 87

    & Support Group (986473) ZT 7000 - 107.277700 50" Mower Deck - Clutch REF NO PART NO. QTY. 1 1726472SM 1 2 1726471SM 1 3 1960339SM 4 4 2171247SM 1 5 1667811SM 2 6 1726814SM 1 7 1714062SM 1 8 1923701SM 1 9 1922918SM 1 10 1924940SM 5 11 1706510SM 1 12 1676148SM 4 13 2812808SM 1 14 1657242SM 1 15 1674669SM 1 16 1960268SM 1 17 1718561SM 1 18 1[...]

  • Page 88

    50" Mower Deck - Height Adjustment Group (986471) ZT 7000 - 107.277700 NOTE: Unless noted otherwise, use the standard hardware torque specification chart, 19 43 42 20 21 22 24 21 20 25 28 26 27 PTS - 24[...]

  • Page 89

    50" Mower Deck - Height Adjustment Group (986471) REF NO 1 2 3 4 5 6 7 8 9 lO 11 12 13 14 15 16 18 19 2o 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 ZT 7000-107.277700 PART NO. 1931202SM 1919381SM 1704114SM 1726424ASM 1724009SM 1704097SM 2816001SM 1960170SM 1715892SM 1704314SM 1727681SM 1714084SM 1960093SM 1921977SM[...]

  • Page 90

    50" Mower Deck - Housing & Arbor Group (986468) ZT 7000 - 107.277700 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 41 2 3 I I I 18 17 2O 2O 27 21 Torque Capscrews to 45-55 Ft. Lbs, or 61-75 NM. 22 ....... 23 24 25 PTS - 26[...]

  • Page 91

    50" Mower Deck - Housing & Arbor Group (986468) REF NO 1 2 3 4 5 6 7 8 9 lO 11 12 13 14 15 16 17 18 19 2o 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 ZT 7000-107.277700 PART NO. 1714419SM 1713675SM 1720387SM 1713158SM 1713098SM 1713533SM 1713197SM 1655729ASM 2108202SM 1715724SM 1732544SM 1707335SM 1705897SM 1713[...]

  • Page 92

    Engine Parts ZT 7000-Model No. 107.277700 Group 1 I Crankshaft Group 3 Oil Pan/Lubrication m 3" II 0--4 13 / 29 14 1 / @ Group 2 Crankcase 2 12 10 26 18 Group 4 Head/Valve/Breather 10 PTS - 28[...]

  • Page 93

    Engine Parts ZT 7000 - Model No. 107.277700 REF NO. PART NO. QTY. DESCRiPTiON DESCRiPTiON CRANKSHAFT - Group 1 1 12 014 57-S 1 Crankshaft (Includes 2) 2 25 139 27-S 1 Plug, cup CRANKCASE - Group 2 1 12 032 03-S 1 Seal, crankshaft 2 1 Crankcase (Use: Short Block 12 522 69) 3 12 445 02-S 1 Strap, lifting 4 M-839025-S 1 Screw, hex. flange M8x1.25x25 5[...]

  • Page 94

    Engine Parts ZT 7000 = Model No. 107.277700 Group 5 Ignition/Electrical _fl 17 20 18j 19 j5 9 10 12 _>18 _ 14 Group 7 1 Starting System 2 & 3 13 Group 6 Blower Housing & Baffles 1 3 4 5 6 12 @ 9 Group 8 Fuel System 8 / 19 5 / 3 17 16 7 / 1 PTS - 30[...]

  • Page 95

    Engine Parts ZT 7000 - Model No. 107.277700 REF NO. PART NO. QTY. IGNITION/ELECTRICAL - Group 5 1 12 086 14-S 2 12 468 03-S 3 24 018 03-S 4 24 162 03-S 5 25 086 47-S 6 12 157 06-S 7 X-42-15-S 8 12 025 15-S 9 41 403 09-S 10 X-22-11-S 11 12 086 42-S 12 236602-S 13 12 154 06-S 14 M-548025-S 15 237878-S 16 41 155 02-S 17 M-545010-S 18 X-728-1 -S 19 12 [...]

  • Page 96

    Engine Parts ZT 7000-Model No. 107.277700 15 e_16 Group 9 1 Engine Controls / 14 _ 9 I0 5 5 6 Group 11 Exhaust Group 10 Air Intake/Filtration 0--5 6 ........................ PTS - 32[...]

  • Page 97

    Engine Parts ZT 7000 - Model No. 107.277700 REF NO. PART NO. QTY. DESCRIPTION ENGINE CONTROLS - Group 9 1 12 079 11 -S 1 Linkage, choke 2 12 237 01-S 1 Clamp, cable 3 M-545016-S 1 Screw, hex. flange 4 M-664020-S 2 5 12 536 01-S 1 6 12 086 39-S 1 7 12 089 11-S 8 12 089 23-S 9 12 089 19-S 10 12 755 83-S 1 1 1 1 11 12 100 07-S 12 52 211 04-S 13 12 090[...]

  • Page 98

    fltJfit Common Hardware Types Hex Head Capscrew Carriage Bolt Washer Lockwasher O Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1/2", this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1,/2 - 16 x 2&qu[...]

  • Page 99

    Repair Protection Agreements Congratulations on making a smart purchase. Your new Craftsman@ product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Ag[...]

  • Page 100

    Your Home For repair-in your home-of all major brand appliances lawn and garden equipment, or heating and cooling systems, rio matter who made it, rio matter who sold it! For,the replacement parts accessories and owner s manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door opener[...]