Cornelius SID650A/80-BC manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Cornelius SID650A/80-BC, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Cornelius SID650A/80-BC one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Cornelius SID650A/80-BC. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Cornelius SID650A/80-BC should contain:
- informations concerning technical data of Cornelius SID650A/80-BC
- name of the manufacturer and a year of construction of the Cornelius SID650A/80-BC item
- rules of operation, control and maintenance of the Cornelius SID650A/80-BC item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Cornelius SID650A/80-BC alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Cornelius SID650A/80-BC, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Cornelius service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Cornelius SID650A/80-BC.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Cornelius SID650A/80-BC item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Operator ’ s Manual MODELS: SID650A/80 SID650A/80-B SID650A/80-BC SID650W/80 SID650W/80-B SID650W/80-BC 220V , 60HZ, 1PH SP IRAL ICE MAKER  DI SPENSER PRINTED IN U.S.A  REMCOR INC : 1995 Part No. 91704 August, 1995 T HIS DOCUM ENT CO NT AINS I M PORT ANT I NFORM A TIO N This Manual must be read and understood before installing or operating [...]

  • Page 2

    i 91704 T ABLE OF CONT ENTS Page GENE RAL INFO RMA TI ON 1 .................................................. DES CRIPT I ON 1 ........................................................ INS T ALL A T ION I NSTRUCT IONS 2 ............................................ UNP A CKI NG INST RUCT IONS 2 .......................................... I NST ALL A T[...]

  • Page 3

    ii 91704 T ABLE O F CO NTENTS ( con t’ d) Page LIST OF FIGUR ES F IGURE 1 . EL ECT RICA L W IRI NG I NST ALL A T ION I NST RUCTI ONS 3 ......... FI GU RE 2. INST ALLA T IONS DIMENSIONS 4 ............................... FIGURE 3. M OU NTING TEMPLA TE MODEL SID650-80 5 .................... FI GU RE 4. BEVERAGE SYSTEM SCHEMA TI C B MODELS 7 ........[...]

  • Page 4

    1 91704 GENERAL INFORMA TION DES CRIPTIO N The R emc or S .I.D. (S pir al Ic e Mak er /Di s penser) is a unique, s elf-contained, counter top s tyle unit that automat i- cally makes hard, clear cube quality ice and stores it in a sealed hopper for sanitary dis pensing. The ice is made by a new , pat ented proces s on a s piral-shaped, stainles s s [...]

  • Page 5

    2 91704 INST ALLA TIO N INSTRUCTIONS UNP ACKING INSTRUCT IONS 1. With t he unit upright, carefully remove the shipping c rate. Inspect for shipping damage and report any suc h damage to t he s hipper imm ediately . 2. Unloc k and open the hinged serv ice door on the upper left side panel. 3. Remove s hipping tape from th e ic e drop cov er , storag[...]

  • Page 6

    3 91704 IMP ORT ANT : T o en sure pro per ice maker operatio n and also to red uce the frequency of water-rel ated se rvice pr oblem s, a wate r filter s hould be installe d. Remc or rec omm ends the us e of IMI Cornelius f ilter , mode l number 81C OR01 PS. For s pecific recommendations on these f ilter syst em s f or yo ur l oca l c onditions, co[...]

  • Page 7

    4 91704 34 7/8 34 3/8 16 5/8 21 / 2 1 2 8 15/16 21 / 2 11 7/8 11 / 4 13/16 AIR DISCHARGE GRIL L CONDENSER W A TER OUT 3/8 -NPT (W A TER COOLED ONL Y) CONDENSER W A TER IN 3/8 -NPT (W A TER COOLED ONL Y) ELECTRI CAL INPUT ACCESS P ANEL FOR SER VICE AND BEVERAGE HOOK- UP *3/4 -FPT DRAIN (2 ) *ICEMAKER W A TER I N 1/4 O. D. TUBE COMP . FITT ING 22 16 [...]

  • Page 8

    5 91704 15- 7/8-IN. 14-IN. 5/8-IN. 2- - 9/16-IN . 26-IN. 29- 1/4-IN. 18 -3/4-IN. 22-IN. 1 -5/8-IN. UNIT OUTL INE FRONT 3/8 DIA. 4 PLACES 1- 29/32-IN. 1- 5 / 8 - I N . NOTE: SHADED AREA I NDICA TES OPENI NG IN CABINET BOT T OM FOR BEVERAGE TUBI NG FOR - -B, - -BC MODEL S ONL Y FI GURE 3. MOUNT ING TEM PLA TE M ODEL SI D650-80[...]

  • Page 9

    6 91704 BEVERA GE SYST EM “ B” m odels c ontain beverage faucets only and must be supplied w ith cold product from any remot e c old plate or refrigerated soda factory . “ BC”unit s have a built-in cold plate, in addition t o the beverage fauc ets and are de- signed to be supplied direc t from syrup tank s and c arbonator with no additional[...]

  • Page 10

    7 91704 FIGURE 4. BEVER AGE SYSTEM SCHEMA TIC B MODELS CO 2 T ANK 15- 50 PSIG S1 S6 S5 S2 S4 S3 1 2 3 4 5 6 OPTIONAL F OR DIET OR ROOT BEER REGULA TORS SYRUP T ANKS FIL TER OPTIONAL PRESSURE REGULA TOR W A TER SUPPL Y CARBONA T OR CW CW 60-100 PSIG N0TE FOR REFERENCE ONL Y - - NOT FOR CONSTRUCTI ON. REMCOR “ - -B” ICEMAKER/ DISPENSER ITEM S OUT[...]

  • Page 11

    8 91704 FIGURE 5 . BEVERA GE SYSTEM SCH EMA TIC “ BC” MODELS CO 2 T ANK 15- 50 PSIG S1 S6 S5 S2 S4 S3 1 2 3 4 5 6 OPTIONAL F OR DIET OR ROOT BEER REGULA TORS SYRUP T ANKS FIL TER OPTIONAL PRESSURE REGULA TOR W A TER SUPPL Y CARBONA T OR CW CW 60-100 PSIG NOTE: FOR REFERENCE ONL Y - - NOT FOR CONSTRUCTI ON. REMCOR “ - -BC” ICEMAKER/ DISPENSE[...]

  • Page 12

    9 91704 OPERA TING INS TRUCTIO NS A temperat ure s ensing c ontrol bulb located in t he s torage hopper starts and stops the ice-making proces s in respons e to ice level in the hopper . Wit h this ic e level c ontrol “ calling” for ic e (hopper ice lev el is low ), ice begins to form on t he s tainless s teel tubing coils in the evaporator s e[...]

  • Page 13

    10 91704 L1 L2 BROWN BLUE TP COMPRESSOR CC 2 ST ART RELA Y ST ART CAP RUN CAP 5 R 5 CONTROL TRANSFORM ER 220 C ST OP / RUN LPS HPS BIN T’ ST A T COMPRESSOR CONTRACT OR CC 1 2 HARVEST M OT OR RED BLUE CAP NC HT3 NO CONDENSER F AN AIR PUMP NC HG SOL V AL VE RUN CLEAN HT2 NO W A TER DUMP V AL VE FLUSH NC HT4 NO C ICE THICKNESS PRO BE COM CONDUCTIVI [...]

  • Page 14

    11 91704 YEL BLUE LPS FUSE 1-1/4 AMP TIME D ELA Y AGIT A TO R MOTO R CAP CLEAN ICE MAKER RUN RUN STO P BLUE BLUE GRN BLK BLK G R N PUR YEL YEL RED RED RED RED RED P I N K R E D Y E L B L K HARVEST TIME R NEUTRAL TERMINAL BOARD SOME LOCATION S MA Y V AR Y G R N WHT W H T PUSH T O FLUS H BIN T-S TAT HPS GA TE SOL ENO ID CONDUCTIVITY CONTROL CH IL O O[...]

  • Page 15

    12 91704 HIGH PRESSURE CONTROL HIGH SIDE SERVI CE PORT COMPRESSOR LOW SID E SERVI CE PORT TXV BULB LOW PRESSURE CONTROL TXV PRESSURE TA P EV APORA TOR EXP ANSION V AL VE (TXV) SUCTION ACCUMULA T OR SIGHT GLASS HOT GAS SOLENOID VA LV E AIR-COOLED M ODELS CONDENSER CONDENSER FA N A B FIL TER/ DRIER PRESSURE REG ULA TING VA LV E W A TER-COOLED M ODELS[...]

  • Page 16

    13 91704 MAINTENANCE REGULAR BASIS (or as required) Cleaning of the ice maker is recommended on a regular basis not only for sanitary reasons , but also to maint ain the perform ance of the unit. Build-up of line and scale c an hinder ice-making produc tion rates and interf ere w ith proper dispens ing of the ice. See Cleaning Inst ructions for the[...]

  • Page 17

    14 91704 6. Move the water float valve res ervoir to the “ Clean” pos ition by lifting slightly and pulling forward to raise the reserv oir to the upper m ounting sc rews . 7. Remove the float valve c over and add 4 ounc es of V irginia Ice Machine C leaner to t he res ervoir . CAUTI ON: Virgin ia Ice M achine Cl eaner is a mi ld acid , therefo[...]

  • Page 18

    15 91704 7. Rev erse s teps above to reas semble ice c hute. 8. Sanitize the inside of the hopper agitat or , ice chute, the hopper cover and ice drop c over with a solution of 1 ounce of household bleac h to 2 gallons of water . (200 PPM ) 9. Replac e the hopper cover and ice drop c over . T urn on the electrical power supply . T he ic e maker is [...]

  • Page 19

    16 91704 F. Energize the faucet to flush the sanitizing s olution f rom the syr up line and faucet. Continue to draw on the faucet unt il only sy rup is dispensed. 7. Repeat Step 2 in revers e order to t urn on the carbonator . Dispens e at least 1 cup of beverage from each faucet. Check taste. Continue to f lus h if needed, to obt ain a s atisfact[...]

  • Page 20

    17 91704 TROUBLESHOO TING GUIDE The following pages c ontain t roubles hooting charts designed to aid an ex perienced s ervic e person in diagnos ing any operating problem whic h may be experienc ed. I t is as sumed that norm al s ervic e techniques and s kills are familiar t o the person doing the troubleshooting. In order t o gain maximum benefit[...]

  • Page 21

    18 91704 ST ART DOES UNIT OPERA TE IS ICE MAKER O.K.? IS DISPENSER O.K.? IS BEVERAGE SYSTEM O.K.? DONE NO OPERA TION OF ANY COMPONENT . GO T O 1 ICE MAKER ABNORM AL. DISPENSER AND BEVERAGE WORK NORMALL Y . GO T O 2 DOES NOT DISPENSE. ICE MAKER WORKS O. K. GO T O 3 PROBLEM WIT H BEVERAGE F AUCETS OR DRINK QUALIT Y . GO T O 4 NO NO NO NO YES YES YES [...]

  • Page 22

    19 91704 1. T OT ALL Y INOPERA TI VE POWER PRESENT A T REAR JUNCTI ON BOX? NO NO NO NO YES YES YES YES IS SUPPL Y FUSE BLOWN (OR C/B TRIPPED)? CHECK FOR LOOSE CONNECT ION OR BROKEN WIRE INSIDE UNI T . IS LINE V O LTA G E WITHIN  10% OF NAMEPLA TE V O LTA G E ? CHECK FOR LOOSE CONNECT ION OR BROKEN WIRE IN SUPPL Y WIRING OF UNIT . IS FUSE O R C/B[...]

  • Page 23

    20 91704 NO YES 2. ICE MAKER PROBL EM DOES ICE MAKER OPERA TE? GO T O 2.A IS ICE PRODUCED? DOES COMPRESSOR RUN? IS ICE ON EV APORA TOR? GO T O 2.D G OT O2 . B G OT O2 . C IS ICE PRODUCTION NORMAL? GO T O 2.E GO T O 2.F DONE IS ICE QUALIT Y NORMAL? YES NO NO YES YES NO NO NO YES YES[...]

  • Page 24

    21 91704 YES 2.A ICE MAKER PROBL EM NO IS HOPPER FULL? RUN/ST OP SWITCH? PUT SWIT CH IN RUN POSITION. NORMAL SHUT OFF ON BIN THERM OST A T . IS BIN THERMOST A T OPEN? IS WAT E R LEVEL NORMAL IN EV AP .? IS LOW- PRESSURE SWITCH OPEN? IS HIGH- PRESSURE SWITCH OPEN? CHECK FOR LOOSE CONNECT ION OR BROKEN WIRE. RUN ST OP YES NO NO YES NO YES YES NO 1. C[...]

  • Page 25

    22 91704 YES NO 2.B COMPRESSOR INOPERA TIVE IS L I N E V O LTA G E WITHIN  10% OF NAMEPLA TE V O LTA G E ? CHECK VOL T AGE PROBLEMS I N 1 . IS THER MAL PROTECT OR OPEN? IS CONT ACTOR PULLE D IN? IS COMPRESSOR BODY COLD? REPLACE THER MAL PROTECT OR. IS 120V . PRESENT A T CONT ACTOR COIL TERM INAL? REPLACE CONT ACT OR. NO YES NO YES YES NO YES NO [...]

  • Page 26

    23 91704 YES NO 2.C NO I CE ON EV APORA T OR IS HARVEST TIMER RUNNING? IS EV APORA TOR COLD? IS W A TER LEVEL NORMAL? IS HOT GAS SOLENOID ENERGIZED? CHECK REFR IGERA TION SYSTEM. CHECK W A TER PROBLEMS I N 2.A IS COND. CONTROL ENERGIZED? CHECK TIM ER SWITC H #1. IS HARVEST T IMER HOME? NO YES YES NO NO YES YES NO YES NO 1. CHECK FOR REFRI GERANT UN[...]

  • Page 27

    24 91704 YES NO 2 . DF R O Z E NE V A P O R A T O R IS AMBIENT ABOVE 60  F? IS V O LTA G E W I T H I N  10%? CHECK VOL T AGE ITEM S IN 1. DISCONNECT PROBE WI RE FROM CONDUCTIVI TY CONTROL. DOES TIMER ST ART? HOT GAS OPERA TI ON O.K.? WAT E R DUMP O.K.? HARVEST MOT OR OPERA TION NORMAL? YES NO NO YES YES YES YES NO NO NO 1. SHUT OFF I CE MAKER[...]

  • Page 28

    25 91704 YES NO 2.D ( CONT’ D) 1. CHECK ADJUSTMENT OF T IMER CAM #3. ( HARVEST M OT OR) 2. CHECK TIM ER SWITCH #3. 3. CHECK HARVEST MOT OR CAP ACIT OR. 4. CHECK HARVEST M OT OR. REPLACE PROBE WIRE ON CONDUCTIVI TY CONTROL DURING HARVEST CYCL E. DOES TIM ER RETURN HOME? W AIT ONE FU LL FREEZING CYCLE (APPROX. 6-1 0 MIN.) 1. CHECK ADJUSTMENT OF T I[...]

  • Page 29

    26 91704 YES NO 2.E L OW ICE PRODUCTION IS W A TER LEVEL NORMAL? IS WAT E R T E M P . HIGH? IS AMBIENT T EMP . HIGH? IS ICE THI N? CHECK W A TER ITEM S IN 2.A. NORMAL EFF ECT . INST ALL REMCOR PRE-COOL ER T O INCREASE CAP ACITY . NORMAL EFF ECT . ARRANGE FOR LOWER AM BIENT AIR TEMP . IF POSSIBL E. GO T O 2.C. CHECK REFRIGERA TION SYSTEM. NO NO NO Y[...]

  • Page 30

    27 91704 YES 2.F POOR ICE QU ALITY NO YES IS ICE CLOUDY? IS ICE SO FT? 1. CHECK AIR PUMP . 2. CHECK ADJUSTMENT OF T IMER CAM #4 . (W A TER PUMP) 3. CHECK TIM ER SWITCH #4. 4. CHECK W A TER DUMP V AL VE. 5. CHECK W A TER FIL TER. 6. INCREASE W A TER DUMP BY ADJ USTING TI MER CAM #4. 7. INST ALL ADDITIONAL W A TER TREA TMENT DE- VICES FOR SPECI FIC P[...]

  • Page 31

    28 91704 YES 3. DISPENSER PROBLEM NO DOES AGIT A T OR ROT A TE? 1. CHECK MOT OR CAP ACIT OR. 2. CHECK TIM ER SWITCH #5. 3. CHECK AGIT A T OR MOT OR. IS V O LTA G E AT SOLENOID 103-126V .? 1. CHECK FOR BURNED OUT SOL ENOID. 2. CHECK FOR STUCK OR BI NDING GA TE MECHANISM . IS HOPPER LEVEL TO O HI G H ? 1. C HECK FOR B LOWN SOLE NOID FUSE IN E LEC- TR[...]

  • Page 32

    29 91704 YES 4. BEVERAGE SYSTEM PROBLEM NO IS ONE OR MORE F AUCETS INOPERA TIVE? 1. CHECK WIRING CONNECTI ONS T O IN- OPERA TI VE F AUCET S. 2. REPLACE INOPERA TIVE F AUCETS. 3. CHECK WIRING CONNECTI ONS FROM 24V . TRANSFORMER. 4. CHECK 24V . TRANSF ORMER. IS BEVERAGE COLD? IS BEVERAGE PROPERL Y CARBONA TED? IS BEVERAGE T OO SWEET? IS BEVERAGE T OO[...]

  • Page 33

    30 91704 MAINTENANCE/ADJUSTMENT PROCEDURE S THERMOST A T AL TITUDE ADJUST MENTS IMPORT AN T : Adjus t the bin ther most at se tting only if stor age hopper ov er fill is a problem . BIN THERMOST A T 1. Open the hinged servic e door . 2. The adjustment scr ew is loc ated below the “ F lus h” sw itch on the left side of the electrical box. 3. For[...]

  • Page 34

    31 91704 CLEANING/REPLACE THE F IL TER 1. Remove the filter f rom the cabinet panel by s liding it forward toward the f ront of the unit . 2. W ash the filter in a solution of warm water and a mild det ergent. Do not us e c austic detergent s as they may att ac k the aluminum filt er element s . 3. Dry filter t horoughly . 4. For maximum effectiven[...]

  • Page 35

    32 91704 HARVEST TIME ADJUST MENT W ARNI NG: Disc on nect electrical p ower to th e unit b efore servici ng the ti mer in the electri cal box. 1. Dis connec t power to ice maker . 2. Remove upper front panel and electric al control box c over . 3. Place the “ St op/Run”switch in the “ St op”position. 4. Us ing Figure 9 as a guide, set the t[...]

  • Page 36

    33 91704 9A FIGUR E 9. HAR VEST TIMER Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 623-869-8881[...]

  • Page 37

    34 91704 P ARTS LIST DESCRI PTI ON P ART NUM BERS Air Co oled W ater Coo led Dispe nser C omponent s 80 80 “ BC” 80 80 “ BC” Gate Slide 21491 21491 21491 21491 Depressor Retainer 22644 22644 22644 22644 Agitator 22855 22855 22855 22855 V end Switch 30895 30895 30895 30895 Switch Boot 31007 31007 31007 31007 Agitator Motor with Gasket 31889 [...]

  • Page 38

    35 91704 P ARTS LIST (CONT’ D) DESCRI PTI ON P ART NUM BERS Air Co oled W ater Coo led Re friger ation Com ponents 80 80 “ BC” 80 80 “ BC” Compressor 60725 60725 60725 60725 Compressor Mounting Kit 31607 31607 31607 31607 Air Pump 31568 31568 31568 31568 Hose Adaptor , 3/8 NPT X 3/8 Barb 51 189 51 189 51 189 51 189 Hose Adaptor 90  , 3[...]

  • Page 39

    SD 99-3 1/16/96 91704 IMI C ORNEL IUS I NC . O NE C ORNEL IUS P LAC E A NOKA, MN . 55303- -6234 T ELEP HONE ( 800) 238- -3600 F AC SIM IL E (612) 422- -3232 T ECH S VC 1-800- 535-4240 W ARRANTY IMI Corne lius Inc. and Re mcor P roduc ts Company wa rra nts that a ll e quipment and pa rts a re free from defe c ts in mater ial a nd workmanship under n[...]

  • Page 40

    CORPORA TE HEADQUART ERS: R emcor I ncor po rated 500 Rege ncy Drive Glenda le Heights, IL 60139 (708) 980- -6900 Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 623-869-8881[...]