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Cornelius Post-Mix Valves UFB-1 manual

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Table of contents for the manual

  • Page 1

    UF-1 AND UFB-1 V ALVES T RAIN ING M ANUAL C ARBO N D IOXIDE W ATER S YRUP /C ONCENT RATE M ECHANIC AL R EFRIGE RATION C ONTR OLS & E LEC TRIC AL[...]

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  • Page 3

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - -3 - UF-1 and UFB-1 V AL VES TRAINING MANUAL The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cov er all details or v ariations of the equipment, nor to provide for[...]

  • Page 4

    NOTES: _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _______________________________[...]

  • Page 5

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - -1 - T ABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Preview Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 6

    UF-1 and UF B-1 Va lves T rainin g Manual - 0 - © 1999-2005, IMI Cornelius Inc. ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 REVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 7

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - 1 - INTRODUCTION 1. P REVIEW Q UESTIONS Check your current knowledge b y taking a fe w minutes to answer the follo wing questions: 1. What are the flow capacities of a UF-1 v a lve? _____________________________________ ___________________________________________________[...]

  • Page 8

    UF-1 and UF B-1 Va lves T rainin g Manual - 2 - © 1999-2005, IMI Cornelius Inc. 3. O VERVIEW 3.1 Product Description The UF-1 and UFB-1 v alve pro vides accurate flo w capability and dependa bility . The UF-1 and UFB-1 valv es are capable of flow rates of 1 ½ to 3 ounces per second (high flo w), 2 to 4 ounces per second (UFB-1), or 3 to 4 ½ ounc[...]

  • Page 9

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - 3 - There are four varieties of UF-1 and UFB-1 v alves: • The cup acti vated v alve dispenses by means of a le ver engaged by the cup. • A push b utton v alv e has a press and hold button on the front co ver of the v a lve. • The Optif ill TM v alve dispenses with [...]

  • Page 10

    UF-1 and UF B-1 Va lves T rainin g Manual - 4 - © 1999-2005, IMI Cornelius Inc. A side water l e ver kit can be added to a v alve allo wing for dispensing of w ater without syrup or concentrate. The side water le ver can be added t o either a c arbonated drink valv e or a nonc arbon- ated drink va lv e. Post-mix v a lves co ntrol: • the ON–OFF[...]

  • Page 11

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - 5 - SYSTEM DET AILS 1. W ATER 1.1 W ater Quality W ater quality issues ha ve an af fect on dis pensing v alves. Chloramine, a combination of chlorine and ammonia is responsible for some degradation of rubber components. Chloramine is used in man y U. S. water supplies. I[...]

  • Page 12

    UF-1 and UF B-1 Va lves T rainin g Manual - 6 - © 1999-2005, IMI Cornelius Inc. The position of the piston inside the slee ve is determined by the upward pressure of the liquid against the base of the piston and the do wnward pressure of the spring inside the piston (not sho w n here). The pressure of the spring is regulated b y the adjusting scre[...]

  • Page 13

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - 7 - Note: Alw ays adjust w a ter within its ran ge. 1.4 Calculating Flow Rates The most frequent ratio is 5:1. The charts above li st the breakdown for man y ratios and flo w rates. It is useful to be able to calculate flo w r ates when a chart is not av ailable. An exam[...]

  • Page 14

    UF-1 and UF B-1 Va lves T rainin g Manual - 8 - © 1999-2005, IMI Cornelius Inc. 2. S YRUP /C ONCENTRATE Syrup should always b e precooled bef ore setting the ratio. Syrup takes a path through the v alve parallel to the water path. It is introduced in t he block, tra v els through a syrup flo w control, banjo, v alve head and out the nozzle. Note, [...]

  • Page 15

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - 9 - 4. M ECHANICAL 4.1 UF-1 and UFB-1 V alve Disassembly 1. Sequence for disassembly (refer to UF-1 Post-mix Dispensing V alve Illustrate d Parts Li st) is as follo ws: 2. Remov e front co ver b y lifting. 3. Remo v e v alve co v er . 4. Unplug wiring harness. Wirin g Ha[...]

  • Page 16

    UF-1 and UF B-1 Va lves T rainin g Manual - 10 - © 1999-2005, IMI Cornelius Inc. 5. Remo ve v alve from mounting block by pushi ng locking tab to left and push do wn on top plate of block. . 6. Remo ve wate r scre w and lev er (if it is insta lled on the v alv e). 7. Remo ve nozzle – turn left ¼ turn. 8. Remo ve dif fuser assembly . Note: The d[...]

  • Page 17

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - 11 - 12. Note that the flow rate (1 ½ - 3, 3 – 4 ½ or 1 ½ - 3 juice) and date code ar e printed on the reta iner plat e. 13. T o disassemble the flo w control: Remo ve s cre ws and pull reta iner forward. Remov e top flo w con- trol subassemblies e xposing flo w con[...]

  • Page 18

    UF-1 and UF B-1 Va lves T rainin g Manual - 12 - © 1999-2005, IMI Cornelius Inc. 4.2 Mounting Block Disassembly T o disassemble mounting block: 16. Then remove 5 scre ws that secu re the v alve head to the v a lve body . 17. T o remove the dispensing le ver return spring pry the end of the spring and pull up. This spring stops the le ver from vibr[...]

  • Page 19

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - 13 - 5. C ONTROLS AND E LECTRICAL All UF-1 and UFB-1 v alv es ha ve a 24 v olt solenoid that should be powered b y a n 80 kV A rated transformer . V oltage at the coil with the solenoid energized should be 22 and 27 V A C. 5.1 UF-1 and U FB-1 Portion Contr ol V alve The [...]

  • Page 20

    UF-1 and UF B-1 Va lves T rainin g Manual - 14 - © 1999-2005, IMI Cornelius Inc. NO TE: The portion control valv e does not ha ve a top-of f function. NO TE: When in programming mode, press and rele ase any of the portion size b ut- tons to return to the fa ctory portion settings. NO TE: Portion controls will not operate belo w 22 v olts. This is [...]

  • Page 21

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - 15 - 8. When the foam in the cup has lowered, press and release the large rectangular butt on. The v alve dispenses a top-of f and shuts off when the foam again touches the le v er . The LED is no w on steady . 9. Press the program switch until th e LED turns of f. 10. I[...]

  • Page 22

    UF-1 and UF B-1 Va lves T rainin g Manual - 16 - © 1999-2005, IMI Cornelius Inc. INST ALLA TION CAUTION — Only trained and certif ied technicians should service this unit. ALL WIRING AND P LUMBING MUST CON FORM TO N A TION AL AND LOCAL COD ES. 1. I NST ALLATION R EQUIREMENT S 1.1 Requirement s Summary The be verage dispenser that the UF-1 or UFB[...]

  • Page 23

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - 17 - 3. Detach curr ent valves: – Remov e front cov e r by lifting. – Remove v alve cov er . – Unplug wiring harness. – Remove v alve. 3. INST ALLA TION CH ECKLIST 1. V oltage and proper grounding. 2. V alve properly secured (latche d) to block. 3. CO 2 pressure [...]

  • Page 24

    UF-1 and UF B-1 Va lves T rainin g Manual - 18 - © 1999-2005, IMI Cornelius Inc. SER VICE CAUTION — Only trained and certif ied technicians should service this unit. ALL WIRING AND P LUMBING MUST CON FORM TO N A TION AL AND LOCAL COD ES. 1. P REVENT ATIVE M AINTENANCE 1.1 Prevent ative Maintenance Procedur es NO TE: These procedur es should be p[...]

  • Page 25

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - 19 - TROUBLE SHOOTING Check product temperatur e Check system Remove nozzle below 40° Excess Foam Check flow rates Clean Probl em corrected Check system Set flow rate and rat io Problem corrected Correct ? ye s no Clean ? Temp ? above 40° yes no Probl em: excess foam S[...]

  • Page 26

    UF-1 and UF B-1 Va lves T rainin g Manual - 20 - © 1999-2005, IMI Cornelius Inc. Remove nozzle Clean no Off T aste Problem corrected Clean ? Check ratio Correct ? Check system Set ratio yes yes no Probl em corrected Probl em: of f tas te SER V ICE[...]

  • Page 27

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - 21 - Check solenoid visuall y Check for damaged banjos Valv e Stuck Open Check for power at solenoid working ? ye s (solenoid u p) Pr oblem : valve stuck open Undetermined problem call 800-238-3600 Damage ? Replace banjos no yes Problem co rr ected Clean or replace solen[...]

  • Page 28

    UF-1 and UF B-1 Va lves T rainin g Manual - 22 - © 1999-2005, IMI Cornelius Inc. Check solenoid visuall y Check system Check vol tage (22-27 AC ) no No Produc t Check swi tc h Problem corrected Powe r ? Working ? yes no Problem: no product Check resistance of c oil 40 ohms ? Check system Replace solenoid Probl em corrected yes yes no Check transfo[...]

  • Page 29

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - 23 - A TT ACHMENTS The follo wing attachments should be included with this lesson: UF-1 P ost-Mix Dispen sing V alve Illustrated P arts List P ost Mix V alves C ritical Grounding Inf ormation Ser vic e Bul let in AT T A C H M E N T S[...]

  • Page 30

    UF-1 and UF B-1 Va lves T rainin g Manual - 24 - © 1999-2005, IMI Cornelius Inc. REVIEW D A TE: _______________________________________________ N AME: ______________________________________________ LOCA TION: __________________________________________ The follo wing questions summarize important points i n the training lesson on UF-1 and UFB-1 V a[...]

  • Page 31

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - 25 - 5. Which flow rate should be set first? ( cir c le the corr ect answer ) A. Syrup B. W a ter C. Either syrup or water D. Both at the same tim e. 6. What functions does the Cancel/Pour Button on the Po rtion Control V alve perform? ( cir cle the two corr ect answers [...]

  • Page 32

    UF-1 and UF B-1 Va lves T rainin g Manual - 26 - © 1999-2005, IMI Cornelius Inc. 11. Which of the following will cause the valv e ratio to change? ( cir c le the corr ect answer ) A. Flo w control restrictions B. Low CO 2 pressure C. W eak BIB pump D. All of the abo v e. 12. What two things are dif ferent between a concentrate diffuser and a syrup[...]

  • Page 33

    UF-1 and UF B-1 V alves Tr aining M anual © 1999-2005, IMI Corn elius, Inc. - 27 - 17. What a re the th ree basi c ste ps to set t he rat io on a valve? ( cir cle the three corr ect answers ) A. Adjust syrup ratio B. Set water flow rate C. Set portion size D. Cool product. 18. Ho w can you identify the valv e flo w rate? ( cir c le the corr ect an[...]

  • Page 34

    UF-1 and UF B-1 Va lves T rainin g Manual - 28 - © 1999-2005, IMI Cornelius Inc. NOTES: _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _____________________________________________[...]

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    IMI Cornelius Inc. www .cornelius.co m Part No. 315222001 Februa ry 2, 2005[...]