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Clarke C.A.V. 15 manual

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Table of contents for the manual

  • Page 1

    Division of Form No. 70641B 3/03 Printed in the U.S.A. READ THIS BOOK This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke American Sanders machine could result in injury to you or to other personnel; damage [...]

  • Page 2

    Page -2- Clarke ® American Sanders C.A.V. 15 Operator's Manual T able of Content s Important Safety Instructions .................................................................................... 3 S pecifications and Accessories .............................................................................. 5 Grounding Instructions ........[...]

  • Page 3

    Page -3- Clarke ® American Sanders C.A.V. 15 Operator's Manual IMPORT ANT SAFETY INSTRUCTIONS WARNING AVERTISSEMENT ADVERTENCIA DANGER: Failure to read and observe all DANGER statements could result in severe bodily injury or death. Read and observe all DANGER statements found in your Owner's Manual and on your machine. WARNING: Failure [...]

  • Page 4

    Page -4- Clarke ® American Sanders C.A.V. 15 Operator's Manual DANGER: Failure to read the Owner's Manual prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the [...]

  • Page 5

    Page -5- Clarke ® American Sanders C.A.V. 15 Operator's Manual Model C.A.V. 15 Voltage 120 V Frequency 60 Hz Power 1200 Watts Connected load for 600 Watts appliance plug socket Volume Flow (air) 120 CFM Static Water Lift 9 0" Filter Surface Area 3-Stage 2,212 sq. inches Sound Level 58 db(A) Cord Length 22 ' Tank Volume 15 gal. Width[...]

  • Page 6

    Page -6- Clarke ® American Sanders C.A.V. 15 Operator's Manual GROUNDING INSTRUCTIONS This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment- grounding conductor a[...]

  • Page 7

    Page -7- Clarke ® American Sanders C.A.V. 15 Operator's Manual HOW TO ASSEMBLE THE MACHINE CAUTION! On delivery , the accessories - are lying in the tank and must be removed before the machine is used for the first time. See figure 2. T o assemble the machine, remove the machine top section: The power cord must not yet be inserted into a plug[...]

  • Page 8

    Page -8- Clarke ® American Sanders C.A.V. 15 Operator's Manual MACHINE OPERA TION Changing The Bag T ype Filter 1. Close the bag-type filter sleeve with the slide (Figure 4). 2. Pull the bag-type filter sleeve off the inlet fitting. 3. Dispose of the used bag-type filter in accordance with the local waste disposal regulations. 4. Place a new [...]

  • Page 9

    Page -9- Clarke ® American Sanders C.A.V. 15 Operator's Manual TROUBLESHOOTING Action Cause Problem 1. Reset the fuse 2. Allow the machine to cool down approximately 5 minutes; if the machine does not start again automatically, contact the Service Dept. 1. Replace bag-type filter. 2. Clean suction hose. 3. Clean and replace filter element. 1.[...]

  • Page 10

    Page -10- Clarke ® American Sanders C.A.V. 15 Operator's Manual NOTES[...]

  • Page 11

    Page -11- Clarke ® American Sanders C.A.V. 15 Operator's Manual Division of C .A.V . 15 W et/Dr y Vacuum Section II Part s and Service (70641B) Page -11- CLARKE-AMERICAN SANDER TECHNOLOGY C.A.V. 15 Operator's Manual[...]

  • Page 12

    Page -12- Clarke ® American Sanders C.A.V. 15 Operator's Manual C.A.V. 15 Assembly Drawing 8/02[...]

  • Page 13

    Page -13- Clarke ® American Sanders C.A.V. 15 Operator's Manual C.A.V. 15 Assembly Parts List 8/02 Ref. Pa rt No. Description Qty 1 47014 Ring, Foam Rubber 1 2 47006 Silencer 1 3 44239 Lower Housing, SQ. 1 4 26792 Ground Contact SQ. 10 1 5 1 1253 Screw , 50mm x 20mm 1 6 1 1222 Packing Ring, Gasket 1 7 1 1256 Screw , 35mm x 18mm 1 8 48421 T er[...]

  • Page 14

    Page -14- Clarke ® American Sanders C.A.V. 15 Operator's Manual NOTES[...]

  • Page 15

    Page -15- Clarke ® American Sanders C.A.V. 15 Operator's Manual PRODUCT SUPPORT BRANCHES PRODUCTION F A CILITIES AL T O Danmar k A/S , Aalborg Blytaekkervej 2 DK-9000 Aalborg +45 72 18 21 00 AL T O Danmar k A/S , Hadsund Industrikvarteret DK-9560 Hadsund +45 72 18 21 00 SALES SUBSIDIARIES Clarke ® Canada Ltd., Rexdale Ontario 24 Constellatio[...]

  • Page 16

    Page -16- Clarke ® American Sanders C.A.V. 15 Operator's Manual Clarke ® American Sanders U. S. Warranty This Clarke American Sanders Industrial/Commercial Product is warranted to be free from defects in materials and workmanship under normal use and service for a period of two years from the date of pur- chase, when operated and maintained [...]

  • Page 17

    Division of Form No. 70408B 2/03 Printed in the U.S.A. READ THIS BOOK CAUTION: Read the Operator's Manual before using the appliance. This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke American Sanders[...]

  • Page 18

    Page -2 - Clarke ® American Sanders Operator's Manual - Sander 1600DC CONTENTS OF THIS BOOK Operator Safety Instructions ............................................................................................... 5 Machine Introduction ........................................................................................................[...]

  • Page 19

    Clarke ® American Sanders Operator's Manual - Sander 1600DC Page - 3 - INDICE Instrucciones de seguridad para el operador ........................................................................... 7 Presentación de la máquina .................................................................................................... 8 Especificaci[...]

  • Page 20

    Page -4 - Clarke ® American Sanders Operator's Manual - Sander 1600DC LISEZ CE MANUEL ATTENTION : Lire le manuel d'utilisation avant de faire fonctionner l'appareil. Il contient des informations importantes pour une utilisation correcte de la machine, en toute sécurité. Lisez-le complètement avant de mettre la machine en marche o[...]

  • Page 21

    Clarke ® American Sanders Operator's Manual - Sander 1600DC Page - 5 - OPERA TOR SAFETY INSTRUCTIONS W ARNING A VERTISSEMENT ADVERTENCIA DANGER means: Severe bodily injury or death can occur to you or other personnel if the DANGER statements found on this machine or in this Owner's Manual are ignored or are not adhered to. Read and obser[...]

  • Page 22

    Page -6 - Clarke ® American Sanders Operator's Manual - Sander 1600DC OPERA TOR SAFETY INSTRUCTIONS (cont.) WARNING: Operating a machine without observing all labels and instructional information could result in injury or damage. Read all machine labels before attempting to operate. Make sure all of the labels and instructional information ar[...]

  • Page 23

    Clarke ® American Sanders Operator's Manual - Sander 1600DC Page - 7 - W ARNING A VERTISSEMENT ¡ A VISO ! INSTRUCCIONES PARA LA SEGURIDAD DEL OPERADOR ¡ PELIGRO ! : Si no sigue la indicación PELIGRO , se pueden causar lesiones graves, incluso mortales. Lea y siga todas las indicaciones PELIGRO que se encuentran en el libro y en la máquina[...]

  • Page 24

    Page -8 - Clarke ® American Sanders Operator's Manual - Sander 1600DC ¡ AVISO ! Hay un riesgo de cortocircuito si los componentes eléctricos de una máquina están expuestos a la humedad o son mojados. Procure que los componentes eléctricos sean siempre secos. Seque cuidadosamente la máquina después de cada utilización. Guarde la máqui[...]

  • Page 25

    Clarke ® American Sanders Operator's Manual - Sander 1600DC Page - 9 - INSTRUCTIONS POUR LA SECURITE DE L’OPERATEUR W ARNING A VERTISSEMENT ¡ A VISO ! ! DANGER ! Le non-respect des consignes précédées du mot DANGER peut occasionner des blessures graves, voire entraîner la mort. Lisez et respectez toutes les consignes DAN- GER figurant [...]

  • Page 26

    Page -10 - Clarke ® American Sanders Operator's Manual - Sander 1600DC AVERTISSEMENT Risque de court-circuit si les composants électriques d’une machine ont été exposés à l’humidité ou sont mouillés. Veillez à ce que les composants électriques soient toujours secs. Essuyer soigneusement la machine après chaque utilisation. Entre[...]

  • Page 27

    Clarke ® American Sanders Operator's Manual - Sander 1600DC Page - 11 - Machine Specifications Model Sander 1600DC Code Number 07 101B Voltage (Volts) 1 20 Frequency (Hz) 6 0 Current (Amps) 1 4 Power (hp) 1.5 Pad Diameter 16.0 Pad Speed (rpm) 1 7 5 Cord Length (feet) 5 0 Weight (pounds) 1 2 1 Modelo Sander 1600DC Número de código 07 1 01 B [...]

  • Page 28

    Page -12 - Clarke ® American Sanders Operator's Manual - Sander 1600DC Figure 1 Figure 2 Figure 3 HOW TO PREP ARE THE MACHINE FOR OPERA TION WARNING: Always remove the electrical plug from the electrical outlet before installing or changing the sandpaper. How To Install The Sandpaper To install the sandpaper, follow this procedure: 1. Put the[...]

  • Page 29

    Clarke ® American Sanders Operator's Manual - Sander 1600DC Page - 13 - PREP ARACION DE LA MAQUINA P ARA TRABAJAR ADVERTENCIA: Antes de instalar o cambiar el papel abrasivo, desconecte siempre el enchufe de la toma de corriente. Cómo instalar el papel abrasivo Instale el papel abrasivo, siguiendo las siguientes instruccions: 1. Ponga el mang[...]

  • Page 30

    Page -14 - Clarke ® American Sanders Operator's Manual - Sander 1600DC 12 grit For removing gross imperfections and restore evenness 16 grit to old flooring. To remove build-up of paints and varnishes. 20 grit 24 grit 30 grit For first sanding of new flooring (maple, oak). For removing 36 grit minor imperfections and finishes from old floorin[...]

  • Page 31

    Clarke ® American Sanders Operator's Manual - Sander 1600DC Page - 15 - grano 12 Para eliminar imperfecciones grandes y nivelar suelos usados. grano 16 Para quitar capas de pintura y barniz grano 20 grano 24 grano 30 Para pulimentar por primera vez un suelo nuevo (arce, roble). Para grano 36 quitar las imperfecciones pequeñas y el acabado de[...]

  • Page 32

    Page -16 - Clarke ® American Sanders Operator's Manual - Sander 1600DC HOW TO PREP ARE THE MACHINE FOR OPERA TION WARNING: Always remove the electrical plug from the electrical outlet before installing or changing the pad or brush. How To Install The Brush Or Pad Driver To install the brush or pad driver, follow this procedure: 1. Put the han[...]

  • Page 33

    Clarke ® American Sanders Operator's Manual - Sander 1600DC Page - 17 - PREP ARACION DE LA MAQUINA P ARA TRABAJAR AVISO : Desconecte siempre el enchufe de la caja de enchufe conectada con la red antes de instalar o cambiar el disco o el cepillo. Cómo instalar el cepillo o el portadisco Para instalar una cabeza de cepillo o un portadisco, sig[...]

  • Page 34

    Page -18 - Clarke ® American Sanders Operator's Manual - Sander 1600DC HOW TO PREP ARE THE MACHINE FOR OPERA TION How to Install the Dust Control Skirt To install the skirt, follow this procedure: 1. Wrap the skirt around the bumper such that the draw string can be inserted into the recess of the bumper. See figure 7. 2. Orient the brush fast[...]

  • Page 35

    Clarke ® American Sanders Operator's Manual - Sander 1600DC Page - 19 - Preparación de la máquina para trabajar Cómo instalar la falda Para instalar la falda, siga este procedimiento: 1. Envuelva la falda alrededor del parachoques de manera que la cadena de arrastre pueda ser insertada en el hueco del parachoques. Vea la figura 7. 2. Orien[...]

  • Page 36

    Page -20 - Clarke ® American Sanders Operator's Manual - Sander 1600DC Figure 9 Figure 9a Figure 9b 120 VOL T MACHINES Instructions for connection to the power supply and the electrical ground. This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the[...]

  • Page 37

    Clarke ® American Sanders Operator's Manual - Sander 1600DC Page - 21 - INSTRUCCIONES PARA LA CONEXION ELECTRICA DE LA MAQUINA La máquina debe ser puesta a tierra. En caso de mal funcionamiento o de avería, el hilo de tierra es un camino de menor resistencia que permite el paso de corriente ; por lo cual se reduce el riesgo de choque eléct[...]

  • Page 38

    Page -22 - Clarke ® American Sanders Operator's Manual - Sander 1600DC Figure 10 Figure 11 HOW TO OPERATE THE MACHINE How To Start/Stop The Machine WARNING: Never start machine when the handle is in the vertical posi- tion. The switch to start and stop the machine is activated by the interlock switch (1) and the levers (2) under the handle gr[...]

  • Page 39

    Clarke ® American Sanders Operator's Manual - Sander 1600DC Page - 23 - FUNCIONAMIENTO DE LA MAQUINA Arranque y parada AVISO : Nunca arranque la maquina cuando la tobera está en posición vertical. El interruptor de arranque/parada se opera empujando el botón de cierre de seguridad (1) y usando las palancas (2) situadas debajo del mango de [...]

  • Page 40

    Page -24 - Clarke ® American Sanders Operator's Manual - Sander 1600DC MAINTENANCE WARNING: Maintenance must be done by authorized personnel only. Maintenance Instructions Return the machine to a Clarke American Sand- ers Authorized Service Location every 12 months for maintenance inspections. MANTENIMIENTO AVISO : El mantenimiento debe ser e[...]

  • Page 41

    Clarke ® American Sanders Operator's Manual - Sander 1600DC Page - 25 - Division of Sander 1600DC Section II Part s and Service Manual (70408B)[...]

  • Page 42

    MAINTENANCE WARNING: Maintenance must be done by authorized personnel only. CAUTION: Keep all adjustments according to specifications. Maintenance Instructions Return the machine to a Clarke American Sanders Authorized Service Location every 12 months for main- tenance inspections. Switches WARNING: All electrical repairs must be done by authorized[...]

  • Page 43

    MANTENIMIENTO AVISO: El mantenimiento debe ser efectuadopor un técnico autorizado. PRUDENCIA:Todos los reglajes deben ser realizados conforme a las indicaciones descritas en este libro. Instrucciones para el mantenimiento Cada 12 meses, la máquina debe ser mandada a un centro técnico autorizado Clarke American Sanders para ser comprobada. Interr[...]

  • Page 44

    Sander 1600DC Assembly Drawing 2/03 1 2 3 4 5 6 4 3 9 7 8 10 11 65 66 67 68 64 61 43 44 49 50 52 53 54 48 47 46 45 1 38 37 35 33 32 31 30 29 75 36 39 35 34 27 28 36 23 24 25 20 22 26 12 37 38 1 25 40 35 55 74 73 72 71 70 56 57 58 59 60 62 59 69 41 42 14 21 19 15 16 1 18 17 13 63 35 51 76 77 (includes 51, 52, & 76) Page -28 - Clarke ® American [...]

  • Page 45

    Ref. Part No. Description Qty. 1 85383A Screw, 10-32 x 3 / 4 1 0 2 30285A Handle, Front 1 3 50798A Lever, Switch 2 4 50820A Spring, Extension 2 5 50806A Button, Interlock 1 6 40109A Switch 2 7 50799A Interlock, Main 1 8 50821A Spring, Compression 1 9 50780A Handle, Rear 1 10 920722 Nut, 10-32 ESNA 7 11 962957 Screw 2 12 30408B Hose 1 1 3 40530A Cor[...]

  • Page 46

    Sander 1600DC Lamp Assembly Drawing 10/01 17 18 17 19 16 15 20 21 22 14 13 10 12 11 9 8 4 7 6 4 4 1 2 3 5 Page -30 - Clarke ® American Sanders Operator's Manual - Sander 1600DC[...]

  • Page 47

    Sander 1600DC Lamp Assembly Drawing Parts List 10/01 Ref. Part No. Description Qty. 1 20028A Knob 1 2 87625A Washer, Nylon 1 3 60551A Lamp Brakcet 1 4 962027 Screw, 8-32 x ½ Pan Head 8 5 87607A Washer Nylon 1 6 81302A Nut, ¼-20 Jam 1 7 980205 Washer 1 8 51612A Bumper 2 9 39862A Enclosure 1 10 920056 Nut, 6-32 ESNA 2 11 40528A Lamp Socket 1 12 962[...]

  • Page 48

    Sander 1600DC Gearbox Assembly and Parts List 7 6 5 4 3 2 1 Ref Part No. Description Qty. 1 962966 Screw, Socket Hd. Cap 6 2 980650 Washer, Lock 6 3 56922A Retainer, Bearing 1 4 902606 Bearing, Ball 3 5 58520A Spacer, Sleeve 1 6 N /A Endshield 1 7 962794 Screw 10-24" x 1" 6 8 54858A Cover, Housing 1 9 902736 Bearing 1 10 58314A Retainer 1[...]

  • Page 49

    Sander 1600DC WARNING: All electrical repairs must be performed by qualified personnel only. Clarke ® American Sanders Operator's Manual - Sander 1600DC Page - 33 -[...]

  • Page 50

    NOTES[...]

  • Page 51

    PRODUCT SUPPORT BRANCHES PRODUCTION F A CILITIES AL T O Danmar k A/S , Aalborg Blytaekkervej 2 DK-9000 Aalborg +45 72 18 21 00 AL T O Danmar k A/S , Hadsund Industrikvarteret DK-9560 Hadsund +45 72 18 21 00 SALES SUBSIDIARIES Clarke ® Canada Ltd., Rexdale Ontario 24 Constellation Ct. (416) 675-5830 AL T O Overseas Inc., Sydne y (Australia) 1B/8 Re[...]

  • Page 52

    Clarke ® American Sanders U. S. Warranty This Clarke American Sanders Industrial/Commercial Product is warranted to be free from defects in materials and workmanship under normal use and service for a period of five years from the date of purchase, when operated and maintained in accordance with Clarke American Sanders's Mainte- nance and Ope[...]