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Chicago Pneumatic SD25 manual

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Table of contents for the manual

  • Page 1

    6159939020 SD25 Series Electric Screwdrivers User’s Manual CP Ref. / N O : 6159939020 Techmotive P/N : 39-30-40409 DECEMBER 2005 CP Techmotive 22705 Heslip Drive Novi, Michigan 48375 USA[...]

  • Page 2

    24-Hour Technical Support Toll Free in the U.S. and Canada: 1-877-224-7377 All other countries: (001) 248-348-6280 between 8 a.m. and 5 p.m. Eastern Standard Time (EST) NOTE: Chicago Pneumatic Tool Company (CP) in 2005 acquired and changed the name of GSE tech-motive tool to CP Techmotive. Product Information may be found on www.cp.com. NOTE: The p[...]

  • Page 3

    LIMITED WARRANTY CP Techmotive warrants its PRODUCTS to be free from defects in materials and workmanship for the lesser of (1) one year from the date of shipment from the manufacturing facility in Michigan, U.S.A. OR (2) one-million cycles except for the products noted below: CP Techmotive crowfoot, tubenut and hold & drive heads 250,000 cycle[...]

  • Page 4

    CUSTOMER SATISFACTION Please Read This! As a valued customer, your opinion and satisfaction are important to CP Techmotive. Please let us know what you think of our product(s). Write the part number and serial number of the product(s) you have purchased before you begin our brief online survey. The numbers are located on a sticker affixed to the ha[...]

  • Page 5

    User’s Manual December 2005 Page i Preface Our CP techmotive SD25 Series Screwdriver is easy to operate and comes with a manual that includes instructions to help you use it safely, make minor adjustments, and perform routine maintenance. Who Should Use This Manual This manual is written for the engineers and technicians, who will set up, use and[...]

  • Page 6

    6159939020 SD25 Series Screwdrivers Page ii 39-30-40409 Abbreviations The most common abbreviations used throughout this manual are: DCM device control module EEPROM electrically erasable programmable read only memory ESD electro-static discharge ITI intelligent tool interface LED light-emitting diode STM standard test method TCM tool control modul[...]

  • Page 7

    Contents December 2005 Page iii Contents Preface ............................................................................................................................................ i Who Should Use This Manual ............................................................................................... i How to Use This Manual ..........[...]

  • Page 8

    6159939020 SD25 Series Screwdrivers Page iv 39-30-40409 (This page is left blank intentionally.)[...]

  • Page 9

    User’s Manual December 2005 Page 1 SD25 Series Screwdrivers Thank you for purchasing the CP techmotive SD25 Series Screwdriver, available in in-line and pistol grip versions. The SD25 Series In-line Screwdriver is a compact, lightweight tool of aluminum construction, weighing one pound and measuring 9.4-in length. It provides a push-to-start outp[...]

  • Page 10

    6159939020 SD25 Series Screwdrivers Page 2 39-30-40409 Electro-static Discharge (ESD) The SD25 Series Screwdriver is well suited for use in electro-static discharge (ESD) safe work areas. The screwdriver has been tested and meets the requirements of ESD Standard (S) 20.20, and also section 5.1.3 of ESD Standard Test Methods (STM) 13.1.[...]

  • Page 11

    User’s Manual December 2005 Page 3 Think Safety First! Working with fastening tools can be dangerous if safe and proper procedures are not followed. As with all machinery, certain hazards can be involved with the operation of the product. Using these tools with caution will considerably lessen the possibility of personal injury. If, however, safe[...]

  • Page 12

    6159939020 SD25 Series Screwdrivers Page 4 39-30-40409 • SECURE THE TOOL. Tools that develop torque can produce hazardous torque reactions. Always be sure that the tool is properly fixtured to absorb reaction as a fastener is tightened. Never operate a tool capable of high torque without proper fixturing. • SECURE WORK. Avoid situations where t[...]

  • Page 13

    User’s Manual December 2005 Page 5 Electrical Safety Only qualified and properly trained personnel should perform electrical/electronic troubleshooting and repair. Consider the following electrical system safety guidelines: • Before you troubleshoot or service a fastening system station, be sure you have an up-to- date and appropriate set of el[...]

  • Page 14

    6159939020 SD25 Series Screwdrivers Page 6 39-30-40409 (This page is left blank intentionally)[...]

  • Page 15

    User’s Manual December 2005 Page 7 Getting Started All SD25 Series handheld screwdrivers have the following features to provide torque information right at your fingertips: • Programmable multi-purpose pushbutton for Cycle Complete, multi-parameter set selection, Data Send, etc. • Forward / reverse direction button • Multi-color light-emitt[...]

  • Page 16

    6159939020 SD25 Series Screwdrivers Page 8 39-30-40409 Viewing Screwdriver Functions Before you operate your SD25 Series screwdriver, become familiar its functionality : NOTE: ? ? ? ? The factory sets the functions of the screwdriver and the position of the buttons/lever in relationship to the head. Each function can be re-assigned to a different b[...]

  • Page 17

    User’s Manual December 2005 Page 9 Installing the Screwdriver Use the following procedure to install SD25 Series screwdrivers to the CS2000 Mini Controller. Installing the Screwdriver 1. Identify the slot on the screwdriver connector into which the screwdriver cable plugs. 2. Align the red dot on the grip of the screwdriver cable connector to the[...]

  • Page 18

    6159939020 SD25 Series Screwdrivers Page 10 39-30-40409 6. Become familiar with how the screwdriver operates and feels. Press the throttle/trigger lever and cycle the screwdriver in the air (not on a fastener). Press the forward/reverse button, then press the throttle/trigger lever and watch the output drive change direction. OR Press the throttle/[...]

  • Page 19

    User’s Manual December 2005 Page 11 In the following table, all of the left column fields are defined in the order they appear on your screen, followed by all the second column fields. 1st Column Field Definition Model Number CP techmotive part number for the screwdriver. Build Date The date the screwdriver was manufactured. Serial Number Alphanu[...]

  • Page 20

    6159939020 SD25 Series Screwdrivers Page 12 39-30-40409 2nd Column Field Definition (continued from previous page) H as aux iliary pu s hbutt on When checked, indicates that a screwdriver with multi-purpose (auxiliary) pushbutton is attached. Locked Rotor Count The total number of locked rotor faults the screwdriver has had. Overtemperature Count T[...]

  • Page 21

    User’s Manual December 2005 Page 13 Reversing the Screwdriver When the screwdriver is put into reverse, by sliding the forward/reverse switch into the reverse setting or remotely activating the FWD/REV input, the screwdriver turns in the opposite direction to the normal fastening direction. Reverse is indicated by the yellow, green and red LEDs c[...]

  • Page 22

    6159939020 SD25 Series Screwdrivers Page 14 39-30-40409 Use the following procedure to attach a Pistol Grip handle (part number 49-SD-10111) to an In-line screwdriver. Refer to Viewing Screwdriver Functions on page 7 to view an illustration of the In-line screwdriver that may help you with this procedure. Attaching a Pistol Grip Handle 1. Remove th[...]

  • Page 23

    User’s Manual December 2005 Page 15 Mapping Screwdriver Functions This section describes how VS is used to map screwdriver functions to the buttons and switches on the screwdriver. You can also use VS to change the default mapping. To do this, refer to the Visual Supervisor User s Guide (part number 39-30-34823). Disabling the Push-to-Start Funct[...]

  • Page 24

    6159939020 SD25 Series Screwdrivers Page 16 39-30-40409 The screwdriver inputs are software selectable using VS. To disable the push-to-start function, assign the Cycle On input, Cycle Enable input and the Clear Outputs input to the Trigger. The typical inputs for a screwdriver with push-to-start function disabled are shown below. Enabling the Push[...]

  • Page 25

    User’s Manual December 2005 Page 17 The screwdriver inputs are software selectable using VS. To enable the push-to-start function, assign the Cycle On input to Input 8, and assign the Cycle Enable input and Clear Outputs input to the Trigger. The typical inputs for a screwdriver with push-to-start function enabled are shown below.[...]

  • Page 26

    6159939020 SD25 Series Screwdrivers Page 18 39-30-40409 Mapping Outputs for a Single-Spindle Typically, the LEDs and headlights on the screwdriver work in the following way: • Headlights turn on while the screwdriver is running in forward or reverse. NOTE: ? ? ? ? Yellow, green and red LEDs chase each other in a counterclockwise direction while t[...]

  • Page 27

    User’s Manual December 2005 Page 19 The typical outputs for screwdriver LEDs are shown below.[...]

  • Page 28

    6159939020 SD25 Series Screwdrivers Page 20 39-30-40409 (This page is left blank intentionally)[...]

  • Page 29

    User’s Manual December 2005 Page 21 Troubleshooting Your Screwdriver The CS2000 Mini Controller used with the screwdriver has many configurable features and programmable parameters that control the operation of the fastening system equipment. CP techmotive supply the VS software program that provides you with a way to change parameters that affec[...]

  • Page 30

    6159939020 SD25 Series Screwdrivers Page 22 39-30-40409 Maintaining Your Screwdriver Generally, there is no preventive maintenance required for CP techmotive screwdrivers. CP techmotive only recommends trained technicians to perform in-depth maintenance, such as motor, transducer, or gearing replacement. NOTE: ? ? ? ? For the latest assembly drawin[...]

  • Page 31

    User’s Manual December 2005 Page 23 Reading the Screwdriver Part Numbers All SD25 Series Screwdrivers have an 8-digit prefix that helps you quickly identify the type of screwdriver you are using, and a longer suffix that provides more details about the screwdriver. Prefix example: SD25I010 SD 25 I 010 Screwdriver Series Type: I n-line Capacity lb[...]

  • Page 32

    6159939020 SD25 Series Screwdrivers Page 24 39-30-40409[...]

  • Page 33

    User’s Manual December 2005 Page 25 Specifications and Parts This section lists the specifications of your SD25 Series screwdrivers under typical operating conditions and available screwdriver-to-controller cables. Specifications This section lists general specifications, torque and RPM ranges, and length and weight ranges for SD25 Series screwdr[...]

  • Page 34

    6159939020 SD25 Series Screwdrivers Page 26 39-30-40409 Screwdriver Accessories This section lists part numbers for the screwdriver-to-controller cables, suspension bail, reaction mounting plates, and foam grip available for the SD25 Series screwdrivers. Screwdriver-to-Controller Cables Part Number Straight Part Number Right Angle Length 299230-810[...]

  • Page 35

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  • Page 36

    www.cp.com Please find your local contact at: www.cp.com U.S. English Printed in USA Copyright 2005 CP Techmotive, Novi, MI, USA[...]