Chicago Electric 67119 manual

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Table of contents for the manual

  • Page 1

    1-1/2 HP PLUNGE ROUTER 671 19 SET UP AND OPERA TING INSTRUCTIONS Distributed exclusively by Harbor Freight T ools ® . 3491 Mission Oaks Blvd., Camarillo, CA 9301 1 Visit our website at: http://www .harborfreight.com Read this material before using this product. Failure to do so can result in serious injury . SA VE THIS MANUAL. Copyright © 2009 by[...]

  • Page 2

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 2 CONTENTS IMPORT ANT SAFETY INFORMA TION ............................ 3 GENERAL POWER T OOL SAFETY W ARNINGS....................... 3 PLUNGE ROUTER SAFETY W ARNINGS ...................................... 5 VIBRA TION SAFETY ......................... 7 GROUNDING ..................[...]

  • Page 3

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 3 SA VE THIS MANUAL Keep this manual for the safety warn- ings and precautions, assembly , operat- ing, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual near the assembly diagram (or month and year of purchase if produ[...]

  • Page 4

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 4 Unmodied plugs and matching out - lets will reduce risk of electric shock. A void body contact with grounded b. surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. Do not expose power tools to rai[...]

  • Page 5

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 5 Power tool use and care 4. Do not force the power tool. Use a. the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. Do not use the power tool if the b. switch does not turn it on and off. Any [...]

  • Page 6

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 6 Keep hands away from the cutting 8. area. Do not place hands beneath the workpiece for any reason. Keep the base of the router in rm contact with the workpiece while cutting. Keep Handles dry , clean, and free of 9. oil or grease. This will permit better control of the tool. [...]

  • Page 7

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 7 • Do not use with power switch locked on. • Properly maintain and inspect to avoid electrical shock. • Any power cord must be properly grounded. Ground Fault Circuit Inter- rupter (GFCI) should also be imple- mented – it prevents sustained elec- trical shock. W ARNING: S[...]

  • Page 8

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 8 Grip tool as lightly as possible (while 6. still keeping safe control of it). Let the tool do the work. T o reduce vibration, maintain the tool 7. as explained in this manual. If any abnormal vibration occurs, stop use immediately . SA VE THESE INSTRUCTIONS. GROUNDING TO PREVENT[...]

  • Page 9

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 9 Double Insulated T ools: T ools with T wo Prong Plugs Outlets for 2-Prong Plug T ools marked “Double Insulated” do 1. not require grounding. They have a special double insulation system which satises OSHA requirements and complies with the applicable standards of Underwri[...]

  • Page 10

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 10 RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120/240 VOL T) NAMEPLA TE AMPERES (at full load) EXTENSION CORD LENGTH 25’ 50’ 75’ 100’ 150’ 0 – 2.0 18 18 18 18 16 2.1 – 3.4 18 18 18 16 14 3.5 – 5.0 18 18 16 14 12 5.1 – 7.0 18 16 14 12 12 7.1 – 12.0 18 [...]

  • Page 11

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 1 1 SPECIFICA TIONS Power 1-1/2 HP Electrical Input 120 V~ / 60 Hz / 10 A Motor Speed 1 1,000 - 28,000 RPM (No Load) Collet Capacity 1/4” Maximum Plunge 2-1/8” Depth Measurements 1/16” increments Depth Stop 4-stage turret stop E194601 93MA UNP ACKING When unpacking, make sur[...]

  • Page 12

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 12 OPERA TING INSTRUCTIONS Read the ENTIRE IMPORT ANT SAFETY INFORMA TION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. T ool Set Up TO PREVENT SERIOUS INJUR Y FROM ACCIDENT AL OPERA TION: T urn the Power[...]

  • Page 13

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 13 Loosen the Thumb Screw so that the 1. Depth Stop Bar (30) can slide freely . Rotate the Adjusting Knob (26) until 2. the Depth Adjusting Bolt (29) pro - trudes about 1/4” from the Depth Stop Bar . Rotate the Depth Stop Bar to the left 3. so that the indexing mark along the to[...]

  • Page 14

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 14 Slide the bars on the Edge Guide b. into the slots on the Base of the Router with the fence facing the workpiece. Note: The Edge Guide can be inserted into either side of the tool to make cuts along the left or right side of the material. Adjust the distance between the c. rout[...]

  • Page 15

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 15 tool may try to twist from the strong initial torque. Note: The Router bit should always be fed into the stock from left to right so as to match the clockwise rotation of the router . When cutting outside edges, rotate the router counterclockwise. Rotate it clockwise when cutti[...]

  • Page 16

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 16 MAINTENANCE AND SER VICING Procedures not specically explained in this manual must be performed only by a qualied technician. TO PREVENT SERIOUS INJUR Y FROM ACCIDENT AL OPERA TION: T urn the Power Switch of the tool off and unplug the tool from its electrical outlet befo[...]

  • Page 17

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 17 T roubleshooting Problem Possible Causes Likely Solutions T ool will not start. Cord not connected. 1. No power at outlet. 2. T ool’ s thermal reset breaker 3. tripped (if equipped). Internal damage or wear . 4. (Carbon brushes or switch, for example.) Check that cord is plug[...]

  • Page 18

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 18 Part Description Qty 1 T apping Screw 8 2 Cover 1 3 Screw 2 4 Speed Adjuster 1 5 T apping Screw 5 6 T apping Screw 2 7 Cover 1 8 Cover 1 9 T apping Screw 2 10 Epoxy Board 2 11 Brush Holder 2 12 Carbon Brush 2 13 Motor Housing 1 14 Spring 1 15 W asher 1 16 Bearing 1 17 Stator 1 [...]

  • Page 19

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 19 ASSEMBL Y DIAGRAM Record Product’ s Serial Number Here: Note: If product has no serial number , record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only , and are not avail- able individually as replacement parts. 85[...]

  • Page 20

    SKU 671 19 For technical questions, please call 1-800-444-3353. Page 20 LIMITED 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every ef fort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this prod- uct is free from defects in materials and workmanship for the period of 90 days[...]