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Chevrolet Chevy Impala SS LSD manual

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Table of contents for the manual

  • Page 1

    1 50061011 Chevy Impala SS A Division of KW automotive North America, Inc CHEVY IMP ALA 1992 - 1996 LSD INST ALLA TION[...]

  • Page 2

    2 50061011 Chevy Impala SS A Division of KW automotive North America, Inc[...]

  • Page 3

    3 50061011 Chevy Impala SS A Division of KW automotive North America, Inc INST ALLA TION INTRODUCTION 1. REMOVING THE FENDER, DOORS FROM THE A-PILLAR AND DISCONNECTING THE WIRE HARNESS @ THE DOOR JAM 2. REMOVING THE EXISTING DOOR HI NGES FROM THE DOORS; TOP AND BOTTOM. 3. MODIFYING THE INTERNAL FENDE R AREAS FOR THE HINGE CLEARANCE. 4. MODIFYING TH[...]

  • Page 4

    4 50061011 Chevy Impala SS A Division of KW automotive North America, Inc Inst allation Instructions LamboSty leDoors (The instructions are to be used as a refe rence only. Please repeat steps for both doors.) Pre-installation check list: • Battery disconnected • Front bumper removal • Front fender removal • Vehicle must be accident free ?[...]

  • Page 5

    5 50061011 Chevy Impala SS A Division of KW automotive North America, Inc LSD Doors must be installed according to the provided vehicle specific instructions fr om LSD Do ors and in- stallation should be performed by an authorized dealer. Always follow the latest accident prevention regulations (not applicable for North America) for each step to pr[...]

  • Page 6

    6 50061011 Chevy Impala SS A Division of KW automotive North America, Inc An additional inside support handle must be installed to so lve the issue of possible difficulty of griping the door, when raising and lowering your door from your seated position. If there are white lights on your door, these must be made ineffective, e. g. taking of the bul[...]

  • Page 7

    7 50061011 Chevy Impala SS A Division of KW automotive North America, Inc - After washing the vehicle, open the doors and check to see that all piv ot points are properly greased - Every three months, open doors and check to see that all pivot points are properly greased - If the vehicle is subject to a harsh environment, such as sa lt or sand, it [...]

  • Page 8

    8 50061011 Chevy Impala SS A Division of KW automotive North America, Inc 1x A 5X B 1x C 3x D Snap ring Cable ties Gas Damper 2450 M.A.R.A Shim 1x E 1x F 1x G 2x H LSD Swing Arm LSD Ground Plate LS D Hinge Assembly Cover plate 2x I 1x J LSD Warning notice Shim Roller Mount HARDWARE LIST ( per vehicle side)[...]

  • Page 9

    9 50061011 Chevy Impala SS A Division of KW automotive North America, Inc C C OEM A A C OEM OEM OEM F E[...]

  • Page 10

    10 50061011 Chevy Impala SS A Division of KW automotive North America, Inc ORIGINAL EQUIPMENT CHAS SIS HINGE REMOVAL MODIFICATI ON IMPORTANT NOTE: The following instructions given, in sequential order, is a step-by-step procedure to minimize any installation difficulty that may occur. By skipping steps, un-necessary p roblems can arise during the i[...]

  • Page 11

    11 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 1 INNER FENDER MODIFICATION For this particular application, once the outer fender has been removed, the inner fender needs to be modified, to accommodate the new LSD hinges. The following pictures show the areas[...]

  • Page 12

    12 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 1 INNER FENDER MODIFICATION –cont’d- For this particular application, once the outer fender has been removed, the inner fender needs to be modified, to accommodate the new LSD hinges. The following pictures show the areas (outlined in white) that will need to be rem[...]

  • Page 13

    13 50061011 Chevy Impala SS A Division of KW automotive North America, Inc PHOTO 3 STEP 1 INNER FENDER MODIFICATION –cont’d- For this particular application, once the outer fender has been removed, the inner fender needs to be modified, to accommodate the new LSD hinges. The following pictures show the areas (outlined in white) that will need t[...]

  • Page 14

    14 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 2 INNER FENDER MODIFICATION –cont’d- For this particular application also, the outer fender also needs to be modified, to accom- modate the new LSD hinges. The following pictures show the areas (outlined in wh ite) that will need to be removed. 2a. This cut for the [...]

  • Page 15

    15 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 3 DIS-ASSEMBLING THE SWING ARM FROM THE GROUND PLATE 3a. Your new LSD Door Hinges have come assembled. 3b. As identified in ( Photo 8 ), disassemble the swing arm from the ground plate. Un-bolt all four mounting bolts or allen-heads and remove completely. PHOTO FOR REFE[...]

  • Page 16

    16 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 4 MOUNTING THE GROUND PLATE TO THE A- PILLAR 4a. Using the kit supplied mounting hardware for the Ground Plate, attach it t o the A-Pillar. Finger tight initially, then using a wrench, torque to specifications. The photos below show the top and bottom mounting points of[...]

  • Page 17

    17 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 5 MODIFYING THE CHASSIS WIRING HARNESS IMPORTANT NOTE: Prior to beginning extending the wiring harness from the A-pillar, each individual wire needs to be cut one at a time. Each wire that is cut, has to be staggered (See 5g) from the previous cut wire. By doing th is, [...]

  • Page 18

    18 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 5 MODIFYING THE CHASSIS WIRING HARNESS –cont’d- 5g. VERY IMPORTANT: 5h. Remember to stagger the cuts for each individual wire. This will eliminate having a large wrap and will allow for minimal size and maximum flexibility. 5i. In the photo below an ( INCORRECT ) ve[...]

  • Page 19

    19 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 5 ROUTING THE WIRE H ARNE SS IMPORTANT NOTE: 5n. Prior to mounting the Swing Arm to the door, the wire harness needs to be fed through the Swing Arm, as shown in ( Photos 26a ) PHOTO 26a[...]

  • Page 20

    20 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 6 MOUNTING THE LSD SWING ARM 6a. Using the existing O.E.M. nuts, mount the LSD swing arm on the door, matching up each respective mount hole. Two mount holes at the top and two at the bottom ( Photo 15 ). Locate the mounting nuts at the center of their respective mount [...]

  • Page 21

    21 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 7 MOUNTING THE DOOR TO THE A-FRAME IMPORTANT NOTE: THIS STEP S HOULD BE DONE WITHOUT THE GAS S PRING INSTALLED 7a. Place the door back on the vehicle and close the door completely. 7a. Install the MAGICSTIK into position ( Photo 16 ) Initially, this is done for mounting[...]

  • Page 22

    22 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 8 MOUNTING THE GAS DAMPER (after correct gap distance has been established) IMPORT ANT NOTE: • PRIOR TO MOUNTING THE GAS DAMPER AT ITS RESPECTIVE MOUNTING POINTS, WE HIGHLY RECOMMEND USING AN A NTI-RUST LUBRICANT, WIPING D OWN THE MOUNT POINTS TO PRE - VENT RUSTING. ?[...]

  • Page 23

    23 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 8 MOUNTING THE GAS DAMPER (after correct gap distance has been established) 8a. Hang (mount) the gas damper on the mount point of the swing arm ( Photo 22 ). Secure it with the kit supplied security ring, by using needle-nose pliers. 8b. NOTE : Use care when installing [...]

  • Page 24

    24 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 9 FINAL DOOR ADJUSTMENT… IF REQUIRED 9a. With the gas spring installed 9b. At this point of the installation, open and close the door slowly. Check and see if the Magic Stick aligns correctly to the Magic Stick receptacle. If adjustment is necessary, adjust the Magic [...]

  • Page 25

    25 50061011 Chevy Impala SS A Division of KW automotive North America, Inc PHOTO 21 IF REQUIRED 9d. With the gas spring uninstalled. 9e. If spacer (s) installation is needed, install one at a time, starting at the top , ( Photo 21 ) working your way to the bottom, to see if that particular spacer aligns the door correctly. Begin at the top mounts, [...]

  • Page 26

    26 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 10 ROUTING THE WIRE HARNE SS 10a. Pivot the door carefully up and make sure there is sufficient clearance on the fender , A- pillar and hood. If necessary, adjust the Ground plate or the LSD swing arm again. 10b. Lay the wire harness on and attach it to the marked point[...]

  • Page 27

    27 50061011 Chevy Impala SS A Division of KW automotive North America, Inc 11. ROLLER ADJUSTMENT NOTE: The door needs to be in the closed position for this adjustment to be properly done. 11a. Please adjust the slide roller so the LSD swing arm has the initial contact and pre- load while opening and closing of the door. ( Photo 27 ). 11b. To get th[...]

  • Page 28

    28 50061011 Chevy Impala SS A Division of KW automotive North America, Inc COMMON TROUBLESHOOTING QUESTIONS and ANSWERS Q1: WHY DOES THE BOTTOM OF THE DOOR NOT SIT FLUSH, AT THE FRONT OR REAR?: A1 : LSD door hinges are engineered and designed to compensate for this issue. They are designed to be installed in the center location of all mounting slot[...]

  • Page 29

    29 50061011 Chevy Impala SS A Division of KW automotive North America, Inc[...]

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    30 50061011 Chevy Impala SS A Division of KW automotive North America, Inc[...]

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    31 50061011 Chevy Impala SS A Division of KW automotive North America, Inc[...]

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    32 50061011 Chevy Impala SS A Division of KW automotive North America, Inc[...]

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    33 50061011 Chevy Impala SS A Division of KW automotive North America, Inc[...]