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Char-Broil 5101194 manual

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Table of contents for the manual

  • Page 1

    04201101 WARNING Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Combustion by-products produced when using this product contain chemicals known to the State of California[...]

  • Page 2

    2 Installation Safety Precautions • • National Fuel Gas Code, NFPA 54 / ANSI Z223.1 NFPA/ANSI 58. National Electrical Code, ANSI / NFPA 70. Use appliance only with LP (propane) gas and the regulator/valve assembly supplied. Appliance installation must conform with local codes, or in their absence with . Handling and storage of LP cylinders must[...]

  • Page 3

    3 T o insure your satisfaction and for follow-up service, register your product online at: www .g rillr e gistr a tion.com Table of Contents Use and Care .................................... 2-10 Safety Symbols ...............................2 Cylinder Cylinder Cylinder Cylinder Cylinder Installation Safety Precautions ...................2 Limited [...]

  • Page 4

    D ANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • [...]

  • Page 5

    • A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance. • Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice. • T o remove gas from LP , contact an LP dealer or call a local fire department for assistance. Check the telephone directory [...]

  • Page 6

    Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. C Straight 6. An additional one-half to three quarters turn is required to complete connection. Tighten by hand only - do not use tools. NOTE: do not use this Regulator! T urn the coupling nut clockwise to tighten to a full solid stop. The regulator will seal on th[...]

  • Page 7

    WARNING Ignitor Lighting 1. Open lid during lighting. 2. Press and turn the control knob to the position. 3. T urn knob rapidly . 4. If ignition does not occur in 5 seconds, turn the burner control knob , wait 5 minutes, and repeat lighting procedure. If ignition still does not occur , follow instructions. HI ROTARY IGNITOR OFF “Match Lighting”[...]

  • Page 8

    SOLUTION: Wait for appliance to cool. Clean burner often. Spiders and insects don’t care if your appliance is brand new or you just cleaned it. Use a hose with a nozzle attached. Forced water will wash out the web. Natural Hazard • Spiders CA UTION FACT: Sometimes spiders and other small insects climb into the burner tube. The spiders spin webs[...]

  • Page 9

    Job Routine Cleaning Fingerprints and Smears Stubborn Stains and Discoloration Grease and Blood Burnt-on or Baked-on Foods Grease and Oil Cleaning Agents* W arm W ater , Soap, Ammonia, Detergent 3M Stainless Steel Cleaner and Polish, Arcal 20, Lac-O-Nu, Lumin W ash, O’Cedar Cream Polish, Stainless Shine 3M Stainless Steel Cleaner and Polish, All [...]

  • Page 10

    Problem Burner will not light using ignitor . Burner will not match- light. Sudden drop in gas flow or low flame. Flames blow out. Flashback... (fire in burner tube). Unable to fill LP cylinder Possible Cause — Electrode and burner are wet. — Electrode is cracked or broken, “sparks at crack”. — Wire is loose or disconnected. — Wire is s[...]

  • Page 11

    ST OP! Missing a part? No need to go back to the store! The store where you made your purchase does not stock parts for this item. If you need parts, whether they are missing or damaged, call the Customer Service toll free Help Line. Call us and we will gladly ship the part you need FREE OF CHAR GE. Call Our Help Line T ools required for assembly: [...]

  • Page 12

    Parts Diagram A B C C D E F F G H I J K L L M M F N O 12[...]

  • Page 13

    Assembly Step 1 Slide tool hooks onto one of the towel bars prior to assembly . Attach each towel bar using two . 1/4-20x3/4” machine screws DO NOT LIFT UNIT USING TOWEL BARS. 1/4-20x3/4” Machine Screw Qty: 4 Wrap/Body 55700670 Towel bar 55700667 Tool hook 1/4-20x3/4” Machine Screw Step 2 Feed burner tube through center hole of heat shield. A[...]

  • Page 14

    Step 3 Position rotary ignitor as shown below . Attach ignitor behind control panel using two . #8x1/2” self-tap screws #8x1/2” Self-Tap Screw Qty: 2 Rotary ignitor 55700666 #8x1/2” Self-Tap Screw Control panel 55700671 Step 4 Insert valve/hose through front opening and attach to control panel using two Screws may already be installed in valv[...]

  • Page 15

    Step 5 Align valve with burner tube. Figure A #10- 24x3/8” machine screws #10-24 hex/keps nuts #10x1/2” self-tap screw See for proper valve-to-burner engagement. Secure control panel to body at each end using two and two . Inside body , insert one through body into panel. It is helpful to have someone hold panel in position while attaching hard[...]

  • Page 16

    Step 8 Step 7 Lift body assembly and place onto base. Back/open-end of body assembly should face back of base. Back of base has locking casters, front has non-locking casters. Attach body assembly to base using nine and nine . #10-24x1/2” machine screws #10-24 hex/keps nuts #10-24x1/2” Machine Screw Qty: 9 #10-24 Hex/Keps Nut Qty: 9 #10-24x1/2?[...]

  • Page 17

    Cylinder valve must face to rear of cart once cylinder is attached. Failure to install cylinder correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. CA UTION Step 9 Place cover assembly onto top. Align lower hinge holes with holes on back side of top. Secure using two . #8x1/2” self-tap screws #8x1/2” Self-Tap[...]

  • Page 18

    18[...]

  • Page 19

    Please register your product online at: (If you register online, you do not need to send in this registration card.) WWW .GRILLREGISTRA TION.COM 19[...]

  • Page 20

    Char-Broil, LLC • Columbus, GA 31902 • Assembly Instructions © 2005[...]