Char-Broil 4638232 manual

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Table of contents for the manual

  • Page 1

    Natural Gas Grill 4638234 ASSEMBLY, USE AND CARE MANUAL WARNING Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer , birth defects, or other reproductive harm. 4638234 / 0–4165057 (01-24-02) THIS GRILL IS FOR OUTDOOR USE ONLY Failure to follow all manufacturer ’s instructio[...]

  • Page 2

    WARNING FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP Tank not connected for use shall not be stored in the vicinity of this or any other appliance. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Ope[...]

  • Page 3

    Table of Contents For Y our Safety ..................................2 Call Grill Service Center for Help and Parts .............2 W arranty Information ..............................2 Installation Safety Precautions .......................2 Safety Symbols ..................................2 T able of Contents .................................3 W a[...]

  • Page 4

    4 • 4638234 Parts List - Model 4638234 Key Qty. Description Part # .......... A 1 Condiment Wire ..... 4151005 B 2 T ent Frame ......... 4151014 C 1 Griddle ............ 4152038 D 1 Cooking Grate, 12” . . . 4152045 E 1 Cooking Grate, 15” . . . 4152046 F 1 Chef’s Delite ........ 4152058 G 1 Handle ............ 4154474 H 1 Condiment T ray ...[...]

  • Page 5

    4638234 • 5 DD GG F G D E K B Q R C P W BB AA FF EE Z CC I J I T L M S V V O O N N Y X U A H HH[...]

  • Page 6

    NO TE: T o prevent scratching, lay grill on packing material to assemble. 1 2 6 • 4638234 Qty: 2 Items to Assemble: 2 Wheels 1 T ank Bracket 2 Axle Bolts 2 Hitch Pins 2 Hub Caps 2 Control Knobs Qty: 2 Wheel attaches to BOTTOM HOLE on legs Hub on wheel faces into leg. Attach in bottom hole on leg with axle bolt and hitch pin. Hub Cap Qty:7 Plastic[...]

  • Page 7

    4 3 4638234 • 7 Stand Car t Upright Items to Assemble: 1 Left Shelf 2 3/4” Carriage Bolts 2 Wing Nuts, Metal 2 Wing Screws, “AB” point Qty:2 Metal Qty: 2 Qty: 2 End has sharp point “AB” View looking down Insert 3/4” Carriage Bolts into bracket on Legs Make sure all before fastening four tabs are inside slots Repeat for Right Side 1 Ri[...]

  • Page 8

    2nd: Shield 3rd: T ent Frame 4th: Burner T ent Grates Griddle 6 5 8 • 4638234 1st Remove styrofoam pad Items to Assemble: 2 T ent Frames 2 Burner T ent s 2 Grates 1 Griddle 1 Shield Qty: 2 Items to Assemble: 1 Grill Lid 2 Hinge Pin 2 Hitch Pin Qty: 2 Hinge Pin and Hitch Pin Qty: 2 Items to Assemble: 1 Logo Plate with clips 1 Handle 2 Wing Nuts 2n[...]

  • Page 9

    Items to Assemble: 2 Chains with Coupling 1 Match-Holder 8 7 4638234 • 9 Items to Assemble 1 Chef’s Delite 2 Swing Grid Bolts 2 Wing Nuts, Metal Qty: 2 Metal Qty: 2 Back of Grill Place end of chain through hole, reattach coupling to end of chain. Thread eyelet on second chain into loop of match holder . See Use & Care Manual for “Match Li[...]

  • Page 10

    B A 9 10 • 4638234 10 Center of grill bottom Grease clip CA UTION ! • Failure to install can in clip will cause hot grease to drip from bottom of grill with risk of fire or property damage. Hang grease clip from center of grill bottom. Use an empty soup can (not included) to hang from grease clip. Items to Assemble: 1 Grease Clip Item to Assemb[...]

  • Page 11

    Connecting Your Grill to the Natural Gas Source 1. Coat pipe nipple with gas resistant dope. Screw socket onto gas manifold at gas source (A). 2. Connect unattached end of natural gas hose to socket. Push sleeve back on socket (B) and insert plug until sleeve snaps forward, locking plug into socket. When socket and plug are connected, valve in sock[...]

  • Page 12

    WARNING • Do not use grill until leak checked. • If leak is detected at any time, STOP and call the Fire Department. • If you cannot stop a gas leak, immediately close LP tank Valve and call LP gas supplier or your fire department! Leak Testing Valve and Hose 1. 2. Check to make sure grill is connected to natural gas source and gas supply is [...]

  • Page 13

    Ignitor Lighting s s Do not lean over grill while lighting. Open lid during lighting. OFF Do not lean over grill while lighting. Open lid. 1. T urn on gas at gas source. 2. T o ignite any burner , turn burner knob to HI, turn ROT ARY IGNIT OR button rapidly . 3. If ignition does NOT immediately take place, turn all burner valve knobs to , wait 5 mi[...]

  • Page 14

    Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. 2. Remove cooking grates, burner tents and tent frames. 3. Under grill remove soup can from grease clip. 4. Beneath grill bottom remove ignitor wires by pulling down on ceramic insulator (A). 5. Under con[...]

  • Page 15

    Cooking Chart Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. T ake these factors into consideration to insure best results. If you use the indirect cooking method (lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time. Temperature[...]

  • Page 16

    Troubleshooting Problem Burner will not light using ignitor. Burner(s) will not match light. Flames blow out. Flare-up. Persistent grease fire (can damage the appearance of steel panels and aluminum castings on the grill). Flashback... (fire in burner tube(s) Possible Cause Wire covered with cooking residue. Electrode and burner are wet. Electrode [...]