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Char-Broil 463722413 manual

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  • Page 1

    07/03/12 • G305-001-290804 Assembly instructions © 2013 PR ODUCT GUIDE MODEL 463722413 © 2013 Char-Broil, LLC Columbus, GA 31902 Printed in China Serial Number Date Purchased IMPORT ANT : Fill out the product record information below . See rating label on grill for serial number . For support and to register your grill, please visit us at www .[...]

  • Page 2

    2 T ABLE OF CONTENTS F o r Y o u r S a f e t y ....................................2 - 3 G r i l l i n g G u i d e ......................................4 - 7 U s e a n d C a r e ....................................8 - 1 3 L i m i t e d W a r r a n t y ....................................1 4 P a r t s L i s t .......................................[...]

  • Page 3

    3 WARNING Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If your grill is Dual Fuel ready , a conversion kit must be purchased for use with natural gas. • Grill installation must conform with local codes, or in their absence of local codes, with either the Nationa[...]

  • Page 4

    4 First Time Use Read your Assembly Manual and ensure the grill is put together properly . Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing. Lava Rock[...]

  • Page 5

    5 Outdoor grilling is really quite simple. Y ou'll succeed with burgers, dogs, or steaks usually on your very first try . With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking tech[...]

  • Page 6

    6 6 Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather , you will need more heat to reach an ideal cooking temperature, and grilling may take longer . The meat's internal temperature and thickness can al[...]

  • Page 7

    7 Why Clean? We've all heard the saying 'An ounce of prevention is worth a pound of cure'. This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary , as grill fires can occur when grease and food debris collect in the bottom of the grill. After each use, remove any rema[...]

  • Page 8

    8 • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you[...]

  • Page 9

    9 WARNING If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. T urn all control knobs to the OFF position. 3. T urn LP cylinder OFF by turning hand-wheel clo[...]

  • Page 10

    10 6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, dis[...]

  • Page 11

    1 1 Safety Tips Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder . Storage of an outdoor cooking gas appliance indoors is permissible only if the cyl[...]

  • Page 12

    12 CA UTION If burner does not light, turn knobs to OFF , wait 5 minutes, and try again. Always close valve during the 5 minute waiting period. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidentally ignite with risk of injury . Burner Flame Check • Remove cooking grates and flametamer[...]

  • Page 13

    13 • Plated wire grates: W ash grates with concentrated grill cleaner or use soap and water solution. Dry thoroughly and store indoors between cookouts. • Stainless steel surfaces: T o maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease dep[...]

  • Page 14

    14 This warranty only applies to units purchased from an authorized retailer . Manufacturer warrants to the original consumer-pur chaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. Th[...]

  • Page 15

    15 P ARTS LIST NOTE: Some grill parts shown in the assembly steps may dif fer slightly in appearance from those on your particular grill model. However , the method of assembly remains the same. Key Q ty Description A 1 FI RE BO X B 1 I G N I TOR C 1 BU RN ER D 1 COLL EC TO R/ ELEC TRODE AS SY E 1 LI D F 1 LO GO PLATE G 1 LEFT SI D E SH ELF F/ SB H[...]

  • Page 16

    P ARTS DIAGRAM 16 E F SS GG FF H RR W B QQ N OO C D HH KK II JJ V G J K EE X NN A L M Y T T MM MM AA U CC Q P Z BB LL U R S N I O DD TT PP[...]

  • Page 17

    ASSEMBL Y 17 1 Left leg Place upper leg as shown. NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side brace and left front leg (curve) with #10-24x1-1/4’ ’ machine screw and #10-24 flange nut . In back, attached the left back leg (straight) to upper leg. Attach support bracket in the third hole from b[...]

  • Page 18

    3 4 Front Panel Lay front legs down on the floor Slide front panel between legs. Attach with #10-24x2’’ machine screws and #10-24 flange nuts . #10-24x2” Machine Screw Qty .4 #10-24 Flange Nut Qty .4 Back Braces to Cart Attach back braces with #10-24x1-1/4’’ machine screws and #10-24 flange nuts . #10-24x1-1/4” Machine Screw Qty .8 #10-[...]

  • Page 19

    19 5 6 Wheel Turn assembly upside down. Insert axle rod into wheel, legs and other wheel. Attach with a wheel bushing and hitch pin . Attach all in second hole. Hook tank exclusion wires onto front panel brackets, attach other end to back brace with #8-32x3/8’ ’ sheet metal screws . Hitch Pin Qty .1 Wheel Bushing Qty .1 #8-32x3/8’’ Sheet Me[...]

  • Page 20

    10 20 7 8 V alve / Hose / Regulator and Ignitor Insert main burner valve and hose between left firebox support and side brace, attach valve/hose/regulator assembly to control panel with #10-24x1/2’ ’ machine screws . Attach ignitor to control panel using the stamped nut that’s provided. NOTE: if your grill comes with Snap-in ignitor , please [...]

  • Page 21

    21 9 10 T ank Retainer Insert tank retainer into side brace and secure with #10-24x3/8’ ’ wing screw . Heat Shield Attach heat shield with #10-24x1/2’’ machine screws and #10-24 flange nuts . Heat Shield #10-24X1/2” Machine Screw Qty .2 #10-24 Flange Nut Qty .2 #10-24x3/8’’ Wing Screw Qty .1 Heat Shield Back of cart Wing screw T ank R[...]

  • Page 22

    11 Burner and Firebox and Control Knobs Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10- 24x1/2’ ’ machine screws . Insert two #10-24x1-1/4’’ machine screws from outer firebox, then fasten with two #10-24 flange nuts and 5x15 fiber washers from inner . Repeat on the other side(A[...]

  • Page 23

    23 Shelves Attach mounting brackets to right side shelf with side shelf bushing and #8-32x3/8’’ sheet metal screws (A). Insert mounting bracket into sideburner shelf support, secure with #10-24x1/2’ ’ machine screws (B). Attach mounting brackets to front of leg with 1/4’’-20x1/2’ ’ machine screws . Back of leg with 1/4’ ’-20x1-1[...]

  • Page 24

    24 Sideburner Attach sideburner valve with #8-32x3/8’’ machine screws . Attach sideburner pan with #8-32x3/8’’ sheet metal screws and 5x9 fiber washer (A). Place sideburner into shelf (B). Make sure valve is inside sideburner tube. Attach sideburner with a wing nut . Hook Sideburner clip to sideburner tube and around manifold. Attach sidebu[...]

  • Page 25

    25 14 15 5x15 Fiber W asher Qty .8 #10-24 Flange Nut Qty . 4 7x15 Fiber W asher Qty .4 1/4’’-20 Wing nut Qty .2 #10-24X1/2” Machine Screw Qty .4 Center flat portion of hinge on bottom Lower Hinges Attach lower hinges to back of firebox using #10-24x1/2’’ machine screws , 5x15 fiber washers and #10-24 flange nuts . The center flat portion [...]

  • Page 26

    26 17 16 Heat T ent Place heat tent into firebox. Align the slots on heat tent to heat tent support screws. 18 Cooking Grate Place grates into firebox. Hook condiment basket into front panel. Lid Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins . T ighten upper [...]

  • Page 27

    17 27 19 20 Grease Cup and Grease Cup Clip Hang grease cup clip from bottom of firebox and place grease cup into grease clip. Swing Away Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires runn[...]

  • Page 28

    28 D ANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire or conti[...]

  • Page 29

    29 T roubleshooting ( continued ) Problem Burner(s) will not light using ignitor . Burner(s) will not match light. Low flame, drop in gas flow . Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP cylinder . Possible Cause PIEZO PUSH-BUTTON AND ROT AR Y : •Push-button sticks at bottom. •Ro[...]

  • Page 30

    30 NOTES[...]

  • Page 31

    31 *❶ First Name | Nombre | Prénom Initial | Inicial | Initiale Last Name | Apellido | Nom de Famillie Address (number & street) | Dirección (número y calle) | Adress e (numéro et rue) Apt Number | Nº de apart | Nº d’appt. City | Cludad | Ville State | Estado | Pro vince Zip Code | Código Zip | Code Post al *❷ E‐mail Address | Di[...]

  • Page 32

    THANK Y OU FOR Y OUR RECENT PURCHASE FROM REGISTER YOUR PRODUCT T O RECEIVE A SPECIAL OFFER CHARBROIL.C OM/REGISTER CHECK OUT THESE GREA T FEA TURES ON OUR WEBSITE • Valuable product inf ormation • Inspiring grilling accessories • Reliable customer support • Delicious recipes and tips from chefs • Exciting ev ents and promotions • And m[...]