Char-Broil 463250308 manual

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Table of contents for the manual

  • Page 1

    THIS GRILL IS FOR OUTDOOR USE ONL Y . If you have questions or need assistance during assembly , please call . T o insure your satisfaction and for follow-up service, register your grill online at www .grillregistration.com 1-888-430-7870 463250308 • 80015527 • 05-18-08 CA UTION: Read and follow all safety statements, assembly instructions, and[...]

  • Page 2

    1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING CA UTION For residential use only . Do not use for commercial cooking. Call Grill Service Center for Help and Parts ?[...]

  • Page 3

    463250308 • 3 T ABLE OF CONTENTS For Y our Safety ...................................................2 Grill Service Center ............................................2 Product Record Information...............................2 Installation Safety Precautions..........................2 Safety Symbols..............................................[...]

  • Page 4

    • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and [...]

  • Page 5

    WARNING If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. T urn all control knobs to the OFF position. 3. T urn LP cylinder OFF by turning hand-wheel clock[...]

  • Page 6

    6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, discon[...]

  • Page 7

    WARNING For Safe Use of Y our Grill and to A void Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly . • Use grill only in well-ventilated space. NEVER use in enclosed space such as carp[...]

  • Page 8

    Burner Flame Check •Remove cooking grates and troughs. Light burners, rotate knobs from to . Y ou should see a bigger flame in position than seen on . Perform burner flame check on side burner , also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the T roubleshooting Section . Mai[...]

  • Page 9

    463250308 • 9 Electrode Burner Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. T urn gas off at control knobs and LP cylinder . 2. Remove cooking grates and flame tamers. 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and [...]

  • Page 10

    Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. T o keep food safe from harmful bacteria, follow these four basic steps: Clean: W ash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry . Separate: Separate raw meats and poultry from ready- to-eat foods to av[...]

  • Page 11

    463250308 • 1 1[...]

  • Page 12

    CARE AND CLEANING OF YOUR ST AINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel particles that have become attached to the surface[...]

  • Page 13

    P ARTS LIST – Model No. 463250308 NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However , the method of assembly remains the same. Key Qty Description Part # A 1 Bottom Shelf.....................80016693 B 2 Locking Caster ...................80000268 C 2 Fixed Caste[...]

  • Page 14

    P ARTS DIAGRAM – Model No. 463250308 JJ E PP CC D CCC BB YY A B C L O P Q MMM AA HH QQ DD FFF BBB J I NNN GG FF FF RR AAA WW III OOO QQQ H G Y UU N XX OO MM NN FF U EE K F M R S LL HHH GGG W V T FF KK KK TT PPP DDD EEE KK JJJ BBB BBB KK Z DDD X II VV SS ZZ LLL MMM KKK RRR TTT 14 • 463250308[...]

  • Page 15

    B 1/4” Lock Washer 1/4-20x3/4” Screw 1/4” Flat W asher ASSEMBL Y – Model 463250308 Right Shelf Handle and Drawer handle Assembly 1 Draw the Drawer out of the right side shelf , make sure using your two hands and push the lock in right directions shown A B and C . D T o wel Bar Right Side Shelf 1/4” Lock Washer 1/4-20x3/4” Screw 1/4” F[...]

  • Page 16

    A T abs into Cut-outs And Holes into bulges C 1/4” Lock Washer 1/4-20x1/2” Screw 1/4” Flat Washer 1/4-20x1-1/2” Screw 1/4” Lock Washer 1/4-20x1/2” Screw 1/4” Flat Washer Right and Left Shelf Assembly 2 Insert right side shelf over screws and washers through bracket shown A, make sure insert tabs into cut-outs and holes into bulges pro[...]

  • Page 17

    T ank   Gauge   Assembly 3 First, secure t emperature probe the clamp on the left side panel show A . Make the gauge wire go through the hole on the left side shelf and insert to the tank gauge show B and C . A B C Gauge Wire Gauge Wire T emperature Probe Clamp 463250308 • 17[...]

  • Page 18

    Side Burner Assembly 4 Correct Alignment A Burner T ube side burner V alve D #10-24x3/8” Screw #10 Lock Washer 5mm Silicon washer #10-24x3/8” Screw #10 Lock Washer 5mm Silicon Washer Insert back of side burner through left shelf cut-out shown C , reverse 180 ° after go through the cut-out and make center stud on bottom rear of burner fits into[...]

  • Page 19

    side burner Control Knob Assembly A Control Knob side burner Bezel Fasia side burner Shelf V alve Stem #8 Lock Washer #8-32x3/8” Screw Position side burner valve bracket beneath side burner shelf fascia so that valve stem comes through larger center hole in fascia shown A . Attach side burner bezel to fascia using two #8-32x3/8” screws and #8 l[...]

  • Page 20

    Side burner Wind Diverter , Side burner Cap and Clip, side burner Grate, Griddle 6 463269806 • 17 Locked Position B Electrode Burner Cap Side burner Cooking Grate A Diverter Clip Place side burner wind diverter over side burner aligning cut- out Place burner cap onto side burner and attach side burner cap clip shown B . Place sideb urner cooking [...]

  • Page 21

    Fireb ox bl ed Rack T rough Install 7 First, place T rough Middle onto Firebox show A. Second, place two T rough Assy onto Firebox. Make sure this is put in the right direction as show in B. Fir box ox A Rear Front T rough Middle T rough Assy T rough Middle B 463250308 • 21[...]

  • Page 22

    ox bl ed Rack Cooking Grate Swing away Cooking Grate and Swing away 8 Place cooking grates onto the firebox as shown. Place the S wing away onto the the firebox.Make sure insert the Swing away ends into the holes properly shown as below . 22 • 463250308[...]

  • Page 23

    LP T ank . T ank Screw at bottom of slide bracket CA UTION LP T ank valve must face to front of cart once tank is attached. Failure to install cylinder correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. 12 Always keep LP tank in upright position during use, transport, and storage. Regulator T ank V alve Facing F[...]

  • Page 24

    Battery Cap Battery Positive(+) side up towards Cap + - 13 Electronic Ignition   Unscrew electronic ignition cap on left side panel. Insert AA battery into ignitor , negative (—) end first . Replace button. 24 • 463250308[...]

  • Page 25

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire or cont[...]

  • Page 26

    Problem Burner(s) will not light using ignitor . (See Electronic Ignition T roubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP cylinder . One burner does not light from other burner(s). Possible Cause E[...]

  • Page 27

    T roubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when control knob turned to ; no noise can be heard from spark module. SECTION II No sparks appear at any electrodes when control knob turned to ; noise can be heard from spark module. SECTION III Sparks are present but not at all electrodes and/o[...]

  • Page 28

    LIMITED W ARRANTY Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective par[...]

  • Page 29

    Mail to: / Envíelo a: Consumer W arranty Service P . O. Box 1240 Columbus, GA 31902-1240 Thank you for completing this questionnaire. Y our answers will help us and other companies reach you with of fers that may interest you. If you prefer not to receive these offers, please check here . Gracias por completar este cuestionario. Sus respuestas nos[...]

  • Page 30

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  • Page 32

    ST OP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-888-430-7870 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual. Never overfill LP cylinder . Overfilled cylinders ma[...]