Char-Broil 463250108 manual

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Table of contents for the manual

  • Page 1

    THIS GRILL IS FOR OUTDOOR USE ONL Y . If you have questions or need assistance during assembly , please call . T o insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com 1-888-430-7870 463250108 • 80015551 • 03-20-08 CA UTION: Read and follow all safety statements, assembly instructions, and [...]

  • Page 2

    2 • 463250108 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING CA UTION For residential use only. Do not use for commercial cooking. Call Grill Service Center for H[...]

  • Page 3

    T ABLE OF CONTENTS F o r Y o u r S a f e t y ......................................2 G r i l l S e r v i c e C e n t e r ...................................2 P r o d u c t R e c o r d I n f o r m a t i o n ............................2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 S a f e t y S y m b o l s ..[...]

  • Page 4

    • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and [...]

  • Page 5

    WARNING If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. T urn all control knobs to the OFF position. 3. T urn LP cylinder OFF by turning hand-wheel clock[...]

  • Page 6

    6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, discon[...]

  • Page 7

    WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly . • Use grill only in well-ventilated space. NEVER use in enclosed space such as carpor[...]

  • Page 8

    Burner Flame Check • Remove cooking grates and troughs. Light burners, rotate knobs from to . Y ou should see a smaller flame in position than seen on . Perform burner flame check on sideburner , also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the T roubleshooting Section . Ma[...]

  • Page 9

    CA UTION Storing Your Grill • Clean cooking grates. • Store in dry location. • When LP cylinder is connected to grill, store outdoors in a well- ventilated space and out of reach of children. • Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer . • Store grill indoors ONL Y if LP cylinder is turn[...]

  • Page 10

    10 • 463250108 Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. T o keep food safe from harmful bacteria, follow these four basic steps: Clean: W ash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry . Separate: Separate raw meats and poultry from ready- t[...]

  • Page 11

    463250108 • 1 1 CARE AND CLEANING OF YOUR ST AINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel particles that have become attac[...]

  • Page 12

    P ARTS LIST – Model No. 463250108 12 • 463250108 Key Qty Description Part # A 1 Bottom Shelf . . . . . . . . . . . . . . . . . . . . . 80016149 B 2 Caster Assy W/Lock . . . . . . . . . . . . . . . 80000268 C 2 Caster Assy . . . . . . . . . . . . . . . . . . . . . 80004093 D 1 Downside Panel, Left, Cart. . . . . . . . . . 80016143 E 1 Downside P[...]

  • Page 13

    463250108 • 13 P ARTS DIAGRAM – Model No. 463250108 JJ J E ZZ G Y EEE Z VV UU WW T DDD GG FF PP RR U TT LL NN I II YY D FFF CCC BB CC K X A B C F L M O P Q R S FF FF DD DD SS SS AA HH KK KK KK MM QQ XX AAA BBB GGG KK HHH III OO JJJ V W N EE H[...]

  • Page 14

    Right and Left Shelf Assembly 1 A Towel Bar Right Side Shelf 1/4” Flat Washer C Tabs into Cut-outs And Holes over Bulges D B 1/4-20x3/4” Screw 1/4” Flat Washer 1/4” Lock Washer 1/4-20x1-1/2” Screw 1/4” lock Washer 1/4” Flat W asher 1/4-20x1/2” Screw Attach two 1/4-20x3/4” screws, 1/4” flat washers and 1/4” lock washers through[...]

  • Page 15

    Sideburner Assembly 2 Correct Alignment A Burner Tube Sideburner Valve C D #10-24x3/8” Screw #10 Lock Washer 5mm silicon washer #10-24x3/8” Screw #10 Lock Washer 5mm Silicon Washer Insert the side burner into the cut-out shown C , place the side burner on support bracket, align and insert these stud into installation holes of bracket. Make sure[...]

  • Page 16

    Sideburner Control Knob Assembly A Control Knob Sideburner Bezel Fasia Sideburner Shelf Valve Stem Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia shown A . Attach sideburner bezel to fascia using two #8-32x3/8” screws shown A . Press sideburner control knob onto valv[...]

  • Page 17

    Sideburner Wind Diverter, Sideburner Cap and Clip, Sideburner Grate 4 463269806 • 17 Locked Position B Eletctode Burner Cap Sideburner Cooking Grate A Diverter Clip 34 Place sideburner wind diverter over sideburner aligning cut- out in diverter to fit around electrode shown A . Place burner cap onto sideburner and attach sideburner cap clip shown[...]

  • Page 18

    ox Trough Install 5 bl ed Rack Trough A Trough B First, place T rough Middle onto Firebox shown A . 18 • 463250108 Trough Middle Front Rear Rear F ront Second, Place T rough A and T rough B onto Firebox. Make sure this is put in the right direction as show in B. A B Trough Middle Fron t Rear[...]

  • Page 19

    Cooking Grate and Warming Rack 6 bl ed Rack 463250108 • 19 Place cooking grates onto the firebox as shown. Place the Warming Rack onto the the firebox.Make sure insert the Warming Rack ends into the holes properly shown as below . Fireb ox Cooking Grate Warming Rack[...]

  • Page 20

    7 Condiment Basket Assembly   Open the door and place the Condiment Basket on the left door inside, make sure the insert the pivots of the Condiment Backet into the bracket which riveted together the door inside shown as below. 20 • 463250108[...]

  • Page 21

    Battery Cap Battery Positive(+) side up towards Cap + - 8 Electronic Ignition 463250108 • 21   Unscrew electronic ignition button left side panel of cart. Insert AA battery into ignitor , negative (—) end first . Replace button.[...]

  • Page 22

    LP Tank . Tank Screw at rear of cart CA UTION LP Tank valve must face to front of cart once tank is attached. Failure to install cylinder correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. 9 Always keep LP tank in upright position during use, transport, and storage. Regulator Tank Valve Facing Front. LP Tank (no[...]

  • Page 23

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire or cont[...]

  • Page 24

    Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor . (See Electronic Ignition T roubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP cylinder . One burner does not light from oth[...]

  • Page 25

    463250108 • 25 Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when control knob turned to ; no noise can be heard from spark module. SECTION II No sparks appear at any electrodes when control knob turned to ; noise can be heard from spark module. SECTION III Sparks are present but not at all [...]

  • Page 26

    LIMITED W ARRANTY Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective par[...]

  • Page 27

    Mail to: / Envíelo a: Consumer W arranty Service P . O. Box 1240 Columbus, GA 31902-1240 Thank you for completing this questionnaire. Y our answers will help us and other companies reach you with of fers that may interest you. If you prefer not to receive these offers, please check here . Gracias por completar este cuestionario. Sus respuestas nos[...]

  • Page 28

    ST OP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-888-430-7870 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual. Never overfill LP cylinder . Overfilled cylinders ma[...]