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Char-Broil 463248208 manual

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Table of contents for the manual

  • Page 1

    THIS GRILL IS FOR OUTDOOR USE ONL Y . If you have questions or need assistance during assembly , please call . T o insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com 1-888-430-7870 463248208 • 80065464 • 04-02-08 CA UTION: Read and follow all safety statements, assembly instructions, and [...]

  • Page 2

    2 • 463248208 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth de[...]

  • Page 3

    T ABLE OF CONTENTS WARNING Do not attempt to repair or alter the hose/valve/regulator for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer. To insure your satisfaction and for follow-up service, register your[...]

  • Page 4

    • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you s[...]

  • Page 5

    WARNING If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. T urn all control knobs to the OFF position. 3. T urn LP cylinder OFF by turning hand-wheel clock[...]

  • Page 6

    6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, discon[...]

  • Page 7

    WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly . • Use grill only in well-ventilated space. NEVER use in enclosed space such as carpor[...]

  • Page 8

    Sideburner Ignitor Lighting s Do not lean over grill while lighting. 1. 2. Open sideburner lid. T urn on gas at LP cylinder . 3. T urn sideburner knob to HIGH , push and hold ELECTRONIC IGNITOR button. 4. If sideburner does NOT light, turn knob to OFF , wait 5 minutes, then repeat lighting procedure. Sideburner Match Lighting 1. 2. Open sideburner [...]

  • Page 9

    Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from br[...]

  • Page 10

    Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. T o keep food safe from harmful bacteria, follow these four basic steps: Clean: W ash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry . Separate: Separate raw meats and poultry from ready-to-eat foods to avo[...]

  • Page 11

    CARE AND CLEANING OF YOUR ST AINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel particles that have become attached to the surface[...]

  • Page 12

    12 • 463248208 This Page Intentionally Blank.[...]

  • Page 13

    P ARTS LIST – Model No. 463248208 Key Qty Description Part # QQ 4 Flame T amers. . . . . . . . . . . . . . . . . . . . 80016301 R R 1 T a n k W i r e .......................8 0 0 0 8 1 8 8 SS 4 Quantum Infrared Cooking Grates . . . . 80016756 TT 1 W arming Rack . . . . . . . . . . . . . . . . . . . 80006753 UU 1 Sideburner Grate . . . . . . . . .[...]

  • Page 14

    P ARTS DIAGRAM – Model No. 463248208 MM TT LL KK QQ W N R S M D DD CC AA BB UU BBB X T U Y X Z OO NN O J VV K H P OO F G B C A B C RR PP Q I FF GG E EE HH II JJ 2 JJ 1 JJ 3 YY L ZZ AAA SS YY ZZ WW 14 • 463248208 V XX CCC DDD[...]

  • Page 15

    ASSEMBL Y – Model No. 463248208 2 1/4-20x1/2” screw 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole must Be on left side of bottom shelf. 7mm lock washer 7mm flat washer Left side panel (with large hole) 80006577 Right side panel Attach the[...]

  • Page 16

    3 4 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Place lower back panel between side panels at rear of bott[...]

  • Page 17

    6 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw , 7mm lock washer , and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 5 1/4-20x1½” screw 7mm lock washer 7mm flat w[...]

  • Page 18

    7 1/4-20x1½” screw 7mm flat washer 1/4-20x3/4” screw 7mm lock washer 7mm flat washer 7mm lock washer 1/4-20x3/4” screw 7mm lock washer 7mm flat washer Tabs into holes Right side shelf Fascia, right side shelf Insert tabs on right side shelf into rectangular slots in side of firebox shown ( A) . Attach rear of shelf using one 1/4-20x3/4” sc[...]

  • Page 19

    8 Insert tabs on left sideburner shelf assembly into rectangular slots in side of firebox shown ( A ). Attach rear of shelf using one 1/4-20x3/4” screw , 7mm lock washer , and 7mm flat washer in upper hole shown ( B ). Use one 1/4-20x1½” screw , 7mm lock washer , and 7mm flat washer in lower hole shown ( B ). Attach front of shelf and fascia u[...]

  • Page 20

    #8-32x3/8” screw 4mm lock washer Control knob Control knob bezel Sideburner valve bracket Screws and Washers removed from valve bracket Sideburner fascia Valve stem 8a A) Insert the Electronic Ignition module into the hole of B) Insert AA battery into ignitor module, negative (—) end first, screw on the ignition button. C) Connect main burner i[...]

  • Page 21

    11 Insert sideburner burner into left shelf, making sure burner tube engages sideburner valve (A) . Center stud on bottom of burner fits into center hole in burner pan on shelf. See illustration C for proper burner-to-valve engagement. Secure burner to pan using two #10-24x3/8” screws, 5mm lock washers, and 5mm flat washers (B) . A Burner tube Va[...]

  • Page 22

    13 Burner cap Sideburner cooking grate Sideburner griddle Place burner cap onto sideburner . Attach sideburner cap clip and sideburner cooking grate into holes in drip pan. Next, place griddle onto shelf. B Sideburner cap clip 14 Inside of cart, insert rear shield tabs into two left slots between upper and lower back panels. Attach left and center [...]

  • Page 23

    Tank Wire A B 15 Insert end of tank wire (without hole) into back of lower back panel. Attach other end to bottom of front brace with a #8x3/8” self-tapping screw . 16 C Door Brace A B Tank Exclusion Wire Frame Insert wire ends into lower back panel (A) . Attach front right side of wire shelf to the right side panel with one #8-32x3/8” screw , [...]

  • Page 24

    17 Attach both doors using four #8-32x3/8” flat head screws and one #8x3/8” self-tapping screw . Right door 18 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Back of firebox Front of firebox Flame tamer Note: Some parts not shown for illustration pu[...]

  • Page 25

    Assembled warming rack Warming rack Cooking grate 19 Place cooking grates onto the firebox as shown. Insert the three wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Note: Some parts not shown for illustration purpose 20 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cy[...]

  • Page 26

    21 On back of grill, slide grease tray into opening in upper back panel. Grease tray CA UTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. 26 • 463248208[...]

  • Page 27

    + – EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire o[...]

  • Page 28

    Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor . (See Electronic Ignition T roubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP cylinder . One burner does not light from oth[...]

  • Page 29

    Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when ignition button is pushed; no noise can be heard from spark module. SECTION II No sparks appear at any electrodes when ignition switch is pushed; noise can be heard from spark module. SECTION III Sparks are present but not at all electrodes an[...]

  • Page 30

    LIMITED W ARRANTY Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective par[...]

  • Page 31

    Mail to: / Envíelo a: Consumer W arranty Service P . O. Box 1240 Columbus, GA 31902-1240 Thank you for completing this questionnaire. Y our answers will help us and other companies reach you with of fers that may interest you. If you prefer not to receive these offers, please check here . Gracias por completar este cuestionario. Sus respuestas nos[...]

  • Page 32

    ST OP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-888-430-7870 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual. Never overfill LP cylinder . Overfilled cylinders ma[...]