Chamberlain 8200 1/2 HP manual

Garage Door Opener Model 8200 Series 1/2 HP For Residential Use Only Owner's Manual ■ Please read this manual and t he enclosed safety materials carefully! ■ Fasten t he manual near the garage door aft er installation. ■ The door WILL NOT CLOSE unless the Prot ector System ® is connected and properly aligned. ■ Periodic checks of the [...]

Start by reviewing t hese important safety alert symbols 2 Contents Page A review of safety alert symbols ..................................2 You'll need tools ...........................................................3 Safety information regarding garage door locks and ropes ..........................................................3 Testing[...]

Pliers Wire Cutters Claw Hammer Hack Saw Screwdriver Adjustable End Wrench 1/2" and 7/16" Sockets and Wrench Drill Tape Measure 2 1 Stepladder Pencil 3/16", 5/16" and 5/32" Drill Bits Carpenter's Level Y ou'll Need T ools During assembly, installation and adjustment of the opener, instructions will call for hand t[...]

4 Safety Reversing Sensor Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.). See page 24 for details. Support bracket & fastening hardware is required. See page 17. — — — — — — — — Door Center Header Wall Safety Reversing Sensor Floor must be [...]

Safety Reversing Sensor FINISHED CEILING Support bracket & fastening hardware is required. See page 17. Safety Reversing Sensor Header Wall Access Door Gap between floor and bottom of door must not exceed 1/4". 5 Closed Position Belt Pulley Bracket Header Bracket Trolley Straight Door Arm Manual Release Rope & Handle Door Bracket Curve[...]

Trolley Header Bracket Hanging Brackets Belt Curved Door Arm Section Straight Door Arm Section Safety Labels and Literature Light Lens (2) Rail Brace (3) T-rail Center Section (each) (2) T-rail End Section (2) UP CEILING MOUNT ONLY Belt Cap Retainer Door Bracket 8200 (1), 8200-2 (2), 8200-2K (2) 8200-2K 2-Conductor Bell Wire White & White/Red B[...]

Lock Washer 5/16" (4) Nut 5/16"-18 (6) Clevis Pin 5/16"x2-3/4" (1) NOTICE Handle Insulated Staples (10) ASSEMBLY INSTALLATION Dry Wall Anchors (2) Clevis Pin 5/16"x1" (1) Hex Screw 5/16"-18x7/8" (4) Rope Trolley Clip (1) Lock Nut 1/4"-20x7/16" (12) Nut 5/16"-18 (4) Washered Screw 5/16"-18x[...]

8 Assembly St ep 1 Assemble the T -rail & Attach the Belt Pulley Bracket T-RAIL BACK (TO OPENER) T-RAIL FRONT (TO DOOR) Belt pulley bracket attaches to FRONT END of T-rail T-rail (End Section) T-rail (Center Section) Carriage Bolt 1/4"-20x1/2" T-rail (End Section) Square Carriage Bolt Hole 1/4" Lock Nut Bracket Lock Washer 5/16&q[...]

Assembly St ep 2 Install the Trolley on the T -rail 9 • As a temporary stop, insert a screwdriver into the hole in the front end of the T-rail. • Slide the trolley assembly along the rail to the screwdriver stop. If trolley hits against any nuts on the T-rail, the bolts and nuts were attached from the wrong side and must be repositioned. Review[...]

Assembly St ep 4 Install the Belt & Set the Belt T ension Serious injury can result if fingers become entangled in moving opener sprocket. Attach belt cap retainer securely. Never operate opener while your hand is near the opener sprocket. Nut Ring Trolley Threaded Shaft Nut Ring Slots Trolley Square End Opener Sprocket 10 • Drop the notched [...]

Hex Screws # 8 x 3/8" Belt Cap Retainer Opener Sprocket Mounting Plate Assembly St ep 5 Attach the Belt Cap Retainer IMPORT ANT INST ALLA TION INSTRUCTIONS T o reduce the risk of severe injury or deat h to persons: 1. READ AND FOLLOW ALL INST ALLA TION INSTRUCTIONS. 2. Install only on a properly balanced and lubricated garage door. An improper[...]

• Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall 2" above the high point. This height will provide travel clearance for the top edge of the door. Header Wall Ceiling Track Highest Point of Travel Door 2" 12 Proceed to Step 2, page 14. Door Track Header Wall Highest Point o[...]

Header Wall Vertical Centerline Vertical Centerline of Garage Door 2x4 Unfinished Ceiling Structural Supports 2x4 OPTIONAL CEILING MOUNT FOR HEADER BRACKET • Close the door and mark the inside vertical centerline of your garage door. Extend the line onto the header wall above door. If headroom clearance is minimal, you can install the header brac[...]

Lag Screws 5/16"x9x1-5/8" Highest Point of Travel (of Garage Door) Vertical Center Line Header Wall Garage Door UP CEILING MOUNT ONLY Wall Mounting Holes Optional Wall Mounting Holes The nail hole is for positioning only. You must use lag screws to mount the header bracket. UP CEILING MOUNT ONLY Door Spring Header Bracket 2x4 Structural S[...]

Header Bracket Belt Pulley Bracket Temporary Support Header Wall Garage Door , Liftmaster Synchro Drive Tee Rail to Header Bracket 5/16/92 T-rail Clevis Pin 5/16"x2-3/4 " Ring Fastener Header Bracket Belt Pulley Bracket T-rail • Position the opener on the garage floor below the header bracket. Use packing material as a protective base. [...]

Installation St ep 4 Position the Opener Follow instructions which apply to your door type as illustrated. To prevent damage to steel, aluminum, fiberglass or glass panel doors, do not rest the opener on the door without using a 2x4. SECTIONAL Door & ONE-PIECE Door with T rack A 2x4 laid flat is convenient for setting an ideal door-to-T-rail di[...]

Installation St ep 5 Hang the Opener Two representative installations are shown. Yours may be different. Hanging brackets should be angled, Figure 1, to provide rigid support. On finished ceilings, Figure 2, attach a sturdy metal bracket to structural supports before installing the opener. The bracket and fastening hardware are not supplied. • Me[...]

18 Installation St ep 6 Install the Multi-Function Door Control Panel 6ABx1-1/4" Screw Multi-Function Door Control Insulated Staples Dry Wall Anchors Screw 6-32x1" Hardware Shown Actual Size Outside Keylock Accessory Connections To opener terminal screws: white to 2; white/red to 1 WARNING Opener Terminal Screws Antenna Right Panel of Ope[...]

• Install a 75 watt maximum light bulb in each socket. The lights will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the lights will turn OFF. • If the bulbs burn out prematurely due to vibration, replace them with "Garage Door Opener" bulbs. • Slide lenses into guides as shown. Snap bottom tab[...]

To prevent electrocution, remove power from the garage door opener and from the circuit you plan to use for the permanent connection. To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin. This plug will only fit into a grounding type outlet. If the plug doesn't fit into the outlet y[...]

Without a properly working safety reversing sensor, persons (particularly children) could be injured or killed by a closing garage door. Read and follow all instructions. To protect small children, install the safety reversing sensor so that the beam will be no higher than 4"-6" above the garage floor. Disconnect power to the garage door [...]

Installation St ep 10 Install the Safety Reversing Sensor 22 FLOOR MOUNT (Right Side) WALL MOUNT (Right Side) DOOR TRACK MOUNT (Right Side) Indicator light Lens Lip Sensor Brack et Door T rac k Sensor Brack et Optional Extension Bracket (See Accessories) Lens Indicator light Attach with concrete anchors (not provided) Inside Garage Wall Indicator l[...]

23 Invisible Light Beam Protection Area Sensor Sensor Connect Wire to Opener Terminals Bell Wire Bell Wire Finished Ceiling OPENER TERMINAL SCREWS Sensor Connections Door Control Connections (dotted line) 1 2 3 Figure 6 Wiring the Safety Sensors 1/4"-20x1/2" Carriage bolt Lens Wing nut Figure 5 MOUNTING AND WIRING THE SAFETY SENSORS • S[...]

Installation St ep 1 1 Fasten Door Bracket Follow instructions which apply to your door type as illustrated below or on page 25. To prevent damage to steel, aluminum, fiberglass or glass panel doors, always reinforce the inside of the door both vertically and horizontally with an angle iron. A horizontal brace should be long enough to be secured to[...]

Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, aluminum, steel, door with glass panel, etc.). (Not Provided) Header Wall Vertical Centerline of Garage Door — Finished Ceiling — Optional Placement of Door Bracket Header Bracket 2x4 Support Door Bracket For a door with no exposed framing or for the optio[...]

Ring Fastener Door Bracket Clevis Pin 5/16"x1-1/4" Curved Door Arm Straight Door Arm Clevis Pin 5/16"x1" Lock Washers 5/16" Nuts 5/16"-18 Door Bracket Screws 5/16"-18x7/8" Manual Release Handle Rope Lock Washers 5/16" Nuts 5/16"-18 Screws 5/16"-18x7/8" Cut This End Inner Trolley Outer Trol[...]

Nuts 5/16"-18 Lock Washers 5/16" Ring Fastener Straight Arm Screws 5/16"-18x7/8 Door Bracket Clevis Pin 5/16"x1-1/4" Curved Door Arm Door Arm Fully Open Trolley Door Arm Connector Hole Closed Door Open Door Door with Backward Slant Door Arm Connector Hole Fully Closed Trolley Door Arm All ONE-PIECE Doors Assemble the Door A[...]

Ad justment Step 1 Adjust the UP and DOWN Limits Do not make any limit adjustments until the Safety Reversing Sensors are completely installed. 28 Limit adjustment settings regulate the points at which the door will stop when moving up or down. The door will stop in the up direction if anything interferes with door travel. The door will reverse in [...]

Ad justment Step 2 Adjust the Force Too much force on the door will interfere with the proper operation of the safety reverse system. The door might not reverse properly when required and could seriously injure or kill someone under it. Do not increase the force beyond the minimum amount required to close the door. Do not use the force adjustments [...]

Ad justment Step 4 T est the Safety Reverse System Test: • With the door fully open, place a one-inch board (or a 2x4 laid flat) on the floor, centered under the garage door. • Operate the door in the down direction. The door must reverse on striking the obstruction. Adjustment: If the door stops on the obstruction, it is not traveling far enou[...]

Once a Month Manually operate door. If it is unbalanced or binding, call for professional garage door service. Check to be sure door opens and closes fully. Adjust limits and/or force if necessary. (See pages 28 and 29.) Repeat the safety reverse test. Make any necessary adjustments. (See page 30.) Once a Year Oil door rollers, bearings and hinges.[...]

To open the door manually: The door should be fully closed if possible. Pull down on the manual release handle and lift the door manually. To reconnect the door to the opener, press the Door Control push bar. Trolley Trolley Release Arm NOTICE Manual Release Handle (Pull Down) Trolley Trolley Release Arm NOTICE Manual Release Handle (Pull Down &[...]

KG KG 1 3 9 7 5 1 3 9 7 5 1 2 3 Smart (learn) Button SECURITY ✚ Garage Door Opener Indicator Light RIGHT SIDE PANEL KG KG 1 3 9 7 5 1 3 9 7 5 1 2 3 33 Figure 2 SECURITY ✚ Multi-Function Remote Control Select a Push Button Figure 1 Receiver and Remot e Cont rol Programming Children operating or playing with a garage door opener can injure themse[...]

1. Does the opener have electric power? Plug a lamp into the outlet. If it doesn't light, check the fuse box or the circuit breaker. (Some outlets are controlled by a wall switch.) 2. Have you disabled all door locks? Review installation instruction warnings on Page 11. 3. Is there a build-up of ice or snow under the door? The door may be froz[...]

Having a Problem? (continued) Situation Probable Cause & Solution The opener strains or maximum force is needed to operate the door: The door may be out of balance or the springs are broken. Close the door and use the manual release rope and handle to disconnect the trolley. Open and close the door manually. A properly balanced door will stay i[...]

9 10 11 NOTICE 5 6 UP CEILING MOUNT ONLY 8 7 4 3 2 1 LOCK LIGHT 13 12 2 1 3 3 4 5 10 5 RAIL GREASE NO. 83A4 8 9 7 6 Repair Parts Rail Assembly Parts Installation Parts 36 KEY PART NO. NO. DESCRIPTION 1 1A995 Master link kit 2 41B3869-1 Complete trolley assembly 3 183B112 Rail braces (each) 4 183B111 T-rail – center sections (each) 5 183B113 T-rai[...]

Repair Parts Opener Assembly Parts 2 12 10 15 4 3 DN UP Brown Wire (Down) Contact LIMIT SWITCH ASSY. Grey Wire Yellow Wire (Up) Contact Center Limit Contact Drive Gear 11 5 6 7 9 8 9 8 20 14 13 16 1 3 18 19 17 5 KEY PART NO. NO. DESCRIPTION 1 41A4371 Belt cap retainer 2 41A4885-2 Gear and sprocket assy., Complete with: Spring washer Thrust washer R[...]

Accessories A vailable for your Opener 38 Outside Keylock: Opens the garage door automatically from outside when remote control is not handy. To Add the Keyless Entry We recommend that you program your password before you install the Keyless Entry. You will not need assistance, and you can test the reception at the mounting location before installa[...]

Index Access Door/Outside Quick Release Accessory ............................................................................................4, 5 Electrical Safety Warnings ........................................................................................................................2, 20, 31 Garage Door Testing for balance, binding and s[...]

CHAMBERLAIN SER VICE IS ON CALL OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE SIX DAYS A WEEK. SIMPLY DIAL OUR TOLL FREE NUMBER: 1-800-528-9131 HOURS: (Central Std. Time) 6 A.M. to 7 P.M. Monday through Friday 8 A.M. to 6 P.M. Saturday For professional installation, parts and service,[...]