Century 5230 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Century 5230, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Century 5230 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Century 5230. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Century 5230 should contain:
- informations concerning technical data of Century 5230
- name of the manufacturer and a year of construction of the Century 5230 item
- rules of operation, control and maintenance of the Century 5230 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Century 5230 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Century 5230, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Century service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Century 5230.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Century 5230 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    CENTURY ® L E G E N D A R Y L E A D E R S H I P OWNER'S MANUAL 5130 / 5230 INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities. CENTURY ® Miller Industries Towing Equipment In[...]

  • Page 2

    LIMITED WARRANTY MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed [...]

  • Page 3

    Section VI - P ARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the CENTUR Y 5130 or 5230 that may be required when part replacement is necessary . Be certain to use only original equipment replacement part s for warranty purposes as well as for keeping your CENTUR Y 5130 or 5230 in its original st[...]

  • Page 4

    VI-2 Section VI - P ARTS (cont'd) SUBFRAME ASSEMBL Y[...]

  • Page 5

    VI-3 REF . NO. P AR T NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) SUBFRAME ASSEMBL Y 1 6 03001 13 GREASE FITTING 2 2 0301861 QUICK PIN 3 2 0302538 BUSHING , 3-1/2" X 2-1/2" INTERNAL 4 8 0302540 CENTER BONDED MOUNT 5 12 0302541 SPECIAL WASHER 6 2 0303140 RAMP P AD 7 2 0303445 SAFETY CHAIN, SYSTEM 10 8 REF . 0306647 [...]

  • Page 6

    VI-4 Section VI - P ARTS (cont'd) ST ANDARD BODY ASSEMBL Y - 5130[...]

  • Page 7

    VI-5 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) ST ANDARD BODY ASSEMBL Y - 5130 1 14 FT . 0300345 RUBBER FENDER 2 2 0301223 MUDFLAP 3 6 0301912 DOOR CHECK, 1 1" 4 7 FT . 0303056 "D" GASKET (NOT SHOWN) 5 1 0303061 BACKUP ALARM (NOT SHOWN) 6 1 03[...]

  • Page 8

    VI-6 Section VI - P ARTS (cont'd) ST ANDARD BODY ASSEMBL Y - 5230[...]

  • Page 9

    VI-7 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) ST ANDARD BODY ASSEMBL Y - 5230 1 28 FT . 0300345 RUBBER FENDER 2 2 0301223 MUDFLAP 3 6 0301912 DOOR CHECK, 1 1" 4 7 FT . 0303056 "D" GASKET (NOT SHOWN) 5 1 0303061 BACKUP ALARM (NOT SHOWN) 6 1 13[...]

  • Page 10

    VI-8 Section VI - P ARTS (cont'd) RECOVER Y BOOM ASSEMBL Y[...]

  • Page 11

    VI-9 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) RECOVER Y BOOM ASSEMBL Y 1 4 03001 13 GREASE FITTING 2 2 0300626 SHEA VE, 8" 3 3 0301895 GREASE FITTING , STR 1/8" 4 14 FT . 0301949 SYNFLEX HOSE, 3/8" 5 2 0301959 SNAP RING , 1-1/2" INTERNAL 6 2 0303490 WEAR P AD 7 8 0306585 PIPE PLUG , 4 A[...]

  • Page 12

    VI-10 Section VI - P ARTS (cont'd) UNDERLIFT & TOWER ASSEMBL Y[...]

  • Page 13

    VI-11 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) UNDERLIFT & TOWER ASSEMBL Y 1 2 03001 10 SNAP RING 1" 2 14 03001 13 GREASE FITTING 3 1 0301 197 COMPRESSION SPRING , CROSS BAR 4 1 0301398 DETENT BALL, 1-3/16" 5 1 0301822 "O" RING , PIV[...]

  • Page 14

    VI-12 Section VI - P ARTS (cont'd) UNDERLIFT HYDRAULICS[...]

  • Page 15

    VI-13 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) UNDERLIFT HYDRAULICS 1 7 0300044 CONNECTOR, 6MJ-8MB 2 1 0300142 ELBOW , 6MJ-4MP90 3 1 0300206 BRANCH TEE, 6MJ-6MJ-4MP 4 1 0301425 CONNECTOR, 6MJ-6MP 5 4 0301470 ELBOW , 6MJ-8MP90 6 2 0301473 HOSE ASSEMBL Y , 18" 7 3 0301522 CONNECTOR, 6MJ-6MB 8 4 0301601 [...]

  • Page 16

    VI-14 Section VI - P ARTS (cont'd) RECOVER Y BOOM HYDRAULICS[...]

  • Page 17

    VI-15 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) RECOVER Y BOOM HYDRAULICS 1 2 0300044 CONNECTOR, 6MJ-8MB 2 4 03001 13 GREASE FITTING 3 2 0301207 HOSE ASSEMBL Y , 72" 4 4 0301470 ELBOW , 6MJ-8MB90 5 2 0301522 CONNECTOR, 6MJ-6MB 6 2 0302575 BULKHEAD RUN TEE W/NUT 7 2 0302585 HOSE ASSEMBL Y , 54" 8 2[...]

  • Page 18

    VI-16 Section VI - P ARTS (cont'd) PUMP , V AL VE & FIL TER HYDRAULICS[...]

  • Page 19

    VI-17 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) PUMP , V AL VE & FIL TER HYDRAULICS 1 2 0301696 ELBOW , 6MJ-6FJX90 2 2 0301965 HOSE ASSEMBL Y , 131" 3 2 0302205 GAUGE, FLUSH MOUNT 6000 PSI 4 2 0302577 CONNECTOR, 6MJ-4FP 5 2 0303392 HOSE ASSEMBL Y , [...]

  • Page 20

    VI-18 Section VI - P ARTS (cont'd) WINCH HYDRAULICS & AIR FREE SPOOL[...]

  • Page 21

    VI-19 VI-19 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) WINCH HYDRAULICS & AIR FREE SPOOL 1 4 0300041 CONNECTOR, 8MJ-8MB 2 2 0301388 ELBOW , 8MJ-8MB90 3 40 FT . 0301577 AIR HOSE, 1/4" O.D. 4 2 0301893 HOSE ASSEMBL Y , 84" 5 35 0302434 CABLE TIE, 4" (NOT SHOWN) 6 40 FT . 0302495 CONVOLUTED L[...]

  • Page 22

    VI-20 Section VI - P ARTS (cont'd) LEFT CONTROL ASSEMBL Y[...]

  • Page 23

    VI-21 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) LEFT CONTROL ASSEMBL Y REMOTE CONTROL ASSEMBL Y -- -- -- REMOTE CONTROL ASSEMBL Y 34 10 / 16 0300166 WIRE CONNECTOR, SP ADE 35 1 0301574 ELBOW , 4TB-4MP90 36 15 / 25 0301577 AIR HOSE, 1/4" O.D. (FT .) 37 2[...]

  • Page 24

    VI-22 Section VI - P ARTS (cont'd) RIGHT CONTROL ASSEMBL Y[...]

  • Page 25

    VI-23 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) RIGHT CONTROL ASSEMBL Y 1 2 0300834 CONTROL KNOB, (IN/OUT) 2 1 0300835 CONTROL KNOB, BOOM (UP/DOWN) 3 2 0300836 CONTROL KNOB, JACK (UP/DOWN) 4 1 0300837 CONTROL KNOB, BOOM (IN/OUT) 5 2 0302457 CONTROL CABLE, 104" 6 6 0302726 GREASE FITTING , 1/4"-28 [...]

  • Page 26

    VI-24 Section VI - P ARTS (cont'd) REAR SP ADE HYDRAULICS 1 2 0300044 CONNECTOR, 6MJ-8MB 2 4 0300134 HOSE CLAMP , 1" INSULA TED 3 2 0301522 CONNECTOR, 6MJ-6MB 4 2 0301819 NIPPLE, BLACK PIPE, 1/2" X 4-1/2" 5 2 0303017 CONNECTOR, 8MB-6FB 6 REF . 0303093 CONTROL V AL VE, VDP1 1DDDC1 10 7 REF . 0303094 CONTROL V AL VE, VDP1 1CDDDC53[...]

  • Page 27

    VI-25 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) HYDRAULIC CYLINDERS 1 2 0306747 BOOM LIFT CYLINDER (COMPLETE) -- SEAL KIT , BOOM LIFT CYLINDER 2 1 0306743 BOOM EXTEND CYLINDER (COMPLETE) -- SEAL KIT , BOOM EXTEND CYLINDER 3 2 0306745 UNDERLIFT TIL T CYLINDER (COMPLETE) -- SEAL KIT , UNDERLIFT TIL T CYLINDER[...]

  • Page 28

    VI-26 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) GLAD HAND KIT 1 1 0301909 RECEPT ACLE BOOT 2 2 0301944 GLAD HAND COUPLING 3 2 0301945 GLAD HAND PLUG 4 2 0301946 BULKHEAD CONNECT OR 5 2 0301947 ADAPTER, 1/4" NPM X 3/8" SYN. HOSE 6 1 0301948 HD 7-W A Y TRAILER CONNECTOR 7 2 0400070 SCREW , 1/4"[...]

  • Page 29

    VI-27 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) LIFT ADAPTERS 1 2 0200018 FORK, SHORT (3" OPENING) 2 2 0200019 FORK, SHORT (4-1/2" OPENING) 3 2 0200020 FORK, MEDIUM (3" OPENING) 4 2 0200021 FORK, MEDIUM (4-1/2" OPENING) 5 2 0200022 FORK, LONG (3" OPENING) 6 2 0200023 FORK, LONG (4-1[...]

  • Page 30

    VI-28 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) KING PIN ADAPTER 1 1 0803605 KING PIN ADAPTER WELDMENT -- 0902782 FIFTH WHEEL ADAPTER (COMPLETE) 2 1 0400555 ROLL PIN, 3/8" X 1-1/2" 3 2 HD1259 SNAPPER PIN 4 1 V A0660 FIFTH WHEEL PIVOT PLA TE WELDMENT 5 1 V A0661 PULL PIN WELDMENT 6 1 V A0662 PIVOT [...]

  • Page 31

    VI-29 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) MODULAR WIRING KIT 1 50 0300153 CONNECTOR,WIRE (BLUE 7520) 2 12 0300154 CONNECTOR,WIRE (YELL 7530) 3 35 0301503 10 RING CONN. 4 1 0301812 HEA T SHRINK TUBE-IN.MEL T (BLACK) 5 75 0302433 CABLE TIE, 7-50 LB 6 50 0302664 ADHESIVE BACK TIE MOUNT 7 1 0302853 WIRING[...]

  • Page 32

    VI-30 REF . NO. P ART NO. REQ'D NUMBER DESCRIPTION Section VI - P ARTS (cont'd) MODULAR LIGHT KIT 1 1 0300076 BRACKET , LICENSE PLA TE 2 10 03001 17 RUBBER GROMMET 3 1 0300273 LICENSE PLA TE ILLUMINA TOR 4 1 0300442 3-LIGHT BAR ASSEMBL Y 5 16 FT . 0300844 CLOSED CELL SPONGE, 3/4" X 1/8" 6 24 0301503 10 RING CONN. 7 1-1/2 0301812[...]

  • Page 33

    NOTES[...]

  • Page 34

    CENTURY ® Miller Industries Towing Equipment Inc. 8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171 www.millerind.com[...]