Carrier PH61 manual

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Table of contents for the manual

  • Page 1

    Model P H61 Heat T reatment Sh ake F reezer Opera ting Instr uctions 048119-M 7/31/ 07[...]

  • Page 2

    Com plete this pa ge for quic k re fere nce when ser vi ce is r equir ed: Taylor Distributor: Address: Phone: Fax: E-mai l: Serv ice: Par ts: Date of Installation: Infor mati on found on the data l abel: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampaci ty: A E A ugust , 2007 T aylo r A[...]

  • Page 3

    Model PH 61 Table of Cont ent s T able of Contents Section 1 To the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 1 .....................................................[...]

  • Page 4

    Table of Cont ent s Mode l PH61 Table of Contents - P age 2 Section 6 Operating Pr ocedures 25 ..................................... Equipment S et Up 25 ..................................................... Daily C losing Procedures 36 .............................................. Daily Openi ng Procedures 39 .....................................[...]

  • Page 5

    1 Mode l PH61 To the Insta ller 081208 Section 1 To the Installer The f ollowing are general ins tallat ion inst ruct ions. For complet e installat ion details , pleas e see the check out c ard. Installer Safety In all ar eas of t he world, equipment should be installed in ac cordanc e with exis ting loc al codes. Please cont act your loc al author[...]

  • Page 6

    2 Model P H6 1 T o the Installer 080910 Water C onnections (W ater Coo l ed Un its O n ly) An adequate c old water supply mus t be pr ovided with a hand shut -of f v alve. On t he rear of the unit , two 3/8” I . P.S . wat er connect ions for inlet and outlet have been prov ided for eas y hook- up. 1/ 2” inside diamet er water lines should be co[...]

  • Page 7

    3 Model PH 61 To the Insta ller 080910 Beater Rotation Beater rot ation mus t be c lockwise as viewed looking int o the f reezing cy linder. Note: T he f ollowing procedures should be perf ormed by a t rained s ervice t echnic ian. To c orrect rot ation on a t hree- phase unit, inter change any t wo incoming power supply lines at fr eezer main t er[...]

  • Page 8

    4 Model P H6 1 T o the Operator 080910 Section 2 To the Operator The f reezer you have purc hased has been c arefully engineered and manuf act ured to giv e you dependable operat ion. W hen properly operated and cared f or, it will produc e a consis tent quality product . Like all mec hanical product s, this machine will require c leaning and maint[...]

  • Page 9

    5 Model PH 61 To the Opera tor Compr essor W arr anty Disclaim er The r efriger ation c ompress or(s ) on this machine are warr anted f or t he term indicated on t he warrant y car d accom panying this machine. However, due to t he Mont real Pr otocol and t he U.S. Clean Air Ac t Amendment s of 1990, many new ref rigerant s are being t est ed and d[...]

  • Page 10

    6 Model P H6 1 Safety Se cti on 3 Sa fety We at Tay lor are c oncerned about the s afet y of t he operat or when he or she c omes in c ontact with t he fr eezer and it s part s. T aylor has gone to ex trem e eff ort s to des ign and manuf actur e built- in safet y feat ures t o prot ect bot h you and t he serv ice technic ian. A s an exam ple, warn[...]

  • Page 11

    7 Model P H6 1 Safety 080910 This unit has m any sharp edges t hat can cause s evere injuries . S DO NOT put object s or f ingers in t he door spout . T his may c ontaminat e t he product and cause s evere pers onal injury f rom blade cont act. S USE EXT REM E CAUTI ON when remov ing the beat er a sssembly. T he scraper blades are ver y sharp. S CA[...]

  • Page 12

    8 Model P H6 1 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication PH 61 Exploded V iew Figur e 1[...]

  • Page 13

    9 Model PH61 Operator Parts Identification Model PH 61 Par ts Identification List ITE M DESCRIPTI ON PART NO. 1 Kit A. -Cover -H opper X65369 2 Adaptor A. -Cast er X18915 3 Caster -Swi vel 5/8 St . 4 i n. Wheel 018794 4 Agit ator A. X44797 5 Pan-Dr ip- Rear HT 048204 6 Panel- Rear 048203 7 Gu ide A .-Drip Pa n X48228 8 Pump A.- Mix Si mpli fied Sha[...]

  • Page 14

    10 Mode l PH6 1 Op erato r Parts I den ti fi cati on 091216 Beater and Door Assem bly Figur e 2[...]

  • Page 15

    11 Model PH61 Operator Parts Identification 081110 Beater & Door Assembly Par ts Id entification List ITE M DESCRIPTI ON PART NO. 1 SHAFT-BEATER- 7 QT. FLUTED 050985 2 BLADE-SCRAPER 041103 3 SEAL-DRI VE SHAFT 032560 4 BEARING- FRONT 055605 5 O-RI NG - FREEZER DOOR 033493 6 DOOR A.- 1 SPT-4 FLV- HT X55724-SER 7 HANDSCREW (STUD NUT) 034034 8 O-RI[...]

  • Page 16

    12 Model P H6 1 Op erato r Parts I den ti fi catio n X57028-14 Pump A . - Mix S implified Figur e 3 ITE M DESCRIPTI ON PART NO. 1-7 PUMP ASSEMBLY - MIX SIMPLI FIED SHAKE X57028-14 1 CYLINDER- PUMP-HOPPER- SHAKE 057944 2 PIN A. -COAX PUMP X55450 3 PISTON 053526 4 O-RI NG 2-1/8” O D - RED 020051 5 CAP-VALVE 056873- 14 6 GASKET - SIMPLIFI ED PUMP VA[...]

  • Page 17

    13 Model PH61 Operator Parts Identification Accessor ies KA Y -5 Sanitizer/Cleaner ® CAUTION KEEP OUT OF REACH OF CHILDREN FOR INSTITUTIONAL USE ONLY 1 OZ (28.4 g) L U B E R HI 1 4 3 2 5 6 7 Figur e 4 ITE M DESCRIPTI ON P ART NO. 1 SANITI ZER KAY-5 ( 125 PACKS) 041082 2 LUBRICANT- TAYLOR HI- PERF. 048232 3 PAIL- MIX 10 QT. 013163 4 BOTTLE A.- SQUE[...]

  • Page 18

    14 Model P H6 1 Op erato r Parts I den ti fi catio n X44127 Br ush A.-Package-H T 013071 Black Bristle 1” x 2” 013072 Double Ended 013073 White Bristle 1” x 2” 014753 White Bristle 1-1/2” x 3” 023316 White Bristle 3” x 7” 033059 White Bristle 3” x 1/2” 050103 Set - L VB 0 3 9 7 1 9 Y e l l o w B r i s t l e 1 ” 1 2 3 4 5 6 7 8[...]

  • Page 19

    15 Model PH61 Operator Parts Identification Syru p Ta n k ITE M DESCRIPTI ON PART NO. 1 TANK-SYRUP 4 QT. 045533 1a COVER-TANK 035759- 1 1b* TIP- NYLON WHITE 042747 TIP- NYLON GREY 024261 1c O-RI NG-3. 437 ID 016037 1d TUBE-DI P SYRUP TANK 015441-7 1d-1 O- RING . 291 ID 018550 1e WASHER-1/ 4 FLARE 018595 2 PLUG-Q. D. C02 021077 3 SOCKET-QD C02 02152[...]

  • Page 20

    16 Model P H6 1 Impor ta nt: T o the Oper at or Section 5 Important: To the Operator Item Descript ion 1 Power Swit ch 2 Indicat or Light s 3 Flav or Select or Keypad 4 Liquid Crys tal Display 5 Keys Sym bol De finitions To bet ter c ommunic ate in t he Int ernat ional arena, the words on many of our operat or switc hes and butt ons have s ymbols t[...]

  • Page 21

    17 Model PH 61 Impor ta nt: To the Opera tor Power Switch The power s witch is locat ed under the c ontr ol panel on the lef t hand s ide of t he unit. When plac ed in the ON pos ition, t he power s witch allows soft ech panel operat ion. Liquid Cr ystal Display The Liquid Cry st al Display (LCD) is locat ed on the fr ont cont rol panel. The LCD is[...]

  • Page 22

    18 Model P H6 1 Impor ta nt: T o the Oper at or Operating S creen D escriptions When t he machine is powered t h e system will initialize. T he screen will dis play “I NIT IA LIZ ING ”. There will be f our t y pes of data t he syst em will check: L ANGUAGE, SYSTEM DATA, CONFIG DATA , and LO CKO UT DA TA. During t he INITIAL IZIN G... LAN GUAGE [...]

  • Page 23

    19 Model PH 61 Impor ta nt: To the Opera tor The m ix tem perat ure must be raised abov e 151 _ F (66. 1 _ C) within 90 m inutes or the f reezer will be locke d in STANDBY, and the cycle fai lure di spla y will appear. In t he example, the hopper tem peratur e is 140 _ F (60 _ C). The phas e shows t hat t he mac hine is in the heat phase of the hea[...]

  • Page 24

    20 Model P H6 1 Impor ta nt: T o the Oper at or So ft Lo ck: I f a heat treatm ent cycle has not been initiat ed within the last 24 hours , all f our LED's on the f ront of t he machine will light and a m essage will appear on t he LCD. Line 3 of t he LCD will indicat e the r eason the m essage appear s. F ollowing are t he variable m essages [...]

  • Page 25

    21 Model PH 61 Impor ta nt: To the Opera tor Operator Menu The O PERA TO R MENU is us ed to ent er t he operat or func tion dis plays. T o acc ess t he OPE RAT OR ME NU, s imply pres s the M ENU key . The cur sor will f lash ov er the let ter “A” indic ating t hat this is scr een “A”. To select a diff erent sc reen, use the arr ow keys and [...]

  • Page 26

    22 Model P H6 1 Impor ta nt: T o the Oper at or To c hange the dat e or tim e, s elect t he SE T CLO CK option in t he menu. T ouch t he UP arr ow sym bol to advance t he arrow f rom E xit t o Change, t hen touc h the SE L key t o select t he Change option. SET CLOCK 12:01 7/ 21/2007 Change >E x i t Change the t ime by t ouching t he UP arr ow w[...]

  • Page 27

    23 Model PH 61 Impor ta nt: To the Opera tor Screen “F ” is CURRENT CONDI TI O NS. T his scr een gives t he visc osit y of t he produc t and t he hopper and barrel t emperat ures . T he last line of the dis play is the c ompres sor c ountdown saf ety tim er. T he safet y t imer prevent s t he compress or fr om running more t han 11 minut es (ot[...]

  • Page 28

    24 Model P H6 1 Impor ta nt: T o the Oper at or Scr een “H” is t he LO CKOUT HIS TO RY. This s creen disp lays a history of the last 40 ha rd locks, soft locks, and b rush clea n dates. Page n umbers are indicat ed in the upper r ight hand c orner. Page 1 always cont ains the mos t recent f ailure. Pr ess t he PUMP key t o cycle through t he pa[...]

  • Page 29

    25 Model P H6 1 Op erati ng Pro ced ures Section 6 Operating Procedures Equipm ent S et Up Evaluat e the c ondition of lights and s creen mess ages (Hard Lock or Sof t Loc k, et c. ) before perf orming opening proc edures. If all four LED's on the front of t he unit are lit, the unit is locked. (See F igure 6. ) Figur e 6 We begin our ins truc[...]

  • Page 30

    26 Model P H6 1 Op erati ng Pro ced ures Note: T o ensur e that the m ix does not leak out of the back of t he fr eezing cy linder, t he middle s ection of t he boot s eal should be conv ex or ext end out f rom the seal. I f t he middle sec tion of the boot seal is concav e or ext ending into t he middle of t he seal, tur n the seal ins ide out. (S[...]

  • Page 31

    27 Model P H6 1 Op erati ng Pro ced ures Step 6 Place t he fr eezer door o- ring int o the groov e on the back of the fr eezer door. DO NOT lubr icat e the o-ring. Lubricat e the out side diam eter of the f ront bearing. S lide the f ront bear ing into t he door hub. (See F igure 12. ) 1 1272 Figur e 12 Step 7 Posit ion the f reez er door on t he 4[...]

  • Page 32

    28 Model P H6 1 Op erati ng Pro ced ures Step 10 Lubricat e the s maller end of the dr iven spinner. (See F igure 16. ) Figur e 16 Step 11 Squeezing t he split end t oget her, ins ert t he driv en spinner t hrough t he metal opening of the dr aw valve until it s naps into place. (See F igure 17. ) Figur e 17 Step 12 Lubricat e the ins ide of t he f[...]

  • Page 33

    29 Model P H6 1 Op erati ng Pro ced ures Step 15 Wit h the s topping t ab of t he draw handle f acing down, slide t he f ork of the dr aw handle into t he slot of t he draw valv e. Sec ure t he draw handle with t he pivot pin. (S ee Figure 21. ) Figur e 21 Step 16 Lubricat e the s haft of t he spinner blade up t o t he groove. (See F i gur e 22. ) [...]

  • Page 34

    30 Model P H6 1 Op erati ng Pro ced ures Step 19 Snap the r est rict or cap ov er the end of t he door spout. (S ee Figure 25. ) Figur e 25 Step 20 Slide the long dr ip pan into t he hole in the f ront panel. Step 21 Slide the s hort dr ip pan into t he hole in the r ear panel. Step 22 Inst all t he front drip t ray and s plash shield under t he do[...]

  • Page 35

    31 Model P H6 1 Op erati ng Pro ced ures Step 3 Apply a t hin layer of lubricant t o the inside of the pump cy linder at t he ret aining pin hole end. (See F igure 28. ) 15130 L U B E R Figur e 28 Step 4 Inser t t he pist on into t he ret aining pin hole end of t he pump cylinder . (See F igure 29. ) 151 18 Figur e 29 Step 5 Assem ble the v alve ca[...]

  • Page 36

    32 Model P H6 1 Op erati ng Pro ced ures Step 7 Inser t t he valve c ap into t he hole in the m ix inlet adapter . (S ee Figur e 32.) Figur e 32 Step 8 Inser t t he mix inlet ass embly int o the pump c ylinder. (See F igure 33. ) Figur e 33 Note: The adapter must be posit ioned into t he notch loc ated at the end of the pum p cylinder . Step 9 Secu[...]

  • Page 37

    33 Model P H6 1 Op erati ng Pro ced ures Step 11 Inst all one red o- ring on each end of the m ix feed tube, and thor oughly lubricat e. ( See F igure 36.) 15121 Figur e 36 Step 12 Lay the pum p assem bly, pum p clip, f eed t ube, cot t er pin and agitat or in t he bott om of t he mix hopper for sanit izing. ( See F igure 37.) Figur e 37 Step 13 Sl[...]

  • Page 38

    34 Model P H6 1 Op erati ng Pro ced ures 080910 Sani tizi ng Step 1 Prepar e a pail of approv ed 100 PPM s anitiz ing solution (ex amples: 2-1/ 2 gal. [9.5 liter s] of Kay -5 R or 2 gal. [7.6 liters ] of Ster a-Sheen R ). USE WARM WAT ER A ND FO LLOW THE M ANUFA CTURE R'S SPECIFICATI ONS. Step 2 Pour t he sanit izing solut ion over all par ts [...]

  • Page 39

    35 Model P H6 1 Op erati ng Pro ced ures Step 14 Press the WASH and PUMP keys to stop the WASH and PUMP m odes. Clos e the dr aw valve. (See F igure 42. ) Figur e 42 Not e: Be su re yo u r han d s are clean an d sani ti zed bef ore go in g o n in th ese in struct io ns. Step 15 Place t he agitat or on t he agitat or driv e shaf t housing. ( See Fig[...]

  • Page 40

    36 Model P H6 1 Op erati ng Pro ced ures Step 2 When m ix st ops bubbling down int o the f reezing cylinder , rem ove t he cott er pin f rom t he outlet f itt ing of t he mix pum p. Rem ove the m ix feed t ube. I nser t the out let end of the m ix f eed tube int o the mix inlet hole in the m ix hopper. Place t he inlet end of the m ix feed t ube in[...]

  • Page 41

    37 Model P H6 1 Op erati ng Pro ced ures The f reezer m ust be in t he AUT O or S TA NDBY mode b efore the HEAT cycle may be started. (See F igure 47. ) MODE: AUTO MIX: OK HOPPER 40.0F BRUSH CLEAN ON: MM/DD Figur e 47 Step 1 Remove t he hopper cov er, s hake cup holder, f ront drip tr ay, s plash shield, and all thr ee drip pans ( two fr om the r e[...]

  • Page 42

    38 Model P H6 1 Op erati ng Pro ced ures Note: To assur e sanit ary condit ions ar e maintained, brush eac h item f or a t otal of 60 sec onds, r epeatedly dipping the brus h in cleaning solut ion. Step 13 Wit h the s yrup por t brus h, br ush each sy rup port hole 10 to 15 t imes. Dip the br ush in the c leaning solut ion bef or e br us hing each [...]

  • Page 43

    39 Model P H6 1 Op erati ng Pro ced ures Step 18 Inst all t he short drip pan in t he rear panel. Step 19 Use a clean, sanit ized towel and wipe down t he fr eezer door and ar ea around t he bott om of t he fr eezer door. The heat cycl e will st art when t he clock on t he machine r eaches t he AUT O HEA T T IM E set in the Oper at or Menu (s ee pa[...]

  • Page 44

    40 Model P H6 1 Op erati ng Pro ced ures Step 4 Return t o t he freez er wit h a small amount of saniti zing solut ion. W ith a pail below t he door s pout, dip the door s pout brus h into t he sanit izing solut ion and brush c lean the sy rup port s in t he freez er door, door spout , bot tom of t he driven s pinner and spinner blade, and sy rup l[...]

  • Page 45

    41 Model P H6 1 Op erati ng Pro ced ures Step 9 Inst all t he shake cup holder , t he fr ont dr ip tray , and the splas h shield. Step 10 When r eady to r esume nor mal operat ion, pr ess t he AUT O key . ( See Figur e 59.) Figur e 59 Note: This proc edure should be done 3-4 hours befor e the first shak e is served, to build up ic e crys tals. Syr [...]

  • Page 46

    42 Model P H6 1 Op erati ng Pro ced ures Disconnec t t he syr up line aft er you have disconnec ted t he air line. ( See F igure 62.) Figur e 62 Remove t he syr up tank f rom t he compar tm ent. Remove t he syr up tank lid by lift ing up on the loc king lever. Fill t he syr up tank wit h sy rup to t he indicat ing mark on t he label. D O NO T over [...]

  • Page 47

    43 Model P H6 1 Op erati ng Pro ced ures Push t he corr esponding f lavor but ton f or t hat s yrup flav or. ( See F igure 66.) Figur e 66 Hold an empt y court esy c up beneath t he exit point of t he syr up line. Pr ess t he CAL key (calibr ate). A mess age will appear on the LCD. (See F igure 67. ) SYRUP SYSTEM PRESS AUTO - - - START CAL WASH - -[...]

  • Page 48

    44 Model P H6 1 Op erati ng Pro ced ures If less t han 1 fl. oz. (30 ml. ) is r eceived, the pr essur e must be increas ed. Loos en the lock nut . Us ing a flat blade scr ewdriver, tur n the adjus ting sc rew CLOCKWISE. Recheck t he syr up calibrat ion. T ight en the lock nut aft er t he correc t c alibration is achieved. If more t han 1 fl. oz. (3[...]

  • Page 49

    45 Model P H6 1 Op erati ng Pro ced ures Closing P rocedur es THI S PRO CEDURE MUST BE COM PLE TE D EVERY 14 DAYS. FOLLOW YOUR LOCAL HEALTH CODES. To disas semble t he PH61, t he f ollowing items will be needed: S Two c leaning and sanitiz ing pails S Necess ary brus hes (pr ovided with f reez er) S Cleaning solution S Saniti zing solut ion S Clean[...]

  • Page 50

    46 Model P H6 1 Op erati ng Pro ced ures 080910 Rinsing Step 1 Pour t wo gallons (7. 6 liter s) of cool, clean wat er into the m ix hopper. W it h the whit e hopper brus h, sc rub the m ix hopper, m ix level s ensing probes and t he outsi de of t he agitat or driv e shaft housing. Using t he double ended brush, brush c lean the mix inlet hole. (See[...]

  • Page 51

    47 Model P H6 1 Op erati ng Pro ced ures Disassembly Note: Failure t o remov e the part s, brush c lean, and re-lubr icate t he part s, will r esult in dam age to t he machine. Thes e parts must be remov ed every 14 days or t he machine will loc k out and will not operat e. Be sure t he p ow er swi tch is i n t he O FF position. Failure to f ollow [...]

  • Page 52

    48 Model P H6 1 Op erati ng Pro ced ures Wit h the par ts t ray av ailable, r emove t he following part s and place in t he part s tr ay: Step 1 Remove t he syr up lines f rom t he syr up ports , and rem ov e the re stri cto r cap fr om the b otto m of the door spout . Step 2 Remove t he spinner blade f rom t he bott om of the door spout by lif tin[...]

  • Page 53

    49 Model P H6 1 Op erati ng Pro ced ures Step 5 Using the blac k brus h, clean t he driv e hub opening in the rear wall of t he mix hopper . ( See Figur e 83.) Figur e 83 Step 6 Using the double end br ush, br ush clean t he syr up line fit tings . Step 7 Prepar e a sink wit h an approved 100 P PM sanit izing soluti on (examples : K ay-5® or St er[...]

  • Page 54

    50 Model P H6 1 Op erati ng Pro ced ures Place t he power swit ch in t he “O N” posit ion. T his will acti vate t he air com press or to s upply pres sure t o the syrup system. Inst all t he syrup s ampler t o the f it ting of the s yrup line. Pres s the c orres ponding flavor butt on for the s yrup line being saniti zed. Place an em pty pail b[...]

  • Page 55

    51 Model PH 61 Impor ta nt: Oper ator C he ck list 070823 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing ALWAYS FOLLOW LOCAL HEALTH CODES. Cleaning and saniti zing schedules are gover ned by your S tat e or local r egulatory agencies and m ust be followed acc ordingly. The f ollowing chec k points should be st ress ed dur[...]

  • Page 56

    52 Model P H6 1 Impor ta nt: Oper ator C he ck list 080910 Winter S tor age If the plac e of busines s is t o be closed dur ing the winter mont hs, it is import ant t o protect t he freezer by following c ert ain precaut ions, par tic ularly if the building is t o be left unheat ed and subjec t t o fr eezing conditi ons. Disconnec t t he freez er f[...]

  • Page 57

    53 Model P H6 1 Trouble shoot ing Guide Section 8 Troubleshooting Guide Pr oble m Pr obabl e Cause Corr ective Action All four LED's ar e flas hing. The f reezer is loc ked. See sof t loc k and hard loc k infor mat ion. Soft lock messa ge appears on LCD. More t han 24 hours s ince the last HEAT cycle. The freezer must go throu gh a HEAT cycle [...]

  • Page 58

    54 Model P H6 1 T r oubles hooting Guide Pr oblem Corr ective Action Pr obabl e Cause No product is being dispensed. ( Cont'd. ) Air/mix pump is inco rrectly assembl ed or improper ly lubricat ed. Follow assem bly procedur es caref ully. The m ix pump ball cr ank is broken. Call servic e technic ian. The pum p motor is not act ivated. P ush th[...]

  • Page 59

    55 Model P H6 1 Trouble shoot ing Guide Pr oblem Corr ective Action Pr obabl e Cause The mix in the hopper is too warm. Hopper cover is not in position. Clean t he hopper c over and place i n position. The agit ator is not installed. Clean t he agit ator and ins tall. The hopper t emper ature is out of adjustm ent. Call serv ice tec hnician. The mi[...]

  • Page 60

    56 Model P H6 1 T r oubles hooting Guide Pr oblem Corr ective Action Pr obabl e Cause The drive sh aft is st uck in the driv e coupling. Mix and lubr icant collect ed in drive coupling. Brus h clean the r ear shell bear ing area regularly . Rounded corner s of dr ive shaft , dr ive coupling or both. Call serv ice tec hnician. Gear box is out of ali[...]

  • Page 61

    57 Model P H6 1 Trouble shoot ing Guide Pr oblem Corr ective Action Pr obabl e Cause Machine will not run when in the AUT O m ode. Machine is unplugged. Plug int o wall recept acle. Beater m otor is out on reset. Clear the t one. A llow the beat er mot or t o cool. P lace the power swit ch t o OF F. Pres s t he reset but t on firm ly. Place t he po[...]

  • Page 62

    58 Model P H6 1 T r oubles hooting Guide Pr oblem Corr ective Action Pr obabl e Cause Syr up flows c onstant ly, or not at all. Diffi cult to calib rate syrups. Syr up lines are clogged. Disassemb le an d clean the syru p valve s. F lush syru p lines with w arm wat er and sanit ize weekly . The sy rup valv e plunger is stuck. Disass emble and clean[...]

  • Page 63

    59 Mo del P H61 Parts Rep lacemen t Sch ed ul e Section 9 Parts Replacement Schedule PART DESCRIPTION EVERY 3M O N T H S EVERY 6M O N T H S ANNUALL Y Scr aper Blade-Shak e X Drive S haft S eal X Fr eezer Door O- Ring-Shak e X Fr ont Bearing X Draw Valve O -Ring X Spinner Shaf t Seal- Shake X Pivot Pin O- Ring X Restr ict or Cap-Shak e X Mix F eed T[...]

  • Page 64

    Section 10 Parts List 60 Parts List Model P H6 1 080130 DESCRI PT IO N PART NUMBER QTY. WARR. CLASS RE MARKS PART S UPDATE ACCUMUL ATOR A. -AIR * 5472*PRT L X46916 1 103 + FITTI NG A.-AIR ACCUM INLET X48548 1 103 J5010000/U P 90 + NIPPLE-1/8 MPT CLOSE BRASS 020519 1 000 + TUBE-VINYL 1/8 ID X 1/16 WALL 020938-6 1 000 BULK UNDER P/N R 30301 + VALVE-S[...]

  • Page 65

    61 Model P H6 1 Pa rts List DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER CABLE-RIBBON-14C-22"L-SIP/SIP 040040-019 1 103 J9U C TO L CD CAB LE-R IBBO N- 20C-33" L-D IL/DILR 040040-027 1 103 J 1 2I BT OJ 2U C CAB LE-R IBBO N- 20C-35" L-D IL/DIL 040040- 026 1 103 J9 IB TO J7 UC CAB LE-R IBBO N- 50C-25" L.DI L/DIL[...]

  • Page 66

    62 Parts List Model P H6 1 DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER COUPLING A .-DRIVE- SPINNER X20329 1 103 PIN -RO LL-.094D X . 562L 015971 1 000 COUPLING A.-TOR QUE-SHAKE*G OLD* X54722-GLD 103 REP LACE S X52620 COUPLI NG-TORQUE-DRIV E TTS 054723 1 103 COUPLING-T ORQUE-LOAD-S Q *TTS 054724 1 103 PIN-COUPL ING-TORQUE 039453[...]

  • Page 67

    63 Mode l PH6 1 Par ts List 081110 DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER DOOR A.-1 SPT-4 FLV-HT X55724-SE R 1 512 HAN DLE- DR AW VALV E *8663* 034003 1 103 PIN A.-PIVOT X22820 1 103 O- RIN G-5/ 16 OD X .070W 016272 1 000 SEAL-SPINNER SHAFT 036053 1 000 SPIN NER * 8663* 034054 1 103 VALVE A.- DRA W-ALU MINU M *5472 X42210 [...]

  • Page 68

    64 Parts List Model P H6 1 DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER HOLDER-SENSOR -PYROELECT 15 DEG 063747 1 103 NUT-5/16-18 SPECIAL HEX NUT 043072 1 000 PIN -GU IDE -5/16O D X 1-5/16LG 038980 2 103 SCR EW- 10-32X9/16 S OC KET SE T 038981 1 000 SCR EW- 8X3/8 SLTD P AN B SMS 035647 2 000 SCREW-ADJ USTMENT-5/16-1 8 051574 1 00[...]

  • Page 69

    65 Model P H6 1 Pa rts List DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER O- RIN G-11/ 16ODX .103W-R ED 016132 2 000 O- RIN G-1- 3/4 OD X .139W 008904 1 000 O- RIN G-2- 1/8 OD X .139W -#225 020051 2 000 RING-CHECK-FEE D-TUBE 056524 1 000 KIT A.-DOOR /BARREL*SHAKE*863 X56200- 4 1 000 KIT A.-BEARING 055605 X56091 1 000 O- RIN G-1/ [...]

  • Page 70

    66 Parts List Model P H6 1 DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER LIP -DRIP-NOS E CONE 036435 1 000 LUBRICANT-TAYLOR HI PERFO RMANCE 048232 1 000 MAN-OPER PH61 048119-M 1 000 J 4063652/U P 82 MANI FOLD A .-R EGU LATO R *5472* X46924 1 103 DECAL-FLAVOR COLOR SET '4' 022105 1 000 FITTIN G 1/ 4 X .170 90 DE GR EE 07[...]

  • Page 71

    67 Model P H6 1 Pa rts List DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER NYLON-SPIRA L WRAP-BL UE-2" 041582-4 2 000 BULK UNDER P/ N R 40336 NYLON-SPI RAL WRAP-B ROWN-2" 041582-1 2 000 BULK UNDER P/ N R 40338 NYLON-SPI RAL WRAP-RED-2 " 041582-2 2 000 BULK UNDER P/N R 40337 NYLON-SPIRAL WR AP-WHITE-2" 041582-3 [...]

  • Page 72

    68 Parts List Model P H6 1 DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER + SPACER-PROBE *SQ HO LE* 030966 1 103 P R O B EA . - M I XO U T - S Q U A R EH O L E X41348 1 103 MI X OU T + SPACER-PROBE-SQ UARE HO LE-7/8 041346 1 103 + SPACER-PROBE-R OUND HOLE-5/8DIA 041347 1 103 PROBE-THER MISTOR-BARREL-2% TOL 038061-BLK 1 103 BARREL [...]

  • Page 73

    69 Model P H6 1 Pa rts List DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER CRANK-DRIVE-HO PPER MIX PUMP 039235 1 103 O- RIN G 1/2 ID X .139W -206 048632 2 000 O- RIN G-1- 3/4 OD X .139W 008904 1 000 SHAFT-DRIVE-MIX PUMP-HOPPER 041948 1 103 SHAFT-BEATER *7QT FLUTED* 050985 1 103 US E W/ X 50958 BEATER + SEAL-DRIVE SHAFT 032560 1 00[...]

  • Page 74

    70 Parts List Model P H6 1 DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER COVER-SYRUP TA NK W/INL ET FI TTING 035759-1 4 103 INCLUDE D W/TA NK GASKET 016037 4 000 + DECAL -SYRUP TANK INS TRUCTION 045533-1 4 000 TIP-NYL ON-WHITE 042747 8 000 TUBE-DIP 015441-7 4 103 O-RING 018550 4 000 TEE-ACCESS-5/16 HOSE W/ 5344C OR 047587 1 000 T[...]

  • Page 75

    71 Model P H6 1 Pa rts List DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER WATER C OOLED ADAPTOR-3/8MP X 1/2BARB-BR 011021 2 103 BLOW ER- 100CFM 012796-27 1 103 208- 230V 60HZ 3PH BRACKET-MOUNTING -WATER VALVE 038777 1 103 +SCR EW-8- 32X5/16 PH IL PAN EX T. 038778 2 000 CONDENSER-W/ C-COAX 047540 1 103 80 +EL BOW-5/ 8S X 1 /2S SHO[...]

  • Page 76

    72 Parts List Model P H6 1 DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS QTY. PART NUMBER HARNESS-WIRE 5472 MIX P UMP G ND 056892-G 1 NNN 220- 240V 50HZ 3PH - 200V 50/60H Z 3PH HARNESS-WIRE 5472 MA IN P OWE R 056884-58 1 NNN 380-415V 50HZ 3N ~ (4WI RE) MOTO R- FAN 100W 220- 240V 5 047178-34 1 103 220-240V 50H Z 3PH - 380- 415V 50HZ 3N ~ (4WIRE ) [...]

  • Page 77

    PH61 044816-33 8/07[...]

  • Page 78

    PH61 044816-62 8/07[...]