Carrier 50TC manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Carrier 50TC, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Carrier 50TC one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Carrier 50TC. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Carrier 50TC should contain:
- informations concerning technical data of Carrier 50TC
- name of the manufacturer and a year of construction of the Carrier 50TC item
- rules of operation, control and maintenance of the Carrier 50TC item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Carrier 50TC alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Carrier 50TC, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Carrier service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Carrier 50TC.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Carrier 50TC item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    50TC Si ngle Packa ge Rooftop , 50Hz Coolin g On ly Sizes 07, 08, 09, and 12 with P uron r (R - - - 410A) Refrig erant Installation Instructions NOTE : This manu al discu ss es only the mechanical install ati on of this unit. S tar - - up proc edures, operati ng sequence s and service i nstructi ons are i ncluded in a separate Servi ce/ Mainte nanc[...]

  • Page 2

    2 ELECTRIC AL SHOCK HAZARD Failure t o follow thi s warning could c ause personal injury or dea th. Before performi ng service or maint enanc e operat ions on unit, a lways turn off main power switch t o unit a nd install l ockout ta g. Unit may have more than one power switch. ! W ARNING UNIT OP ERA TIO N AND SAF ETY H AZARD Failure t o follow thi[...]

  • Page 3

    3 Horizontal Connections / Economizer V ertical Connections / Economizer C09447 Fig. 1 - - Unit Dimension al Drawing – 07 Size Units 50TC[...]

  • Page 4

    4 C09448 Fig. 1 - - Unit Dimensional Drawing – 07 Size Unit (cont. ) 50TC[...]

  • Page 5

    5 Horizontal Connections / Economizer V ertical Connections / Economizer C09450 Fig. 2 - - Unit Dimensional Drawing – 08, 09 and 12 Size Units 50TC[...]

  • Page 6

    6 C09451 Fig. 2 - - Unit Dimensional Drawing – 08, 09 and 12 Size Units (cont.) INST ALLA TION Jobsite Survey Complete th e follow ing check s bef ore ins tallation. 1. Consult loca l buildi ng codes or t he U.S.A. National Electrical Co de ( Ref: AN SI /NF P A 70, [A merican Nation al Stand ards I nstitu te/National F ire Pr otection As sociatio[...]

  • Page 7

    7 T abl e 1 – O per at ing Weight s 50TC - - - UN ITS KG ( LB) Com pone nt A07 D08 D09 D12 Base Uni t 275 (607) 340.5 (750) 388.2 (855) 392.7 (865) Economizer Ve r ti c a l 36 (80) 36 (80) 36 (80) 36 (80) Horizo ntal 48 (105) 48 (105) 48 (105) 48 (105) Curb 356 mm/14 - - - in 60 (133) 60 (133) 65 (143) 60 (133) 610 mm/24 - - - in 79 (174) 79 (174[...]

  • Page 8

    8 CONNECTOR PKG. ACCY. BC D ALT DRAIN HOLE POWER CONTROL ACCESSORY POWER CRBTMPWR003A01 1’-9 11 / 16 ” [551] 1 3 / 4 ” [44.5] 1’-4” [406] CRBTMPWR004A01 3 / 4 ” [19] NPT 1 1 / 4 ” [31.7] 1 / 2 ” [12.7] NPT 1 / 2 ” [12.7] NPT ROOFCURB ACCESSORY A UNIT SIZE CRRFCURB002A01 CRRFCURB001A01 1’-2” [356] 2’-0” [610] 50TC-A07 NOTES[...]

  • Page 9

    9 50TC-*08 50TC-*08 – – 12 12 UNIT SIZE ROOFCURB ACCESSORY CRRFCURB003A01 CRRFCURB004A01 1’ - 2” [356] 2’ - 0” [610] C09453 F i g .5 - - R o o fC u r bD e t a i l s–0 8—1 2S i z e U n i t s 50TC[...]

  • Page 10

    10 A-B 0.5” (13) B-C 1.0” (25) A-C 1.0” (25) MAXIMUM ALL OWABLE DIFFERENCE IN. (MM) C06110 Fig. 6 - - Unit L eveling T olerances Ste p 5 — Field Fabr icate Duc twor k Cabinet re turn-ai r static pre ssure (a negative condition) shall not exceed 87 Pa (0.35 in. wg) with economizer or 1 12 Pa (0. 45 in. wg) without e conomiz er . For vertica [...]

  • Page 11

    11 Ste p 6 — Rig and Place U nit Keep unit upri ght and do not drop. Spreade r bars are not requir ed if top crating is left on unit. Rollers may be used to move unit ac ross a roof. Level by using unit fra me as a refere nce. See T a ble 1 a nd Fig. 7 for addi tiona l informa tion. Lifti ng holes are provi ded in ba se rail s as shown in F ig. 7[...]

  • Page 12

    12 Economizer Cut Plastic Ties (2) Places Remove Hood P arts C08633 Fig. 10 - - Economizer Par ts, Ship ping Location T wo P osition Damper H ood Removal and Setup - - Factor y Option 1. T he hood is shipped in knock - - down form a nd assembled t o a me tal support tray using pl astic stretch w rap. Located in the r eturn air comp artment, the ass[...]

  • Page 13

    13 5. Open the filter c lips which are l ocated underneath t he hood top. Insert the alumi num filter into t he bottom filter rack (hood divider). Pu sh the filter into position past th e open f ilter clips. C lose the f ilter clips to lo ck the filter in to place. S ee Fig. 14 . DIVIDER BAROMETRIC RELIEF CLEANABLE ALUMINUM FIL TER FIL TER HOOD FIL[...]

  • Page 14

    14 The unit i s factory wire d for the volt age shown on ;t he name plate . Refe r to the unit labe l diagram for addi tiona l informat ion. ! W ARNING FIRE HAZARD Failure t o follow thi s warni ng could result in intermittent op eration or p erforman ce satisf action. Do not connect al uminum wire bet ween disconnec t switch and a ir condit ioning[...]

  • Page 15

    15 Check t ightness of conne ctor lock nuts before conne cti ng elec tric al condui ts. Field - - supplie d and fie ld - - insta lle d liquidt ight conduit connec tors and conduit m ay be a tta ched to t he conne ctors on the bas epan. Pu ll correctly rated high voltag e and low voltage t hrough appropriat e conduit s. Connect the power conduit to [...]

  • Page 16

    16 T ab le 3 – Heater Mod el Numb er Bare Heater Model Number C R H E A T E R 0 1 6 A 0 0 He ater Sales P ack age PNO Includ es: Bare Heater Carton an d packin g material s Installa tion sheet C R H E A T E R 1 1 6 A 0 0 El ectric H eaters 50TC units ma y be equi pped with fi eld - - insta lle d access ory electric heater s. Each heater is a pre-[...]

  • Page 17

    17 TRACK FLANGE C08135 Fi g. 2 4 - - T ypic al M odul e Instal l ati on Sing le Poi nt Boxe s and Suppl e me ntar y F uses — When the unit MO CP device value exceeds 60 - - A, unit- - mounted supplementary fuse s are required for each heater circuit. Thes e fuses ar e included in acces sory S ingle P oint Boxes, with power distribut ion and fuse [...]

  • Page 18

    18 PremierLi nk t (Facto ry - - O pti on ) — C08199 Fig. 27 - - PremierLi nk Con troller The Premier Link contr oller (see F ig. 27 ) is compatible with Car rier Comf ort Netw ork r ( CCN) dev ices. This contro l is designed to allow users th e access and ability to change fact ory- - de fined set tings, t hus e xpanding the function of t he stan[...]

  • Page 19

    19 C09460 Fig. 29 - - PremierLin k W iring Sch emat ic 50TC[...]

  • Page 20

    20 Outdoor Air T empera ture (OA T) Sensor — T he OA T is fact ory- - m ounted i n the EconoMi$er2 (FIOP or access ory) . It is a no minal 10k ohm ther mistor attached to an eyelet moun ting ring. EconoMi$er2 — T he PremierLi nk control is used w ith EconoMi$er2 (option or accessory) for outdoor air management. The damper position is contr olle[...]

  • Page 21

    21 T abl e 5 – Space Se nsor M ode TB1 TERMINA L FIELD C ONNEC T ION INPU T S IGNAL 1 T 5 5 --- S E N / T 5 6 --- S E N An alog (10k th erm istor) 2 RMTOC C Discrete, 24VAC 3 T 5 5 --- S E N / T 5 6 --- S E N An alog (10k th erm istor) 4 CMPS AF E Discrete, 24VAC 5 T56 - - - SET An alog (10k th erm istor) 6 FSD Discrete, 24VAC 7 L OOP - - - PW R [...]

  • Page 22

    22 2 3 45 6 1 SW1 SEN BRN (GND) BLU (SPT) RED(+) WHT(GND) BLK(-) CCN COM SENSOR WIRING C08201 Fi g. 3 0 - - T - - 5 5 Space T e mpe r ature Se nsor Wir ing Connect T - - 55 - - See Fig. 30 for t ypica l T - - 55 inte rnal connec tions. Conne ct the T - - 55 SEN te rmina ls to T B1 terminals 1 an d 3 (see F ig. 31). SEN J6-7 J6-6 1 3 TB1 PL SEN C082[...]

  • Page 23

    23 When the PremierL ink is configured for Thermostat Mode, these funct ions are not a vaila ble: Fire Shutdown (FS D) , Remote O ccupied (RMT OCC), C ompres sor Saf ety (CMPSAFE), Suppl y Fan Stat us (SFS), and F ilter P ress ure Swit ch ( FIL TE R) . Econ omizer cont ro ls — Outdoor Air Enthal py Control (PNO HH57A C077) - - The e nthalpy contr[...]

  • Page 24

    24 8 7 6 5 4 32 1 2 1 HG 24 V AC OR 24 VDC NC ALARM RELA Y CONT ACTS COM NO } 0-10VDC SIG COM 4-20mA + + - + - J3 J4 C08635 Fig. 37 - - In door/O utdoor A ir Q uality (CO 2 )S e n s o r (33ZCSENC O2) - - T ypic al Wiring Diagram T o accurately monitor th e quality o f the air in the conditio ned air sp ace, locate the senso r near a return- - air g[...]

  • Page 25

    25 Premier Link contr ol can monitor retu rn filter s tatus in tw o ways : By monitor ing a field- - supplied/in stalled filter pressu re switch or via supply fan runtime hours . Us ing switch input: I nstall the dirty filter pressure s witch accordin g to sw itch manufactu rer ’ s instru ctions, to measur e press ure drop acros s the unit’ s r[...]

  • Page 26

    26 NOTE : Conductors and drain wire must be at lea st 20 A WG, strande d, and t inned coppe r . Individual c onductors must be i nsulate d with PVC, PVC/nylon, vi nyl, T efl on, or polyethyl ene. An aluminum/ polyeste r 100% foil shiel d and an outer ja cket of PVC, PVC/nylon, chrome vinyl, or T eflon with a minimum operating temp erature range of [...]

  • Page 27

    27 R TU - - MP contr ol system The R TU- - MP controll er , see Fig. 45, provi des expanded stand - - al one operati on of the HV AC system plus connec tion and c ontrol t hrough communi cat ion with several Building Autom ation System s (BAS) through popular thi rd - - part y network systems. T he availa ble network systems a re BACnet MP/TP , Mod[...]

  • Page 28

    28 C09461 Fig. 47 - - R TU- - MP System Control W iri ng Diagram 50TC[...]

  • Page 29

    29 T abl e 9 – RTU- - M P Cont roll e r Inputs and O utputs POI NT N AME BA Cnet O BJ ECT NAME TYPE OF I/O CON NE CTI ON PI N NUMB ERS INPU TS Space T em peratu re Sensor sptsens AI (10K T hermistor) J 2 0 --- 1 , 2 Supply Air T emperature sat AI (10K Thermistor) J2 - - - 1, 2 Loca l Outside Air T emper ature Sens or oatsens A I (10K Th ermistor)[...]

  • Page 30

    30 Field Co nnections - - Field con nections f or acces sor y sensors and i nput devic es a re made the R T U- - MP , a t plugs J1, J2, J4, J 5, J1 1 and J 20. A ll fie ld control wiring that connec ts to the R T U- - MP must be routed through the raceway b uilt into the corner p ost as show n in F ig. 2 2. The raceway p rovid es the UL requir ed c[...]

  • Page 31

    31 T o wire the return a ir ent halpy sensor , perform the follow ing: 1. Use a 2 - - c onductor , 18 or 20 A WG, twisted pai r cable to conne ct the return a ir enthalpy sensor to the enthal- py controll er . 2. A t the ent halpy control re move the fac tory - - insta lle d resistor from the (SR) and (+ ) term inals. 3. Conne ct the fie ld - - sup[...]

  • Page 32

    32 Fan Sta tus The fan status acces sor y is a field- - installed acces sory . This access ory detects when t he indoor fan is blowing air . When ins talling this acces so ry , the unit mus t be config ured fo r fan status by s etting MENU → Config → Inputs → i n p u t3 ,5 , 8 ,o r9 to Fan Status and norma lly ope n (N/O) or normall y closed [...]

  • Page 33

    33 Loc al Access BACvie w 6 Handhel d The BA Cview 6 is a keypad/ display i nterfac e used to connect to th e R TU- - MP to acces s the contr ol in formation , read sensor values, and t est the R T U, see Fig. 54. This is an access ory inter face that does no t come with the MP controll er and c an only be used a t the unit. Connec t the BACview 6 [...]

  • Page 34

    34 T able 10 – LEDs The LEDs on the R TU- - MP s how the status of certain functions If th is L ED is o n... Statu s is... Power The R TU MP has power Rx The RTU MP is receiving data from the network segment Tx The R TU MP is tran smitting data over th e network segm ent DO# The digital output is active The Run and Error LEDs indicate contr ol mo[...]

  • Page 35

    35 Economizer 2 Position Damper Unit Without Economizer or 2 Position Damper Power Exhaust C09382 Fig. 55 - - EconoMi$er t IV Wir i ng Ste p 1 1 — Adj ust Fa cto ry- - Insta lled Optio ns Eco noM i$ er IV Oc c upanc y Swit ch — Refer to Fig. 55 for general EconoMi$er IV wiring. Externa l occ upancy c ontrol i s managed t hrough a conn ection on[...]

  • Page 36

    36 T abl e 1 1 – Uni t Wire/ MO CP Si zi ng Dat a UNIT N O M . V --- P H --- H Z IFM TYPE ELECT RIC HEATER CRHE A TER ***A00 No m (kW) FLA MC A MO C P DISC. SIZ E FLA LRA 50TC* A07 4 0 0 --- 3 --- 5 0 STD --- --- 15.4 25 15 75 CRHEATER106A00 6.0 6.0 15.4 25 15 75 CRHEATER108A00 11.5 11.5 17.6 25 16 75 CRHEATER109A00 14.0 14.0 20.8 25 19 75 CRHEAT[...]

  • Page 37

    37 T abl e 1 1 – Uni t Wire/ MO CP Si zi ng Dat a (co nt) UNIT N O M . V --- P H --- H Z IFM TYPE ELECT RIC HEATER CRHE A TER ***A00 No m (kW) FLA MC A MO C P DISC. SIZ E FLA LRA 50TC* D09 4 0 0 --- 3 --- 5 0 STD --- --- 17.5 20 18 108 CRHEATER116A00 13.9 13.9 20.6 25 19 108 CRHEATER113A00 16.5 16.5 23.9 25 22 108 CRHEATER114A00 27.9 27.9 38.1 40[...]

  • Page 38

    38 Legend for T able 1 1 LEG END: DISC - - - Disconn ect FLA - - - Full load amp s IFM - - - Ind oor fan motor LRA - - - Lo cke d roto r amps MCA - - - Minimum cir cuit a mps MOC P - - - Maximum o ver cu rr ent p ro tection 50TC[...]

  • Page 39

    39 50TC[...]

  • Page 40

    40 Copyright 2009 Carrier Corp. D 7310 W . Morris St. D I ndianapolis, I N 46231 Print ed in U.S.A. Edition Date: 11/09 Manufacturer reser ves the right to change , at any time, specifications and d esigns without notice and without ob ligations. Catal og No : 50TC - - - C02SI Replaces : NEW 50TC[...]