Calphalon 8353 manual

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A good user manual

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Table of contents for the manual

  • Page 1

    FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, immediately call your gas supplier or your fire department. FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP cylinder not c[...]

  • Page 2

    2 IMPORTANT SAFEGUARDS FAILURE TO FOLLOW THESE SAFEGUARDS COULD RESULT IN DEATH, SERIOUS BODILY INJURY, AND/OR PROPERTY LOSS. READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE OF THE LP GAS GRILL. 1. WARNING! Read and follow all instructions. 2. For Household Outdoor Use Only - Do Not Use Indoors or on recreational vehicles or boats[...]

  • Page 3

    7. WARNING! If your grill catches on fire: 8. Check the inside body of your grill for grease buildup. Remove excess grease to avoid a grease fire in the bowl. Never use the grill without the Grease Tray in place. 9. WARNING! If you notice grease or other hot material dripping from the grill onto valve, hose, or regulator, turn off gas supply immedi[...]

  • Page 4

    — NOTICE — AMG STRIVES TO BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS. IF WE INADVERTENTLY OMITTED ANY PARTS NEEDED FOR ASSEMBLY OR YOU NEED TROUBLESHOOTING INFORMATION, PLEASE CONTACT US USING OUR TOLL FREE NUMBER. THANK YOU FOR PURCHASING AN AMG PRODUCT. 1-(800)-251-7558 8 am - 5 pm E.S.T Mon. - Fri. 1-(423)-639-1171 (TELEPHONE) 1-(423)-639-25[...]

  • Page 5

    GRILL PARTS LIST 5 1. 03.4074.00 Spacer, Body 8 ea. 2. 03.4100.00 Handle 1 ea. 3. 03.4101.00 Bolt M5X15mm 3 ea. 6. 03.4104.00 Wing Nut M8 1 ea. 5. 03.4103.00 Heat Indicator 1 ea. 4. 03.4102.00 Handle Spacer 1 ea. 10. 03.4111.00 L. Side End Cap 1 ea. 9. 03.4110.00 Rt Side End Cap 1 ea. 8. 03.4109.00 Inner Hood Aluminum 1 ea. 7. 03.4108.00 Outer Hood[...]

  • Page 6

    NOTICE: Be careful and do not set the Grill Body on the Manifold Extension. Bending or damaging this connection can make the grill unusable. •Remove The contents from the grill. •Remove all packing materials from •Use the Packing Blocks to support the grill until ready to assemble. •Set the Grill Body aside for later use. Assembly Instructi[...]

  • Page 7

    7 •With Base upside down, screw Caster Assembly (Item 28) into Caster mounting hole. Rotate clockwise to tighten. •Place Base right side up. place with 2 M6 X15 bolts as shown. No nuts are required. •Assemble other half of Pedestal to Base. (Item 37) M6 X 15mm Actual Size 6 Pcs. STEP 2 - Assemble the Pedestal •Using Locating Bolts, position[...]

  • Page 8

    8 STEP 3 - Assemble the Grill Body •Place Body on Pedestal. Caution: Do not leave grill unattended until bolts are secured. •Attach Cylinder Retaining Wire (Item 26) through hole in back of Pedestal as shown in detail. Step 2 - Continued •Make sure contents of grill have been removed for easy lifting. • CAUTION: TWO PEOPLE REQUIRED! •Note[...]

  • Page 9

    9 •From the inside of the grill, secure Body to Pedestal using 4 M6 X 15 screws through the holes as shown above in Fig. A , securing with 4 M6 nuts from below as shown to the right in Fig. B . Caution: Do not leave grill unattended until bolts are secured. M6 X 15mm (Item 37) Actual Size 4 Pcs. M6 Nut (Item29) Actual Size 4 Pcs. Step 3 - Continu[...]

  • Page 10

    •Place Foil Pan (Item 32) in Grease Tray (Item 33) and slide Grease Tray all the way into brackets. STEP 5 - Install Grease Tray •With Handle (Item 2) positioned as shown, place felt Handle Spacer (Item 4) between Handle and Hood, then insert locating pin into top holes of Spacer and Hood. Secure Handle in place with M5 X 15mm (Item 3) bolt thr[...]

  • Page 11

    11 11 Item 20 M6 X 30mm Actual Size 8 Pcs Item 29 M6 Nut Actual Size 8 Pcs Item 1 Body Spacer Actual Size 8 Pcs Notice: The control panel cover can be opened by gently pulling down on the top of the cover. •From inside grill body, insert M6 X 30mm bolts through holes in the side panel of the grill Body and the Body Spacers into the Side Table, se[...]

  • Page 12

    FIG. 6B Burner Locator Hole in lower shoulder of rear firewall Burner Peg FIG. 6A Item 27 COTTER PIN Item 34 BURNER Holes in Front Firewall Gas Nozzle Control Valve Gas Collector Plate and Electrode Venturi end of Burner inserted over Gas Control Valve Nozzle Top Plate of Gas Collector Plate REFERENCE: ELECTRODE GAP Adjust Tab if greater than 3/16?[...]

  • Page 13

    13 COOKING GRIDS CERAMIC BRIQUETTES TRAYS STEP 8 - INSTALL CERAMIC BRIQUETTE TRAYS/ COOKING GRIDS •Remove plastic completely from two Ceramic Briquette Trays (Item 36). Place Briquette Trays side by side on middle shoulder of front and rear firewall over the Burners. •Place three Cooking Grids side by side on upper shoulder of front and rear fi[...]

  • Page 14

    14 Step 10 - LEAK TESTING (TO BE PERFORMED IN A WELL-VENTILATED AREA) Supplies Needed for a Leak Test Clean paint brush, water, and dishwashing liquid detergent. How to perform a leak test Warning! Never use an open flame to test for gas leaks. 1) Mix one cup of water with one cup of dishwashing liquid detergent. 2) Confirm that all control knobs o[...]

  • Page 15

    15 OPERATING AND MAINTAINING YOUR GAS GRILL GAS, CYLINDER, HOSE AND REGULATOR INFORMATION This LP gas grill was designed to use propane gas. Propane cylinders will supply gas all year round, even on cold winter days. LP HOSE AND REGULATOR ASSEMBLY · Using a hose and regulator assembly that has not been supplied by the manufacturer of this LP gas g[...]

  • Page 16

    16 How to Connect your LP gas cylinder (See STEP 9 of Assembly Instructions for diagram) 1) Make sure all of the control panel knobs are turned to the “off” position and verify that the LP gas cylinder valve is closed by turning the handle on the LP gas cylinder valve clockwise until it stops. 2) Remove the protective cap from the LP cylinder g[...]

  • Page 17

    17 · Always perform a leak test before each use. · Leak test must be performed in a well ventilated area. · Never perform a leak test on a grill while in use or hot. · If you detect a gas leak that cannot be corrected by using the leak test procedures below, do not use the LP gas grill. Call Customer Service at 1-800-251-7558. · Never smoke or[...]

  • Page 18

    · Wash the porcelain coated Cooking Grids with a mixture of hot water and soap. · Empty the foil pan and grease tray after each cook - ing session so excessive grease does not accumulate. Failure to remove grease may result in grease dripping onto the cart and/or a grease fire in the tray. · Open Hood before lighting the grill to prevent an expl[...]

  • Page 19

    · Open Hood before lighting the grill to prevent an explosion from gas build-up. · Always inspect the gas hose and regulator assembly before each use. If the hose is cut, damaged, or showing signs of excessive abrasion or wear, do not use the LP gas grill. Contact the manufacturer, as the hose must be replaced with an assembly specified by the ma[...]

  • Page 20

    Your burners have been preset by the manufacturer for optimal flame performance. A blue flame, possibly with a small yellow tip, is the result of the optimal air and LP gas mixture. (See diagram below) The flame should be checked before the initial cooking ses - sion and periodically throughout the grilling season, espe - cially after storing the g[...]

  • Page 21

    Regularly clean your LP gas grill between uses and espe - cially after extended periods of storage. Ensure the grill and its components are cool before cleaning. In order to extend the life and maintain the condition of your grill, we strongly recommend that the unit be covered when stored outside for any length of time, especially during the winte[...]

  • Page 22

    TROUBLESHOOTING Problem Possible Cause Solution Burners will not light using the igniter Burners not assembled cor - rectly Not pausing long enough before clicking the control panel knob No spark LP gas cylinder is empty Coupling nut is not fully con - nected to regulator Excess flow valve tripped in regulator Obstructions in burners Electrodes and[...]

  • Page 23

    TROUBLESHOOTING Problem Flames blow out Flare up Persistent grease fire Unable to fill LP tank Humming or whistling from the regulator Possible Cause High or gusting winds Gas in LP cylinder is low Excess flow valve tripped Grease build up Excessive fat in meat Grease trapped around burner system Some dealers have older fill nozzles with worn threa[...]

  • Page 24

    24 IMPORTANT NOTICE IMPORTANT NOTICE The Gas Grill is setup to operate with a LP Gas Cylinder equipped with an OPD (Overfilling Prevention Device). This is a secondary device to prevent the overfilling of your LP Gas cylinder. The proper methods for the filling of your LP Gas cylinder are by weight or volume, as described in NFPA 58. Please make su[...]

  • Page 25

    Calphalon Grill LIMITED WARRANTY This product is warranted to the original consumer purchaser against defects in material and workman - ship under normal outdoor household use and correct assembly (if assembled by the consumer-pur - chaser). Cast iron burners and porcelain grids are warranted for a period of five (5) years from the date of purchase[...]