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Cal Flame Barbeque Grill manual

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Table of contents for the manual

  • Page 1

    L TR20071038, Rev . B 1/4/07[...]

  • Page 2

    Copyright 2006-2007 California Acrylic Industries, Inc. All rights reserved. Duplication without written consent is strictly prohibited. Cal Spas™ and Cal Flame™ are registered trademarks. Due to continuous improvement programs, all models, operation, and/or specications are subject to change without prior notice. L TR20071038, Rev . B 1/4/0[...]

  • Page 3

    T able of Contents 2007 Barbecue Grill and Cart Owner ’s Manual Page 1 L TR20071038, Rev . B W ARNING If the information in this manual is not followed exactly , a re or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or a[...]

  • Page 4

    Page 2 2007 Barbecue Grill and Cart Owner ’s Manual L TR20071038, Rev . B Safety Instructions Placement and Location Cal Flame™ grills and carts are designed for outdoor use only . Never locate this appliance in an enclosed room, under a sealed overhead structure, or in any type of enclosed area such as a garage, shed, or breezeway . Keep clear[...]

  • Page 5

    Safety Instructions 2007 Barbecue Grill and Cart Owner ’s Manual Page 3 L TR20071038, Rev . B blocked. Fresh air must be able to pass though installed vents to safeguard against residual gas accumulation. Failure to allow proper ventilation may cause re or explosion. When handling LP gas line and connectors, do not allow them to come in contac[...]

  • Page 6

    Page 4 2007 Barbecue Grill and Cart Owner ’s Manual L TR20071038, Rev . B Installation / Assembly Installation / Assembly Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to preve[...]

  • Page 7

    Installation / Assembly 2007 Barbecue Grill and Cart Owner ’s Manual Page 5 L TR20071038, Rev . B Model Number Description Width Depth Height Cut-out for drop in accessories BBQ07852P Drop In Standard Side Burner 1 1 ½” 17 ¾” 2 ¾” BBQ07845P Drop In Sink 14 ½” 14 ½” BBQ07953P Standard Side by Side Burner 24 ¼” 19 ¾” 4 ¼” Mo[...]

  • Page 8

    Page 6 2007 Barbecue Grill and Cart Owner ’s Manual L TR20071038, Rev . B Installation / Assembly Model Number Description Width Depth Height Cut-out for refrigerators, cocktail centers and access doors BBQ07863P 3 Pull Out Drawer , SS Refr . 25” 22 7/8” 32 ¼” BBQ07857P Propane T ank Compartment 14 ¾” 16 ¼” 20 ½” BBQ07839P-18 Sing[...]

  • Page 9

    Installation / Assembly 2007 Barbecue Grill and Cart Owner ’s Manual Page 7 L TR20071038, Rev . B Gas Requirements and Connection IMPORT ANT : Cal Flame™ grills are manufactured to operate on either liquid propane (LP) or natural gas (NG) and cannot be converted. T o verify the grill’ s operating fuel, check the serial number label in the bac[...]

  • Page 10

    Page 8 2007 Barbecue Grill and Cart Owner ’s Manual L TR20071038, Rev . B Installation / Assembly One side of the enclosure shall be completely open. Enclosures that have four sides, complete with a top and bottom: At least two ventilation openings at cylinder valve level shall be provided in the sidewall, equally sized, spaced at 180º (3.14 rad[...]

  • Page 11

    Installation / Assembly 2007 Barbecue Grill and Cart Owner ’s Manual Page 9 L TR20071038, Rev . B Natural Gas Requirements Always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for . IMPORT ANT : Never connect the grill to an unregulated gas supply . The installation of this appl[...]

  • Page 12

    Page 10 2007 Barbecue Grill and Cart Owner ’s Manual L TR20071038, Rev . B Installation / Assembly Installing and Replacing Infrared Burners Disconnect or shut off the liquid propane or natural gas line connect to the grill. W ait until the burners cool down. Open the hood and remove the grate and ame tamer on top of the burner you want to rep[...]

  • Page 13

    Installation / Assembly 2007 Barbecue Grill and Cart Owner ’s Manual Page 1 1 L TR20071038, Rev . B Installing the T ransformer All grills with electrical components such as lights or a convection fan will require the transformer to be installed and plugged in before you can use it. This needs to be done before the grill is inserted in the island[...]

  • Page 14

    Page 12 2007 Barbecue Grill and Cart Owner ’s Manual L TR20071038, Rev . B Installation / Assembly Installing Grills in Modular Carts Y ou will need a second person to help you to avoid damaging the grill, the transformer , or your barbecue island. Keep ngers away from where the grill will be supported on the cart. Y our ngers could become [...]

  • Page 15

    Installation / Assembly 2007 Barbecue Grill and Cart Owner ’s Manual Page 13 L TR20071038, Rev . B Installing Barbecue Cart End Shelves Prepare the installation of handle: 2 hex screws, 2 washers Use nger to thread the hex screws and washers into the threads on both ends of the handle. Use ratchet to tighten the hex screws on both ends. The ha[...]

  • Page 16

    Page 14 2007 Barbecue Grill and Cart Owner ’s Manual L TR20071038, Rev . B Installation / Assembly Installing Side Burners Assemble a 3/8” pipe nipple to the 3/8” pipe tee using T eon tape or pipe sealant. Use only sealant that is approved for use on LP gas. Install the pipe tee assembly to the grill intake pipe. T ighten assembly and alig[...]

  • Page 17

    Operating Y our Barbecue 2007 Barbecue Grill and Cart Owner ’s Manual Page 15 L TR20071038, Rev . B Light Switch Grill Grill Grill Infrared Burner BBQ07873 - 3 Burner Grill CR3000 - 3 Burner Cart Light Switch Grill Grill Grill Grill Infrared Burner BBQ07874 - 4 Burner Grill CR4000 - 4 Burner Cart CR4000C - 4 Burner Cart with Convection Light Swit[...]

  • Page 18

    Page 16 2007 Barbecue Grill and Cart Owner ’s Manual L TR20071038, Rev . B Operating Y our Barbecue Each time you light the grill, check the following: Inspect the hose before using the grill. If there is excessive abrasion or wear , or if the hose is cut, it must be replaced prior to using the grill. If you need a replacement hose, contact your [...]

  • Page 19

    Operating Y our Barbecue 2007 Barbecue Grill and Cart Owner ’s Manual Page 17 L TR20071038, Rev . B Basic Grill Operation Before lighting, make sure all burner controls are off. Do not attempt to light the burners if the smell of gas is present. Check the connection with a soap and water solution after attaching the hose. For LP units, make sure [...]

  • Page 20

    Page 18 2007 Barbecue Grill and Cart Owner ’s Manual L TR20071038, Rev . B Operating Y our Barbecue Cooking with a Convection Grill A convection grill has an internal fan that circulates heated air evenly throughout the grilling area when the hood is closed. Cooking in this way distributes heat more efciently so you no longer have to be concer[...]

  • Page 21

    Operating Y our Barbecue 2007 Barbecue Grill and Cart Owner ’s Manual Page 19 L TR20071038, Rev . B Charcoal Grill Lighting Instructions NEVER use ammable materials and uids such as gasoline, kerosene, butane or propane, diesel fuel, or alcohol to light or re-light res. Keep the grill away from such substances when lit. Use high quality [...]

  • Page 22

    Page 20 2007 Barbecue Grill and Cart Owner ’s Manual L TR20071038, Rev . B Operating Y our Barbecue Griddle When sliding the griddle out of the enclosure, always do it slowly as the heavy weight may cause you to suddenly drop the griddle. Lift the griddle out of the enclosure instead of sliding it all the way out. Remove two cooking grates for th[...]

  • Page 23

    Operating Y our Barbecue 2007 Barbecue Grill and Cart Owner ’s Manual Page 21 L TR20071038, Rev . B High 210ºF – 230ºF Medium 190ºF – 210ºF Low 175ºF – 190ºF If you use the tray , preheat it while preheating the warming drawer . Preheat any empty serving dishes to be used while preheating the drawer . Add cooked, hot food in its cooki[...]

  • Page 24

    Page 22 2007 Barbecue Grill and Cart Owner ’s Manual L TR20071038, Rev . B Cleaning and Maintenance Cleaning and Maintenance T o ensure safe and proper maintenance, we recommend you follow these directions carefully . Clean internal parts of the grill regularly as determined by the amount of use and foods cooked. The entire grill should be cleane[...]

  • Page 25

    Cleaning and Maintenance 2007 Barbecue Grill and Cart Owner ’s Manual Page 23 L TR20071038, Rev . B Island Cabinets Be sure to unplug the electrical supply before cleaning any part of your Cal Flame barbecue. Spray cabinet area with a soap and water solution. Rinse with a gentle stream of fresh water . Griddle T o prevent burns or injury , make s[...]

  • Page 26

    Page 24 2007 Barbecue Grill and Cart Owner ’s Manual L TR20071038, Rev . B Cleaning and Maintenance Use only clean sponges, soft cloths, paper towels, plastic or non-metal soap pads for cleaning or scouring, as recommended in this section. Be sure to rinse thoroughly and to wipe dry to avoid watermarks. Drawer Clean the drawer with warm soapy wat[...]

  • Page 27

    Appendix 2007 Barbecue Grill and Cart Owner ’s Manual Page 25 L TR20071038, Rev . B Appendix T roubleshooting Problem: Smell of gas is present Solution: Check for loose connections in the gas line. Perform a leak test following the procedure described in this manual. Problem Burner does not ignite Solution Use the following procedure with the [...]

  • Page 28

    Page 26 2007 Barbecue Grill and Cart Owner ’s Manual L TR20071038, Rev . B Appendix Problem: Plugged orice Solution: Unplug the orice as follows: Remove cooking grills, ame tamer and grease tray . Remove burners from the bottom of the rebox by pulling the cotter pin from beneath the burner peg using a standard screwdriver or needle no[...]

  • Page 29

    Appendix 2007 Barbecue Grill and Cart Owner ’s Manual Page 27 L TR20071038, Rev . B Replacement Covers Cal Flame Drop-Ins BBQ010 COVER, GRILL, SMALL, 3 BURNER BBQ01 1 COVER, GRILL, MEDIUM, 4 BURNER BBQ012 COVER, GRILL, LARGE, 5 BURNER BBQ013 COVER, SIDE BURNER, SINGLE & DOUBLE Cal Flame Carts BBQ835CR4 BARBECUE CART COVER, 4 BURNER, BLACK BBQ[...]

  • Page 30

    Page 28 2007 Barbecue Grill and Cart Owner ’s Manual L TR20071038, Rev . B[...]

  • Page 31

    [...]

  • Page 32

    Locating the product serial number The serial number of your Cal Flame grill is located on the back and is visible when the hood is down (see page 24). Y ou will need this number to properly register your grill or cart and activate coverage. Write this information in the space provided below . Grill or cart model: __________________________________[...]