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Bryant 607C-A manual

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Table of contents for the manual

  • Page 1

    1 607C- - - - A PREFERRED t 14 SEER SINGLE P ACKAG ED HEA T PUMP SYSTEM WITH P URON R (R - - 410A) REFRIG ERANT SINGLE AND TH REE PHASE 2 - - 5 NO MINAL TONS (SIZES 2 4 - - 60 ) Installation Instructions NOTE : Read the en tire in structio n man u al befo re starting the installatio n . NOTE : I ns ta ll e r: M ake s ure t he Owne r’ s Ma nual a [...]

  • Page 2

    2 Rec ogni ze s a fe t y infor ma ti on. This i s the s a fe t y - - al e rt s ymbol . Whe n you se e thi s sym bol on t he unit and i n i nst r uct ions or manu- al s , be al e rt to t he potent i al f or pers ona l inj ur y . Under s ta nd the se si gnal words : DANGER, W ARNING, a nd CAUTION. The se words ar e use d with the sa fe ty- - al er t [...]

  • Page 3

    3 A09426 Fig. 2 - - 607- - - -A24 - - 30 Unit Di me nsi ons 607C - - - - A[...]

  • Page 4

    4 A09427 Fig. 3 - - 607- - - -A36 - - 60 Unit Di me nsi ons 607C - - - - A[...]

  • Page 5

    5 RETURN AIR SMALL BASE UNIT SUPPL Y AIR LARGE BASE UNIT UNIT PLACEMENT ON COMMON CURB L ARGE CURB SMALL OR LARGE BASE UNIT SMALL/COMMON CURB ROOF CURB DET AIL Wood nailer* Roofcurb* Insulation (field supplied) *Provided with roofcurb Cant strip field supplied Roofing material field supplied Flashing field supplied HVAC unit base rails Roofcurb Sea[...]

  • Page 6

    6 A CCESS P ANELS MUST BE IN PLACE WHEN RIGGING. P ANNEAUX D'A CCES DOIT ÊTRE EN PLACE POUR MANIPULA TION. 50CY502286 2.0 CA UTION - NOTICE TO RIGGERS PRUDENCE - AVIS AUX MANIPULATEUR Use top skid as spreader bar. / Utiliser la palette du haut comme barre de répartition SEAL STRIP MUST BE IN PLACE BEFORE PLACING UNIT ON ROOF CURB DUCTS DETAI[...]

  • Page 7

    7 Step 5 — Sel ect and I ns tall Ductwork Th e design an d in stallation o f the duct system must be in accord an ce with the stan d ards o f the NF P A fo r in stallation o f no n - - residence typ e air con d ition in g and v entilatin g sy stems, NFP A 90A or res i denc e- - type , NFP A 90B and/or l oc al c ode s and ordi na nce s . Sel e ct [...]

  • Page 8

    8 3. U se flexib le transitio n betw een rig id du ctwo rk and un it t o prev en t transmissio n o f v ibratio n . The transitio n may b e sc r ew ed or bolte d to duc t fl a nges . Us e suit a ble gaske t s to ensu re weath er - - tig ht an d airtig h t seal. 4. A ll un its m ust have field - - sup p lied filters or accesso ry filter rack in stall[...]

  • Page 9

    9 Singl e pha se uni ts : 1. Run the high- - volt age (L1, L2) a nd ground l ea d into t he cont r ol box. 2. Connec t gr ound l ea d t o cha s si s ground c onne ct ion. 3. Lo cate th e black and yello w w ires conn ected to th e lin e side of the c ont ac t or . 4. Connec t f i el d L1 to bl a ck w ir e on conne c ti on 1 1 o f the com p ressor c[...]

  • Page 10

    10 INDOOR THERMOST A T DISCONNECT PER NEC* FROM POWER SOURCE RETURN AIR TOP CO VER *NEC - NA TIONAL ELECTRICAL CODE POWER ENTRY CONTROL ENTRY A09238 Fig. 10 - - T ypic al I nst all at ion TRAP OUTLET 1-in. (25 mm) min. 2-in. (51 mm) min. A09052 Fig. 1 1 - - Condens ate T rap T able 1 – Physi c al Dat a - - Unit 607 - - - - A 607 - - - - A24 607 -[...]

  • Page 11

    11 A10197 Fig. 12 - - Conne ct ion W ir i ng Sche mati c s 208/230- - 1 - - 60 607C - - - - A[...]

  • Page 12

    12 A10197 Fig. 12 Cont . - - Ladder W ir i ng Sche mat ic s 208/230- - 1 - - 60 607C - - - - A[...]

  • Page 13

    13 A10194 Fig. 13 - - Connec ti on W ir ing Sc hem ati cs - - 208/230- - 3 - -60 607C - - - - A[...]

  • Page 14

    14 A10194 Fig. 13 Cont . - - Ladder W ir i ng Sche mat ic s - - 208/230- - 3 - - 60 607C - - - - A[...]

  • Page 15

    15 A10195 Fig. 14 - - Connec ti on W ir ing Di agram 460- -3 - - 60 607C - - - - A[...]

  • Page 16

    16 A10195 Fig. 14 Cont . - - Ladder W ir i ng Diagr am 460- - 3 - - 60 607C - - - - A[...]

  • Page 17

    17 PRE - - ST AR T - - UP FIRE, EXPLOSION, ELECTRI CAL SHOCK AND ENVIRONMENT AL HAZARD Fai l ure t o f oll ow t his wa r ning c oul d re s ult i n pers ona l i nj ury , death o r pro perty d amag e. 1. Fol low re c ogniz e d sa f et y pr ac t ic e s a nd wea r pr ot ec t ive goggle s whe n che c king or s er vi ci ng re f ri ge ra nt sys t em. 2. R[...]

  • Page 18

    18 turn in g back ward s, the difference between co mp resso r s u ction an d dis c har ge pre ss ur es m ay be nea r z er o. Ch eckin g an d Ad ju st ing R efrigeran t Charge The re f ri ger a nt sys t em is f ull y cha r ge d wit h Puron (R- - 410A) refrigeran t and is tested and facto ry sealed. NOTE : Adjus t me nt of the r ef r ige r ant cha r[...]

  • Page 19

    19 4. Remove t he vinyl c a p off of t he des i re d s pee d ta p wir e (Re f er t o T abl e 3 for color c odi ng) for the norma l c ooli ng fan speed an d p lace desired speed tap w ire on “HIG H” on the i nte r fa c e boa rd. 5. R efer to airflow tables (T able 4) to d etermin e allo wab le speed s for the deh um idificatio n co olin g fan sp[...]

  • Page 20

    20 HIGH LOW COM QC5 QC4 QC3 KZ KL 07 09 08 0L0 ALO R13 C8 R11 Q1 Q3 D2 AL2 DCR QCR QC1 C RL 01 G1 G2 Z1 A7 R9 AB A15 C4 C9 C0 QIL Z2 06 04 U1 C3 R4 RL4 JWZ C7 D5 D3 R3 R5 R6 R2 JW5 QCB Y R W 2 Y C W 3W 3W 2 W 2C JW4 P2 JW3 P4 P1 W2 W3 Y2 Y1 Y DH GC R SSTZ -8 P3 SDL 24VAC/R 3AMP CDM/C F1 STD DEHUM A09059 Fig. 16 - - Int er f ace Fan Boar d (I FB) CO[...]

  • Page 21

    21 NOTE : U nit w ill rem ain in d efrost u n til d efrost th ermo stat re ope ns at appr oxi ma te ly 65 _ F( 1 8 _ C ) co il temp eratu re at liq ui d line o r remain d er of d efro st cycle tim e. MAINTENANCE T o ens ur e c ont inui ng hi gh per for ma nc e, and to m ini miz e the po ssib ility o f p rematu re equ ip men t failu re, perio d ic m[...]

  • Page 22

    22 T able 4 – Dr y Coil Air De li ver y CFM * - - Hori zont al and Downfl ow Di sc har ge - - Unit 607 - - - - A24- -60 Unit M otor S peed Wire Co lor External Stati c Pres sure ( in W .C) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 607 - - - - A24 Low Blue cf m 754 650 536 429 --- --- --- --- --- Med-Low Pin k cfm 851 777 675 591 475 --- --- --- --- Med[...]

  • Page 23

    23 Step 2 — Outdoor Coil, In door Coil, and Conde nsa te Dr ain Pan Ins pe ct the conde ns er coi l , eva por at or coi l, a nd condens a te dr a in pan at least o n ce each y ear . Th e coils are easily cleaned wh en dry ; th erefo re, inspect an d clean the co ils eith er b efo re or after each co o ling season . Remo v e all obst r uct ions , [...]

  • Page 24

    24 OF2 OF1 ON QUIET SHIFT 120 30 60 60 30 90 INTER V AL TIMER OFF P3 DFT O R W 2 Y C T2 C C O DFT T1 Y P1 J1 SPEEDUP Speedup Pins Defrost inter v al DIP s witches Quiet Shift A08020 Fig. 19 - - De fr ost Cont r ol Ste p 3 — Outdo or F an Ke ep t he conde ns er fan f r ee from a l l obs t ruc t ions to e ns ure prope r c ooli ng oper at i on. Neve[...]

  • Page 25

    25 C99097 Fig. 20 - - Ref r ige r ant Cir cuit Compressor Access Panel Blower Access Panel Control Access Panel A09214 Fig . 2 1 - - Un it A ccess Pa nels Step 8 — Pressu r e Swi tches Pre s sur e s wit c hes a r e prote c ti ve de vic e s wire d int o cont rol c ir c uit (l ow volt age ) . They shut of f compr es s or if abnor ma ll y high or lo[...]

  • Page 26

    26 Compre ssor Oil The Cope la nd sc rol l c ompre s sor us e s 3MAF POE oil . If a ddi ti onal oil is n eed ed, u se U n iqem a R L3 2 - - 3MA F . If th is oil is n o t ava i la ble , us e Copel a nd Ultr a 32 CC or Mobil Ar c ti c EAL22 CC. This oi l is e xtr e me ly hygr os copi c , mea ni ng it a bsor bs wat e r readily. POE o ils can ab sorb 1[...]

  • Page 27

    27 PURON R (R- - 410A) QUIC K REFERENCE GUID E S Pu ro n refrig erant o p erates at 50 - - 70 p ercent h ig her p ressures th an R - - 2 2 . Be su re that serv icing eq uip m ent an d rep lacem ent com ponent s ar e de s igne d t o oper a te wit h Pur on S Puron re f ri ger a nt cyl i nder s a re r ose c ol ore d. S Rec ove ry c yl inde r s e rvi c[...]

  • Page 28

    28 T able 9 – T r oubl es hoot ing Char t SYMPTOM CAUSE REMEDY Comp ressor and c ondenser fa n will not start. Power f ailur e Call power c ompany Fuse blown or c ircuit break er tr ipped Replace fus e or res et circ uit break er Defectiv e contactor, transformer, or high- - pr essur e, lo ss- - of- -charg e or l ow- -pressu re swi tch Replace c [...]

  • Page 29

    29 ST ART- - UP CHECKLIST (Re move and Stor e i n Job Fil e s) I. PRELI MINAR Y INFORM A TION MODEL NO.: SERIAL NO. : DA TE: TECHNICI AN: II. PRE ST ART - - U P (In sert check ma rk in bo x a s each item is comp leted) ( ) VERIFY THA T ALL P ACKING MA TERIALS HA VE BEEN REMOVED FROM UNIT ( ) REMOVE ALL SHIPPING HOLD DOW N BOL TS AND BRACKETS PER IN[...]

  • Page 30

    30 VER TI CAL ECONOMIZER (F ACTOR Y INS T ALLED OP TION) GENERAL Econom iz e rs are re comm ende d f or only c omme r ci a l pac ka ged produc t s tha t have X13 motors . The Economi z er sys te m u tilizes the l a te s t te chnol ogy ava il a ble f or int e gra t ing the use of f r ee coo lin g with mech an ical coolin g fo r roofto p u nits. Th e[...]

  • Page 31

    31 OA T Sensor Hood T op Panel A09689 Fig. 23 - - Economi z er Hood T op Pane l Re moval OA T Sensor A09690 Fig. 24 - - Oat Sens or I nst all e d 6. Repl ac e hor iz ont al r e tur n duct c over pa ne l. Sc re w in pla c e ensu rin g all seams are air and watertig ht. 7. Install th e 2 an gle filter b rack ets to th e righ t an d left hood si de pa[...]

  • Page 32

    32 Hood Divider Horizontal Return Duct Cover Pan e l Hood Divider (Removed) A09691 Fig. 25 - - Hor iz ont al Ret ur n Duct Cove r Pane l Re moval Filter Angle Bracket Right Hood Side Panel Left Hood Side Panel Filter Angle Bracket A09692 Fig. 26 - - Fil te r Angl e Br acke t I nst al lat ion 607C - - - - A[...]

  • Page 33

    33 Right Hood Side Panel Hood T op Panel Left Hood Side Panel Hood Divider A09693 Fig. 27 - - Econom iz er H ood Asse mbl y A09694 Fig. 28 - - Econom iz er H ood Inst al lat ion Filter Clips Aluminum Filter A09695 Fig . 2 9 - - Filter In sta llatio n (S ee Th roug h View) 607C - - - - A[...]

  • Page 34

    34 Large Chassi s T o inst a ll t he V ert i ca l Ec onomiz e r on the la r ge c ha ss is per f orm the fol l owing pr oc edur e : 1. Tur n of f unit powe r s upply a nd inst a ll l ockout t a g. ELECTRICAL SHOCK HAZARD Fai l ure to fol low t his warni ng c ould r e sul t in pe r sona l inj ur y or dea th. Befo re installin g o r servicin g sy stem[...]

  • Page 35

    35 A09698 Fig. 32 - - OA T Brac ke t Ins t all ati on Filter Angle Bracket Right Hood Side Panel Filter Angle Bracket Left Hood Side Panel Right Hood Side Left Hood Side A09699 Fig. 33 - - Fil te r Angl e Br acke t I nst al lat ion 607C - - - - A[...]

  • Page 36

    36 Right Hood Side P anel Hood T op Panel Left Hood Side P anel Hood Divider A09700 Fig. 34 - - Hood Asse mbl y A09701 Fig. 35 - - Econom iz er H ood Inst al lat ion 11. O pen the filter clip s on th e insid e of th e hood top. Ins er t t he alum inu m filter in to th e hood and clos e t he cl i ps t o hold in place. S ee Fig . 3 6. 12 . T o replac[...]

  • Page 37

    37 Filter Clips Aluminum Filter A09704 Fig . 3 6 - - Filter In sta llatio n (S ee throu gh v iew) Bottom filter rack Screw (Note 4 and 5) RIGHT SIDE Evaporator Coil T op filter rack BENT COIL Bottom filter rack To p f i l t e r rack Evaporator Coil STRAIGHT COIL A09714 Fig. 37 - - Indoor Coi l wi th Fil te r Rac k CONFIGURA TION Economize r Stand a[...]

  • Page 38

    38 LOW TEMPERA TURE COMPRESSOR LOCKOUT SWI TCH— The Ec onomiz e r is e qui pped wit h a low a mbi ent te mpe r at ure l oc kout swi t ch l oc at e d in the out door a i rs t re a m whic h is use d t o loc k out the compr e ss or s be l ow a 42 _ F( 5 . 6 _ C ) amb ien t temp eratur e. Econom iz er C ontr ol Modes — D et e rmi ne t he Economi z [...]

  • Page 39

    39 85 (29) 90 (32) 95 (25) 100 (38) 105 (41) 110 (43) 80 (27) 75 (24) 70 (21) 65 (18) 60 (16) 55 (13) 50 (10) 45 (7) 40 (4) 35 (2) A B B C C D D 35 (2) 40 (4) 45 (7) 50 (10) 55 (13) 60 (16) 65 (18) 70 (21) 75 (24) 80 (27) 85 (29) 90 (32) 95 (36) 100 (38) 105 (41) 110 (43) A APPROXIMA TE DRY BULB TEMPERA TURE — ˚F (˚C) ENTHALPY – BTU PER POUND[...]

  • Page 40

    40 Wh en dem and v entilatio n con tro l is n ot b eing used , the min imu m po sition po ten tiom eter s houl d be us e d to s e t t he occ upi ed ve n tilation po sition . T h e max imu m dem and v entilatio n positio n s houl d be turn ed fu lly clock wise. Ad just the min imu m po sition p ot entio meter to a l low t he mini mum a mount of out [...]

  • Page 41

    41 A10059 Fig. 45 - - Econom iz er W iri ng Diagr am 607C - - - - A[...]

  • Page 42

    42 FIELD SUPPLY C F SCHEMATIC 208/230-3-60 1 1 EQUIP_GND COMP T1 T2 T3 PRIMARY 208/230V TRAN SECONDARY 24 V 24V C 230 COM OFM CAP1 YEL BRN C 11 21 13 23 BLK YEL BLU COMPRESSOR PLUG YEL BLK BLK BLK CCH GRN HIGH IFB DEHUM STD BLK YEL BRN BLK BLK DIP SWITCH SETTINGS 30 MINUTES 60 MINUTES ON DEFAULT 90 MINUTES OR OFF SHIFT (DEFAULT) QUIET OR OR FIELD S[...]

  • Page 43

    43 A10200 Fig. 45 Cont . - - Ladder W ir i ng Diagr am 230- - 3 607C - - - - A[...]

  • Page 44

    44 A10199 Fig. 47 - - Connec ti on W ir ing Di agram 460- -3 607C - - - - A[...]

  • Page 45

    45 A10199 Fig. 46 Cont . - - Ladder W ir i ng Diagr am 460- - 3 607C - - - - A[...]

  • Page 46

    46 DAMPER MOVEMENT — Dampe r move me nt fr om f ul l open t o full closed (o r vice versa) takes 2 1/2 m inu tes. THERMOST A TS — The Econom iz e r c ontr ol wor ks with conve n- ti ona l the rm ost a ts t hat ha ve a Y1 (c ool st a ge 1), Y2 (c ool sta ge 2) , W 1 (he a t s t age 1), W2 (hea t s ta ge 2), and G (f an) . The Ec onomiz e r cont [...]

  • Page 47

    47 T a b l e 1 6–C O 2 Sens or St andard Set ti ngs SETT ING EQUIP MENT OUTP UT VE NT ILA TIO N RA TE (CF M/ PERSO N) ANALOG OUTPU T CO 2 CONTRO L RANGE (PPM ) OPTI ONAL RELA Y SET POINT (PPM ) RELA Y HYSTERESI S (PPM ) 1 Proportional Any 0 --- 1 0 V 4 --- 2 0 m A 0 - - - 2000 1000 50 2 Interf ace w/Stand ard Build ing Control Syste m Proportiona[...]

  • Page 48

    48 TROUBLES HOOTING See T abl e 17 for Ec onomi ze r logic . An Economiz e r si mul at or progr a m is ava i la bl e t o he lp wi th Ec onomi z er t ra i ning a nd tr oubl es hooti ng. Econom iz er Pr epar ati on — This proc e dure i s used to pre pa re t he Econom iz e r for t roubl e shoot i ng. No tr ouble s hooti ng or tes t ing is done by pe[...]

  • Page 49

    49 REQUIRED CLEARANCES TO COMBUSTIBLE MA TL NEC. REQUIRED CLEARANCES REQUIRED CLEARANCE FOR OPERA TION AND SERVICING A10228 Fig. 48 - - 607C - - - - A 30 3 Phas e wi t h Economi z er 607C - - - - A[...]

  • Page 50

    50 [1090.6] 42-15/16 [328.6] 12-15/16 [1122.4] 44-1/8 DRAIN OUTLET 3/4" [19.1] N.P.T X 7/8" [22.2] DEEP [1224.0] 48-3/16 [1193.8] 47 "A" [376.2] 14-13/16 [235.9] 9-1/4 [87.3] 3-7/16 [122.2] 4-13/16 [4.8] 3/16 [50.8] 2 [87.3] 3-7/16 [344.5] 13-9/16 [354.0] 13-15/16 "X" "Z" Y [403.2] 15-7/8 [168.3] 6-5/8 [352.4[...]