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Broilmaster BSA-1 manual

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Table of contents for the manual

  • Page 1

    Page 1 B u i l t -i n K i t O w n e r ’ s M a n u a l BHa-1, BHaX-1, BBa-1, Bsa-1, BDa-1 a n D BrB-1 K i t s O u t D O O r G r i l l M O u n t i n G s F O r u s e w i t H P3, r3, H3 O r t3 s e r i e s B r O i l M a s t e r P r e M i u M G a s G r i l l s GAS-FIRED r e t a i n O w n e r ’ s M a n u a l F O r F u t u r e r e F e r e n c e . n O t[...]

  • Page 2

    Page 2 B101502-1-031 1 iMPOrt ant w e a D v i s e y O u t O c a r e F u l l y r e a D a n D F O l l O w t H e i n s t r u c t i O n s i n t H i s O w n e r ’ s M a n u a l B e F O r e i n s t a l l i n G O r u s i n G y O u r n e w B r O i l M a s t e r ® B u i l t -i n K i t . w H e n i n s t a l l e D a n D u s e D a s r e c O M M e n D e D , [...]

  • Page 3

    Page 3 B101502-1-031 1 t a B l e O F c O n t e n t s Location, Connections, and Safety ................................................................................................ 3 - 4 Enclosure Construction Guidelines .................................................................................................... 5 BHA & BHAX Grill Su[...]

  • Page 4

    Page 4 B101502-1-031 1 l O c a t i O n , c O n n e c t i O n s , a n D s a F e t y Built-In Kit Location Built-In Kits are designed for outdoor use ONL Y . This Built-In Kit is designed for use with all P3 and T3 Model Broilmaster ® gas grills and cannot be used with any other grill or in any other capacity . Never install or operate your Built-In[...]

  • Page 5

    Page 5 B101502-1-031 1 e n c l O s u r e c O n s t r u c t i O n G u i D e l i n e s Enclosure must be construction from non-combustible material. If tile is used on the top surface of your enclosure, it may be necessary to enlarge openings at the top edges to allow the frame pieces of the BHA and BSA to mount ush against the enclosure. Screws f[...]

  • Page 6

    Page 6 B101502-1-031 1 BHa-1 & BHaX-1 G r i l l s u r r O u n D K i t s i n s t a l l a t i O n i n s t r u c t i O n s nOtice: r e F e r t O t H e B u i l t -i n K i t e n c l O s u r e c O n s t r u c t i O n G u i D e O n P a G e 5 F O r P r O P e r D i M e n s i O n s O F t H e O P e n i n G F O r t H e BHa-1 G r i l l s u r r O u n D K i t[...]

  • Page 7

    Page 7 B101502-1-031 1 BHa-1 & BHaX-1 G r i l l s u r r O u n D e X P l O D e D v i e w & P a r t s l i s t V erify that all parts listed on the exploded view of this manual have been included in this Built-In Kit before beginning installation. Caution: Use caution when handling parts, as they may contain sharp edges. Work gloves are recomm[...]

  • Page 8

    Page 8 B101502-1-031 1 BHa & BHaX a s s e M B l y Attention: If applicable, remove protective lm from parts before installation. 1. Remove the surround from the shipping box and place the BHA surround into position in the constructed enclosure. See Figure 1. 2. Secure the BHA surround to the enclosure using eight (8) 8 x 3/4” Hex Head Scre[...]

  • Page 9

    Page 9 B101502-1-031 1 8. If you are using natural gas or a xed fuel propane gas supply a 3/8 NPT are is provided for LP tank. Check for gas leaks as discussed in the “Checking for Gas Leaks” Section of this manual on page 4. 9. Open control housing and connect ex line to the main valve, then close the control housing door . Figure 8. [...]

  • Page 10

    Page 10 B101502-1-031 1 10. Install each of the four vent covers (BRB V ent Register Kit) into the Built-In Kit Enclosure using two #8 x 3/4” screws. See Figure 9. BHa & BHaX a s s e M B l y Figure 9 Figure 10 Alternate Match Lighting Instructions 1. T urn the burner control knobs clockwise to the OFF position. 2. T urn ON gas at the source. [...]

  • Page 11

    Page 1 1 B101502-1-031 1 BBA-1 T ANK C ADDY INST ALLA TION INSTRUCTIONS T HE BBA T ANK C ADDY IS DESIGNED TO BE USED AS EITHER AN ENCLOSURE FOR A PORT ABLE PROP ANE T ANK OR A GARBAGE RECEPT ACLE . P LEASE REFER TO THE APPROPRIA TE SECTIONS OF THIS MANUAL FOR PROP ANE T ANK REQUIREMENTS , CONNECTIONS , AND SAFETY . nOtice: r e F e r t O t H e B u i[...]

  • Page 12

    Page 12 B101502-1-031 1 BBa t a n K c a D D y e X P l O D e D v i e w a n D P a r t s l i s t 1 2 3 VERIFY THA T ALL P ARTS LISTED IN THE EXPLODED VIEW ON THIS P AGE HA VE BEEN INCLUDED IN THIS BUIL T -IN KIT BEFORE BEGINNING THIS INST ALLA TION. CAUTION: USE CAUTION WHEN HANDLING P ARTS, AS THEY MA Y CONT AIN SHARP EDGES. WORK GLOVES ARE RECOMMEND[...]

  • Page 13

    Page 13 B101502-1-031 1 BBA T ANK C ADDY I NST ALLA TION Recommended T ools: Phillips Screw Driver or an electric screw driver . Make sure BBA T ank Caddy opening dimensions match those in FIGURE 1. Place the BBA Frame Assembly in the Built-In Enclosure. Secure the BBA Frame to the Enclosure with eight (8) 8 x 3/4” Hex Head screws as shown in FIG[...]

  • Page 14

    Page 14 B101502-1-031 1 Lower the BBA Door Assembly onto the two hinge pins inside the lower left and right sides of the BBA Frame. FIGURE 4 . ENCLOSURE REQUIREMENTS The enclosure design must be constructed to allow only storage of the LP cylinder in use thus preventing storage of a second cylinder . T ank caddy must be provided for use in the encl[...]

  • Page 15

    Page 15 B101502-1-031 1 T HE BSA S IDE B URNER S URROUND IS DESIGNED T O BE USED WITH THE DP ASBC N A TURAL and P ROP ANE G AS S IDE B URNER ONL Y . D O NOT USE ANY OTHER SIDE BURNER WITH THE BSA S IDE B URNER S URROUND . BSA-1 SIDE BURNE r surrOunD Kit I NST ALLA TION I NSTRUCTIONS nOtice: r e F e r t O t H e B u i l t -i n K i t e n c l O s u r e[...]

  • Page 16

    Page 16 B101502-1-031 1 Bsa s i D e B u r n e r s u r r O u n D e X P l O D e D v i e w a n D P a r t s l i s t All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area, contact Broilmaster ® Customer Service at 800-851-3153 • www .broilmaste r .com. T o ensure prompt and accurate servic[...]

  • Page 17

    Page 17 B101502-1-031 1 1 3 Bsa i n s t a l l a t i O n F IGURE 1 F IGURE 3 Make sure BSA Side Burner Surround opening dimensions match those in FIGURE 1. Place the BSA Liner into the Enclosure and check for proper hole alignment. Secure the BSA Liner to the Enclosure with four (4) 8 x 3/4” Hex Head screws. Y ou should use the inside holes locate[...]

  • Page 18

    Page 18 B101502-1-031 1 T HE BDA S INGLE D OOR KIT IS DESIGNED T O BE USED IN AN ISLAND OR OTHER APPLICA TION. BDa-1 sinGle/DOuBle DOOr Kit I NST ALLA TION I NSTRUCTIONS nOtice: r e F e r t O t H e B u i l t -i n K i t e n c l O s u r e c O n s t r u c t i O n G u i D e F O r P r O P e r D i M e n s i O n s O F t H e O P e n i n G F O r t H e BDa-1[...]

  • Page 19

    Page 19 B101502-1-031 1 BDa s i n G l e D O O r e X P l O D e D v i e w a n D P a r t s l i s t All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area, contact Broilmaster ® Customer Service at 800-851-3153 • www .broilmaste r .com. T o ensure prompt and accurate service, please provid[...]

  • Page 20

    Page 20 B101502-1-031 1 2 1 3 BDa s i n G l e D O O r i n s t a l l a t i O n FIGURE 1 FIGURE 3 Make sure BDA Single Door opening dimensions match those in FIGURE 2. Place the Frame into the opening and check for proper hole alignment. Secure the Frame to the grill enclosure with eight (8) 8 x 3/4” Hex Head Screw screws. FIGURE 3. Recommended T o[...]

  • Page 21

    Page 21 B101502-1-031 1 BDA D OUBLE D OOR I NST ALLA TION FIGURE 6 1 Remove doors from frames by depressing one of the spring loaded pins on each door and set them aside . Disassemble frame by removing the two screws and door pin from both door frames as shown in FIGURE 5. 27 ½” 19 13/16” Use the door brackets included in the hardware packages[...]

  • Page 22

    Page 22 B101502-1-031 1 The BRB V ent Register Kit is designed to be used with any enclosure that has an LP tank. BRB-1 VENT REGISTER KIT I NST ALLA TION I NSTRUCTIONS nOtice: r e F e r t O t H e B u i l t -i n K i t e n c l O s u r e c O n s t r u c t i O n G u i D e F O r P r O P e r D i M e n s i O n s O F t H e O P e n i n G F O r t H e BrB-1 v[...]

  • Page 23

    Page 23 B101502-1-031 1 BrB v e n t r e G i s t e r c O v e r K i t e X P l O D e D v i e w a n D P a r t s l i s t All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area, contact Broilmaster ® Customer Service at 800-851-3153 • www .broilmaste r .com. T o ensure prompt and accurate se[...]

  • Page 24

    Page 24 B101502-1-031 1 LIMITED W ARRANTY Manufactured in U.S.A. by Broilmaster , a Division of Empire Comfort Systems, Inc., P .O. Box 529, Belleville, Illinois 62222. WHA T IS COVERED AND FOR HOW LONG From the date these kits are purchased for use, Broilmaster will make available, at our factory , a free replacement for any defective part covered[...]

  • Page 25

    Page 25 B101502-1-031 1 n O t e s[...]

  • Page 26

    Page 26 B101502-1-031 1 n O t e s[...]

  • Page 27

    Page 27 B101502-1-031 1 n O t e s[...]

  • Page 28

    Page 28 B101502-1-031 1 T HE M OST D URABLE G RILL K NOWN T O M AN BROILMASTER ® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 F AX: 1-800-443-8648 VISIT OUR WEB SITE A T WWW .broilmaster .com[...]