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Broilmaster B101586-4-0112 manual

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Table of contents for the manual

  • Page 1

    B101586-4-01 12 Page 1 K eep T his O wner ’ s M anual F Or F uTure r eFerence . E mpirE C omfort S yStEmS , i nC • 918 f rEEburg A vE . • b EllEvillE , il 62220 v Erify thA t All p ArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hA vE bEEn inCludEd in thiS C Arton bEforE bEginning inSt AllA tion . C Aution : u SE CAution whEn hAndling p ArtS [...]

  • Page 2

    B101586-4-01 12 Page 2 Important Information .......................................................................................................... 4 PCB1-2, DCB1-2 Installation Instructions .......................................................................5-10 Cart Exploded View & Parts List ...........................................[...]

  • Page 3

    B101586-4-01 12 Page 3 t hiS g AS A CCESSor y i S d ESignEd f or o utdoor u SE o nl y IMPORT ANT : This manual should be read thoroughly by the person installing the grill mounting and all persons who will use and maintain the grill mounting. The installer should be sure the manual is left in the possession of the user . The user should retain this[...]

  • Page 4

    B101586-4-01 12 Page 4 Grill Location Broilmaster ® Gas Grills are designed for outdoor use ONL Y . These mounting accessories are designed for use with Broilmaster ® gas grills and must not be used with any other grill or for any other purpose. Never install or operate your grill in any building, ga- rage, or other enclosed area. T o do so may r[...]

  • Page 5

    B101586-4-01 12 Page 5 v Erify thA t All p ArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hA vE bEEn inCludEd in thiS C Arton bEforE bEginning inSt AllA tion . C Aution : u SE CAution whEn hAndling p ArtS , AS thEy mA y Cont Ain ShArp EdgES . w ork glovES ArE rECommEndEd to prEvEnt injur y . pCb1-2, dCb1-2 i nsT alla TiOn i nsTrucTiOns r EmovE pro[...]

  • Page 6

    B101586-4-01 12 Page 6 All repair part orders should be placed through your local Broilmaster dealer . T o locate a dealer in your area, visit www .broilmaster .com and click on the dealer locator . T o ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number , Part Name, Part Numbe[...]

  • Page 7

    B101586-4-01 12 Page 7 C Art h Ardw ArE p ACkAgE PHILLIPS TRUSS HEAD SCREW 1/4-20 X 3/4 1/4 ID X 5/8 OD FLA T W ASHER 1/4-20 HEX NUT HEX HEAD BOL T 1/4-20 X 3/4 1/4 ID X 1/2 OD LOCK W ASHER PHILLIPS SCREW 10-24 X 1/2 10-24 KEPS NUT 1/4-20 WING NUT ½ SNAP BUSHING PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/4 Note: Hardware shown at actual size where pos[...]

  • Page 8

    B101586-4-01 12 Page 8 Caution: Be careful when handling parts, as they may contain sharp edges. Work gl oves are recommended to prevent injury . Remove protective plastic covering. 1. For Stationary Cart Assembly: Use the template on page 23 to locate and pre-drill the three screw holes into wood or concrete for the cart base. If applicable, drill[...]

  • Page 9

    B101586-4-01 12 Page 9 5. Attach Rear Brace to the Left and Right Side Assemblies with two 1/4-20 x 3/4” Phillips T russ Head screws and 1/4-20 Hex nuts. See Figure 5. Important: Make sure the brace goes in the cutout of the support bracket. Figure 5 6. Insert bushing in the front panel on the right for P and H series and on the left for R and T [...]

  • Page 10

    B101586-4-01 12 Page 10 9. For Grill Heads other than R3 Series, continue on to Step 10. For R3 Series Grill Heads: Press in the two sides of the Control Housing (provided with Grill Head) and t it into the opening under the grill head as shown in Figure 10. Grill Assembly will look like Figure 1 1. Note: It may be easier to insert one side of t[...]

  • Page 11

    B101586-4-01 12 Page 1 1 bl26p-1, SS26p-1 p A tio b ASE i nsT alla TiOn i nsTrucTiOns w Arning : t hiS p A tio bASE iS not dESignEd for uSE with An lp gAS CylindEr . w Arning : S EE your grill ownEr ' S mAnuAl for propEr loCA tion , minimum ClEArAnCES , And othEr import Ant SAfEty informA tion bEforE proCEEding with inSt AllA tion of thiS p a [...]

  • Page 12

    B101586-4-01 12 Page 12 All repair part orders should be placed through your local Broilmaster dealer . T o locate a dealer in your area, visit www .broilmaster .com and click on the dealer locator . T o ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number , Part Name, Part Numb[...]

  • Page 13

    B101586-4-01 12 Page 13 p A tio b ASE h Ardw ArE p ACkAgE 1/4 ID X 5/8 OD FLA T W ASHER HEX HEAD BOL T 1/4-20 X 3/4 1/4 ID X 1/2 OD LOCK W ASHER HEX HEAD SCREW 1/4-20 X 1 1/2 HEX HEAD SCREW 10 X ½ SELF DRILL HEX HEAD SCREW 10 X 1/2 Note: Hardware shown at actual size where possible. Description Quantity Supplied Notes HEX HEAD SCREW 1/4-20 X 1 1/2[...]

  • Page 14

    B101586-4-01 12 Page 14 NOTICE: Assemble post before assembling grill. The SS26P and BL26P Patio Bases are only for use with Broilmaster Gas Grills. Before proceeding with installation read your Owner ’s Manual for the proper location and minimum clearances to com- bustible materials for your grill and in-ground post. V erify that all parts liste[...]

  • Page 15

    B101586-4-01 12 Page 15 p A tio b ASE i nSt AllA tion 5. For Grill Heads other than R3 Series, continue on to Step 6. For R3 Series Grill Heads: Bend the tabs on the Post Cover Plate to 90 ° as shown in Figure 5. T wo different size cover plates are included with the R3 Series Grill Heads. Choose the plate that will best t your post. Note: If u[...]

  • Page 16

    B101586-4-01 12 Page 16 p A tio b ASE i nSt AllA tion 9. Install the post access door and grease cup as shown in Figures 9 and 10. Figure 9 STEP #1 STEP #2 STEP #3 STEP #4 NOTE: GAS LINE REMOVED FOR CLARITY Figure 10 10. Continue assembly as directed by the Owner ’s Manual pack- aged with the grill head.[...]

  • Page 17

    B101586-4-01 12 Page 17 bl48g-1, SS48g-1 o nE p iECE i n -g round p oSt b101652 t wo p iECE i n -g round p oSt i nsT alla TiOn i nsTrucTiOns w Arning : t hiS in - ground poSt iS not dESignEd for uSE with An lp gAS CylindEr . w Arning : S EE your grill ownEr ’ S mAnuAl for propEr loCA tion , minimum ClEArAnCES , And othEr import Ant SAfEty informA[...]

  • Page 18

    B101586-4-01 12 Page 18 All repair part orders should be placed through your local Broilmaster dealer . T o locate a dealer in your area, visit www .broilmaster .com and click on the dealer locator . T o ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number , Part Name, Part Numb[...]

  • Page 19

    B101586-4-01 12 Page 19 i n -g round h Ardw ArE p ACkAgE 1/4 ID X 5/8 OD FLA T W ASHER HEX HEAD BOL T 1/4-20 X 3/4 HEX HEAD SCREW 10 X 1/2 SELF DRILL HEX HEAD SCREW 10 X 1/2 BLACK Note: Hardware shown at actual size where possible. Description Quantity Supplied Notes HEX HEAD SCREW 10 X 1/2 SELF DRILL 4 SS48G-1 Models Only HEX HEAD BOL T 1/4-20 X 3[...]

  • Page 20

    B101586-4-01 12 Page 20 i n -g round p oSt A SSEmbl y NOTICE: Assemble and install patio base before assem- bling grill. The SS48G and BL48G In-Ground Posts are only for use with Broilmaster Gas Grills. Before proceeding with installation read your Owner ’s Manual for the proper location and minimum clear- ances to combustible materials for your [...]

  • Page 21

    B101586-4-01 12 Page 21 i n -g round p oSt A SSEmbl y 3. Attach the grease cup bracket assembly to the bottom of the grill casting and fasten with #10-24 x 3/4” bolt, 9/32 ID x 5/8 OD washer , and #10-24 wing nut. See Figure 6. Use only the supplied grease cup or noncombustible contain- ers for the grease cup (aluminum or tin cans). DO NOT use co[...]

  • Page 22

    B101586-4-01 12 Page 22 7. Arrange with your local gas company or licensed contractor to have a gas supply line connected to the inlet of the stainless steel ex tube assembly . The gas supply must have a shutoff valve that is close to the post in case of emergency and must be shutoff when the grill is not in use. See Figure 8. The grill and its [...]

  • Page 23

    B101586-4-01 12 Page 23 PCB1-2 / DCB1-2[...]

  • Page 24

    B101586-4-01 12 Page 24 r eT ain O wner ’ s M anual FOr F uTure r eFerence . BROILMASTER ® A Division of Empire Comfort Systems, Inc. 918 Freeburg A ve. Belleville, Illinois 62220 Phone: 1-800-851-3153 F AX: 1-800-443-8648 v isit ouR web site a t www . broilmaster .com[...]