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Table of contents for the manual
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Page 1
OWNER’S MANUAL W ARNING HAZARDOUS EXPLOSION MA Y RESUL T IF THESE W ARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL W ARNINGS AND INSTRUCTIONS IN THIS MANUAL T O A VOID PERSONAL INJUR Y , INCLUDING DEA TH OR PROPERTY DAMAGE. ASSEMBL Y AND OPERA TING INSTRUCTIONS SA VE THIS MANUAL FOR FUTURE REFERENCE NOTICE TO INST ALLER: LEA VE THESE I[...]
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Page 2
1 WE W ANT YOU T O ASSEMBLE AND USE YOUR GRILL AS SAFEL Y AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO A TTRACT YOUR A TTENTION T O POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL P A Y CLOSE A TTENTION T O THE INFORMA TION WHICH FOLLOWS! READ ALL SAFETY W ARNINGS AND INSTRUCTIONS CAREFULL Y B[...]
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2 General W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation and LP Cylinder Specifications and Safe Use . . . . . . . . . . . . . . 4–6 Connecting LP Cylinder and Hose / Regulator to Grill . . . . . . . . . . . . . . . . 6–7 Leak T esting . . . . . . . . . . . . . . . . . . . . [...]
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Page 4
3 W ARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill. • Never check for leaks using a match or open flame. CAUTION! Strong odors, colds, [...]
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Page 5
4 W ARNING W ARNING LP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL) The LP cylinder is available for purchase at the same location the grill was purchased. The LP (Liquid Propane) gas cylinder specifically designed to be used with this grill must have a 20 lb. (9.1 kg) capacity incorporating a T ype 1 cylinder valve and an over-filling protection de[...]
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Page 6
5 The cylinder must also be equipped with: • A shut-off valve terminating in a T ype 1 gas cylinder valve outlet. • A T ype 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. • A collar to protect the cylinder shut-off valve. • A safety relief device having direct communication with th[...]
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Page 7
FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder . • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be filled beyond 80% capacity . Over-filled tanks can create a dangerous condition. Over-filled tan[...]
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7 W ARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak T esting" in this manual for proper procedures. The pressure regulator and hose assembly supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel supply source such as a natural gas line. ?[...]
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Page 9
LEAK TESTING: T o prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use or while grill is still hot. WHEN TO PER[...]
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Page 10
W ARNING 9 6. Check each place listed (A – H) for growing bubbles which indicates a leak. 7. T urn off gas supply at cylinder valve. 8. T urn on control knobs to release gas pressure in hose. 9. T urn control knobs to "OFF" position. 10. T ighten any leaking connections. 1 1. Repeat soapy water test until no leaks are detected. 12. T ur[...]
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Page 11
LIGHTING INSTRUCTIONS: Follow the instructions exactly . 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the "OFF" position. 3. T urn on the fuel supply by r[...]
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Page 12
TURNING OFF THE GRILL: 1. T urn off the cylinder valve. 2. T urn all burner control knobs to the "OFF" position. NOTE: T urn off LP cylinder first to prevent gas from being left in the system under pressure. CAUTION! • The cylinder valve should always be in the off, or closed, position when the grill is not in use. IM P O R T A N T S A [...]
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Page 13
12 OPERA TING THE GRILL: Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: • In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill. ?[...]
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Page 14
13 ROTISSERIE COOKING: • This grill has pre-drilled mounting holes for a rotisserie (rotisserie may or may not be included with your grill depending on the model purchased). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all warnings and instructions in the owner ’s manual provided with the rotisserie.[...]
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14 GRILL COOKING TIPS GRILLING TO PROPER TEMPERA TURE • Use a meat thermometer to be sure food has reached a safe internal temperature. Y ou may order a Commercial-quality thermometer from Brinkmann. For more information on this product and other Brinkmann accessories, please refer to the accessory pages at the end of this manual. • The US Depa[...]
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Page 16
BURNER ASSEMBL Y/MAINTENANCE • Although your burner is constructed of stainless steel, it may corrode as a result of the extreme heat and acids from cooking foods. Regularly inspect the burner for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner . • DO NOT obstruct the flow of combustion and ventilation [...]
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Page 17
16 TRANSPORTING AND STORAGE: • Never move a grill when it is hot or when objects are on the cooking surfaces. • Make sure that cylinder valve is shut off. After moving the grill check that all gas connections are free of leaks. Refer to instructions for Leak T esting. • DO NOT store a spare LP gas cylinder (filled or empty) under or near the [...]
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Page 18
17 TROUBLE SHOOTING Problem: Possible Causes: 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. 3. Burner may not be properly seated. 4. Burner may be obstructed. 5. The cylinder valve may be closed. 6. Regulator is not properly seated on cylinder valve. [...]
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Page 19
18 Y our grill's serial number and model number , and the contact information for Brinkmann Customer Service, are listed on a silver label found on the back of the grill or on the grill body side, under the side shelf. These questions and answers are for your general knowledge, and may not be applicable to your model grill. Question: Why does [...]
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Page 20
Cleaning Stainless Steel Cooking Grills: W ash grills with a mild detergent and rinse with hot water before initial use and as needed. DO NOT use a comm ercial oven cleaner . For stubborn food residue, use a degreaser and fiber or brass cleaning brush. Cleaning Porcelain-Finished Cast-Iron Cooking Grills: W ash grills with a mild detergent and rins[...]
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Page 21
20 P AR TS BAG CONTENTS 2 Hitch pins 16 M6 X 12mm bolts 8 M6 X 82mm bolts 8 Short spacers 4 Long spacers 12 #10 Self-T apping Screws Make sure you have all items listed under P ARTS LIST and P ARTS BAG CONTENTS before you begin the installation process. Y our Parts Bag will include: M6 X 12mm bolts Hitch pins M5 nuts Wheel axle bolts Phillips screw[...]
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Page 22
21 ASSEMBL Y INSTRUCTIONS READ ALL SAFETY W ARNINGS & ASSEMBL Y INSTRUCTIONS CAREFULL Y BEFORE ASSEMBLING OR OPERA TING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT . The following provided tools are required to assemble this Brinkmann ProSeries 4210 Grill: • Flathead Screwdriver • Hex Nut Wrench 1 Heat Shield[...]
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Page 23
22 (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged. 1 FOR MISSING P AR TS, PLEASE CALL CUSTOMER SERVICE A T 1-800-527-0717. 14 2 3 6 5 7 8 4 10 11 12 9 13 15[...]
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Page 24
23 Choose a good, cleared assembly area and get a friend to help you put your grill together . Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary . Step 1 Attach locking casters to the bottom of the left legs. T ighten caster bolts securely using hex nut wre[...]
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Page 25
24 Step 4 Attach cart base to right legs. Insert four M6 X 12mm bolts through cart base and into legs and tighten securely . NOTE: With the help of a friend, turn the cart to its upright position. Step 5 Attach front panel to legs using four M6 X 12mm bolts.[...]
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Page 26
25 Step 6 Attach shelf brackets to side shelf by using six #10 self-tapping screws and tighten securely . Repeat for other side shelf. Step 7 Attach side shelves to legs. Insert two M6 X 12mm bolts and tighten securely . Repeat for other side shelf.[...]
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Page 27
NOTE: When performing Step 8, Lift grill body from front and rear panels to avoid injury to hands and fingers. Step 8 With the help of a friend, place grill body assembly on cart frame. Grill body will rest on front panel and angled base of vertical supports. Align bolt holes located on the outside of the grill body assembly with holes in legs. Ins[...]
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Page 28
27 Step 10 Attach heat shield to the underside of grill body assembly . Place heat shield over the four M5 X 53mm bolts installed in Step 9 and secure with four M5 nuts. Step 1 1 Slide grease cup into grease cup brackets located on the bottom of the heat shield. Step 12 Remove igniter cap and insert battery with positive end of battery toward ignit[...]
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Page 29
ProSeries 4210 (Assembled) 28 Cooking Grill Heat Distribution Plates W arming Rack Step 13 Place the heat distribution plates on lower level of grill body assembly directly above burners. Step 14 Place cooking grills on support ribs directly above porcelain heat distribution plates. Step 15 Place warming rack on lip so that it sits above the cookin[...]
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Page 30
PROFESSIONAL SHISH-KABOB SKEWERS These heavy-duty , 18" shish-kabob skewers are extra-long for fabulous restaurant style kabobs. Made of rust resistant stainless steel to last for years. SET OF 12 812-2904-0 ACCESSORIES 29 RIB RACK Chrome-plated rack can greatly increase the cooking capacity of your grill. Holds ribs, chicken halves, potatoes [...]
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Page 31
ACCESSORIES LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES A T YOUR LOCAL RET AILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 800-468-5252. MUL TI-PURPOSE SP A TULA If you could have only one BBQ tool, this multi-purpose spatula is it! Aside from being a great spatula, it features a serrated edge for cutting, a bottle opener , and special [...]
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Page 32
140-4210-0 1 1/04, 4/05 Owner ’s Manual for Model 810-4210-0 The Brinkmann Corporation warrants to the original purchaser that the Brinkmann ProSeries™ 4210 is free from defects due to workmanship or materials for: Die cast and stainless steel parts - Lifetime Electronic ignition and burners - 1 Y ear Remaining parts - 1 Y ear The Brinkmann Cor[...]