Brinkmann 2200 manual

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Table of contents for the manual

  • Page 1

    OWNER’S MANUAL W ARNING HAZARDOUS EXPLOSION MA Y RESUL T IF THESE W ARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL W ARNINGS AND INSTRUCTIONS IN THIS MANUAL T O A VOID PERSONAL INJUR Y , INCLUDING DEA TH OR PROPERTY DAMAGE. ASSEMBL Y AND OPERA TING INSTRUCTIONS SA VE THIS MANUAL FOR FUTURE REFERENCE NOTICE TO INSTALLER: LEA VE THESE IN[...]

  • Page 2

    1[...]

  • Page 3

    2 WE W ANT YOU T O ASSEMBLE AND USE YOUR GRILL AS SAFEL Y AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO A TTRACT YOUR A TTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL P A Y CLOSE A TTENTION T O THE INFORMA TION WHICH FOLLOWS! READ ALL SAFETY W ARNINGS AND INSTRUCTIONS CAREFULL Y BE[...]

  • Page 4

    3 W ARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill. • Never check for leaks using a match or open flame. CAUTION! Strong odors, colds, [...]

  • Page 5

    CYLINDER SPECIFICA TIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of T ransportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and T ubes for T ransportation of Dangerous Goods; and[...]

  • Page 6

    5 The cylinder must also be equipped with: • A shut-off valve terminating in a T ype 1 gas cylinder valve outlet. • A T ype 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. • A collar to protect the cylinder shut-off valve. • A safety relief device having direct communication with th[...]

  • Page 7

    FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder . • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be filled beyond 80% capacity . Over-filled tanks can create a dangerous condition. Over-filled tan[...]

  • Page 8

    7 W ARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak T esting" in this manual for proper procedures. The pressure regulator and hose assembly supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel supply source such as a natural gas line. ?[...]

  • Page 9

    LEAK TESTING: T o prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use or while grill is still hot. WHEN T O PE[...]

  • Page 10

    W ARNING 9 6. Check each place listed (A - H) for growing bubbles which indicates a leak. 7. T urn OFF gas supply at cylinder valve. 8. T urn on control knobs to release gas pressure in hose. 9. T urn control knobs to OFF position. 10. T ighten any leaking connections. 1 1. Repeat soapy water test until no leaks are detected. DO NOT use the grill i[...]

  • Page 11

    LIGHTING INSTRUCTIONS: Follow the instructions exactly . 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the OFF position. 3. T urn on the fuel supply by rotating the [...]

  • Page 12

    TURNING OFF THE GRILL: 1. T urn OFF the LP tank valve. 2. T urn all burner control knobs to the OFF position. NOTE: T urn off LP cylinder first to prevent gas from being left in the system under pressure. CAUTION! • The LP tank valve should always be in the of f, or closed, position when the grill is not in use. OPERA TING THE GRILL: Never use Ch[...]

  • Page 13

    12 • DO NOT leave your grill unattended while in use. • DO NOT move grill when in use. Lock wheels in place to stabilize grill. • DO NOT use water to extinguish flare-ups. • Have fire extinguisher readily accessible suitable for use with gas appliances. T O MINIMIZE FLARE-UPS: • T rim excess fat from meats prior to cooking. • Cook meats[...]

  • Page 14

    TRANSPORTING AND STORAGE: • Never move a grill when it is hot or when objects are on the cooking surfaces. • Make sure that cylinder valve is shut off. After moving the grill check that all gas connections are free of leaks. Refer to instructions for leak test on Page 7 of this manual. • DO NOT store a spare LP gas cylinder (filled or empty) [...]

  • Page 15

    BURNER ASSEMBL Y/MAINTENANCE • Although your burners are constructed of cast iron, they may rust as a result of the extreme heat and acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner . • DO NOT obstruct the flow of combustion and ventilation air [...]

  • Page 16

    TROUBLE SHOOTING: Problem: Possible Causes: • Burner will not light 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will “ match light. ” (See Page 9) Electrode or collector may need adjustment. 3. Burner may not be properly seated. 4. Burner may be obstructed. 5. The cylinder valve may be closed. 6. Regulat[...]

  • Page 17

    16 • T o protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 1-800-468-5252 or 1-800-527-0717. • W ash cooking grills and heat shields with hot, soapy water , rinse well and dry . Lightly coat cooking grill with vegetable oi[...]

  • Page 18

    ASSEMBL Y INSTRUCTIONS READ ALL SAFETY W ARNINGS & ASSEMBL Y INSTRUCTIONS CAREFULL Y BEFORE ASSEMBLING OR OPERA TING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT . The following provided tools are required to assemble this Brinkmann Pro Series 2200 Grill: • Flathead Screwdriver • Hex Nut Wrench 17 1 Grease Cup[...]

  • Page 19

    (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged. FOR MISSING P AR TS, PLEASE CALL CUSTOMER SERVICE A T 1-800-527-0717. 18 1 5 4 6 15 2 7 9 8 10 3 11 12 13 16 17 14[...]

  • Page 20

    19 4 M8 X 15mm bolts 6 M6 X 12mm bolts 1 AA /1.5V Alkaline battery 4 Large Star W ashers 6 Small Star W ashers P AR TS BAG CONTENTS Make sure you have all items listed under P ARTS LIST and P ARTS BAG CONTENTS before you begin the installation process. Y our Parts Bag will include: M8 X 15mm bolts Large Star W ashers M6 X 12mm bolts Small Star W as[...]

  • Page 21

    Choose a good, cleared assembly area and get a friend to help you put your grill together . Lay cardboard down to protect grill finish and assembly area. Step 1 With the help of a friend, turn the preassembled cart over . T ry to minimize the stress to the bottom plate. Step 2 Attach locking casters to the bottom of the left side cart panel. T ight[...]

  • Page 22

    Step 4 Snap wheel hub caps onto the outside of wheels as illustrated. Step 5 With the help of a friend, turn the cart to its upright position. Step 6 Attach tank heat shield to heat shield plate using one #8 self-tapping screw . 21 Hubcap T ank Heat Shield Heat Shield Plate[...]

  • Page 23

    22 Step 7 Attach heat shield plate to back panel using two M6 X 12mm bolts with small star washers. Step 8 Attach heat shield plate to front panel using three #8 self-tapping screws. Step 9 Place grease cup in middle of hole in heat shield plate. Heat Shield Plate Grease Cup Heat Shield Plate Heat Shield Plate[...]

  • Page 24

    Note: When performing Step 10, Lift grill body from front and rear panels to avoid injury to hands and fingers. Be sure to pass hose/regulator assembly above cart frame crossbar . Step 10 With the help of a friend, place grill body assembly on preassembled cart frame. Grill body will rest on angled top of vertical supports. Align bolt holes located[...]

  • Page 25

    Step 1 1 Attach left side table assembly to left side of cart frame assembly . Slide side table assembly onto preattached shoulder bolts. Attach two M8 X 15 mm bolts with large star washers as illustrated and secure. Step 12 Attach right side table assembly to right side of cart frame assembly . Slide side table assembly onto preattached shoulder b[...]

  • Page 26

    25 Step 13 Attach the hose heat shield to the right side of the cart frame using two #8 self-tapping screws. Step 1 4 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Grease T ray T ank Heat Shield[...]

  • Page 27

    Step 1 5 Place the porcelain coated heat tents on lower level of grill body assembly directly above burners. Step 1 6 Place porcelain cast iron cooking grills on support ribs directly above porcelain heat tents. Step 17 Place warming rack in brackets so that it sits above the cooking grills. Step 18 Remove igniter cap and insert battery with positi[...]

  • Page 28

    27 ProSeries 2200 (Assembled)[...]

  • Page 29

    28 PROFESSIONAL SHISH-KABOB SKEWERS These heavy-duty , 18" shish-kabob skewers are extra-long for fabulous restaurant style kabobs. Made of rust resistant stainless steel to last for years. SET OF 12 812-2904-0 ACCESSORIES RIB RACK Chrome-plated rack can greatly increase the cooking capacity of your grill. Holds ribs, chicken halves, potatoes [...]

  • Page 30

    ACCESSORIES LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES A T YOUR LOCAL RET AILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 1-800-468-5252. THE UL TIMA TE 5-PIECE BBQ TOOL SET Yo u ’ ll be the envy of your fellow outdoor chefs with this ultimate BBQ tool set. It ’ s sleek ergonomic design combined with durable, heavy- gauge stainless[...]

  • Page 31

    30[...]

  • Page 32

    9/03 140-2200-2 Owner ’ s Manual for Models 810-2200-0, 810-2200-1 The Brinkmann Corporation warrants to the original purchaser that the Brinkmann ProSeries 2200 TM is free from defects due to workmanship or materials for: Die cast parts - Lifetime Electronic ignition and burners - 10 Y ears Remaining parts - 1 Y ear The Brinkmann Corporation ’[...]