Briggs & Stratton 5900631 manual

5100699 Rev: M Briggs & Stratton Power Products Group, LLC. 5375 North Main Street Munnsville, NY 13409 800-933-6175 ProCut S Series 3-Wheel Riding Mowers OPERATOR’S MANUAL Model Number: Description Powerhead 5900631 H2225KAV 3-Wheel Rider 5900651 H2226B 3-Wheel Rider 5900701 H2227KOH 3-Wheel Rider 5900933 H2226KAV 3-Wheel Rider 5900956 H2227[...]

Briggs & Stratton Power Products Group, LLC. Copyright © 2012 Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved. FERRIS is a trademark of Briggs & Stratton Corporation Milwaukee, WI, USA. Contact Information: Briggs & Stratton Power Products Group, LLC. 5375 N. Main St. Munnsville, NY 13409-4003 (800) 933-6175 w[...]

1 Table of Contents Operator Safety .................................................. 2 Identification Numbers ............................................8 Safety Decals ..........................................................9 Safety Interlock System ........................................10 Features & Controls ...........................[...]

2 Operator Safety Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yoursel[...]

3 Operator Safety Slope Operation Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 foot rise over a 20 foot length (15 degrees). Always[...]

Enclosed Areas Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death. Fuel and Maintenance Always disengage all drives, shutoff the engine, and remove the key before [...]

5 2. Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards. 3. Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided. 4. Be sure of your footing while using pedestrian controlled equipment, espec[...]

6 Operator Safety 23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials. 25. The engine in this unit is not factory equipped with a spark arrester. It is a vi[...]

7 Operator Safety SERVICE AND MAINTENANCE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove th[...]

8 www.ferrisindustries.com Identification Numbers North American Models SAMPLE SAMPLE Operator Safety Figure. 1 Location of Identification Tags. A. Powerhead Identification Tag B. Mower Deck Identification Tag A B Not for Reproduction[...]

9 Operator Safety SAFETY DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipm[...]

10 www.ferrisindustries.com Operator Safety Safety Icons The alert symbol is used to identity safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of the injury. In addition, a hazard icon may be used to re[...]

11 CONTROL FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. Features and Controls Ground Spee[...]

12 www.ferrisindustries.com Features and Controls PTO (Power Take Off) Switch The PTO switch engages and disengages the mower. Pull UP on the switch to engage, and push DOWN to disengage. Throttle Control The throttle controls engine speed. Move the throttle forward to increase engine speed and back to decrease engine speed. Always operate at FULL [...]

13 Operation GENERAL OPERATING SAFETY Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit. • Drive in an open area without mowing to become accustomed to the units controls an[...]

14 www.ferrisindustries.com Operation WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls. STARTING THE ENGINE 1. While sitting in the ope[...]

15 Operation THREE WHEEL RIDER DRIVING PRACTICE The speed and steering controls of the Three Wheel rider are responsive , and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time becoming familiar with how the unit accelerates, travels, and steers — be[...]

16 www.ferrisindustries.com Operation MOWING Before mowing, set the cutting height as described in the Troubleshooting, Adjustments & Service section. 1. Engage the parking brake. Make sure the PTO switch is disengaged and operator is seated in operator’s position with feet on foot rests. 2. Start the engine (see STARTING THE ENGINE). 3. Set [...]

17 When and How Often to Mow The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high. 2. Mow with sharp blades. Short clippings of grass one inch or shorter decompose more quickly than longer blades. Sha[...]

18 www.ferrisindustries.com Operation Proper Mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn. These tiny particles decompose rapidly into by-products your lawn can use. UNDER PROPER CONDITIONS, your mulching mower will virtually eliminate noticeable clipping[...]

19 Operation STORAGE Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation. Here is a che[...]

20 www.ferrisindustries.com 20 www.ferrisindustries.com MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your mower. You will need to keep a record of your operating time. Regular Maintenance UNIT MAINTENANCE Before Each Use Check Safety Interlock System Check Rider Brakes Check Mower Blade Stopping[...]

21 21 WARNING Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills. Do not remove fuel filter when engine is hot, as spilled gasoline may ignite. DO NOT spread hose clamps [...]

22 www.ferrisindustries.com Regular Maintenance CHECK HYDRAULIC OIL LEVEL 1. Observe the oil reservoir (A, Figure 7). The oil level should be at the “FULL” line (C). 2. Before removing the reservoir cap, make sure the area around the reservoir cap is free of dust, dirt, or other debris. 3. If necessary, unscrew the reservoir cap and add either [...]

23 Regular Maintenance Figure 9. Lubrication Points Mower Deck Lubrication Points LUBRICATION Lubricate the unit at the locations shown in Figure 9 as well as the following lubrication points. Grease: • foot pedal pivot • steering shaft • brake handle pivot • L/R brake lever pivots Use grease fittings when present. Disassemble parts to appl[...]

24 www.ferrisindustries.com Regular Maintenance BATTERY MAINTENANCE Cleaning the Battery and Cables 1. Disconnect the cables from the battery, negative cable first (B, Figure 11). 2. Clean the battery terminals and cable ends with a wire brush until shiny. 3. Reinstall the battery and reattach the battery cables, positive cable first (A) 4. Coat th[...]

25 Regular Maintenance SERVICING THE MOWER BLADES Removing the Mower Blade 1. See Figure 12. To remove the mower blade, wedge a wooden block between the mower blade and the mower deck housing to keep the mower blade from turning, then remove the mower blade and the blade retaining hardware. Inspecting the Mower Blades 1. Remove the mower blade from[...]

26 www.ferrisindustries.com Figure 17. Tightening the Mower Blade for Installation A. Mower Blade Mounting Bolt B. Flat Washer C. Mower Blade Air Lift (Points Up For Installation) D. 4 X 4 Wooden Block D A B Sharpening the Mower Blade 1. Sharpen the mower blades with grinder, hand file, or electric blade sharpener. 2. Sharpen the mower blade by rem[...]

27 TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedies. See the information on the following pa[...]

28 www.ferrisindustries.com Troubleshooting, Adjustment & Service Rider Troubleshooting Continued. PROBLEM CAUSE REMEDY Engine runs, but mower will not drive. Hydraulic release v alves in “open” position. P osition hydraulic release v alves in “drive” position. Belt is broken. See Drive Belt Replacement. Drive belt slips. See problem an[...]

29 Troubleshooting, Adjustment & Service TROUBLESHOOTING COMMON CUTTING PROBLEMS PROBLEM CAUSE REMEDY Streaking 1. Blades are not sharp. 2. Blades are worn down too far. 3. Engine speed is too slow. 4. Ground speed is too fast. 5. Deck is plugged with grass. 6. Not overlapping cutting rows enough. 7. Not overlapping enough when turning. 1. Shar[...]

30 www.ferrisindustries.com Troubleshooting, Adjustment & Service MOWING HEIGHT ADJUSTMENT See Figure 18. The mowing height adjustment can be changed by turning the cutting height adjustment handle. To Raise the Mower Deck: Turn the cutting height adjustment handle (A, Figure 18) CLOCKWISE. To Lower the Mower Deck: Turn the cutting height adjus[...]

31 Troubleshooting, Adjustment & Service B C Figure 21. Mower PTO Belt Routing A. Spindle Pulley B. PTO Drive Belt C. Stationary Idler Pulley D. Spring-loaded Idler Pulley A D A A C Figure 20. Mower PTO Belt A. Idler Arm B. Stationary Idler Pulley C. Idler Tension Spring D. Anchor Bolt B A D C MOWER BELT REPLACEMENT Mower Deck Drive Belt 1. Par[...]

32 www.ferrisindustries.com FRONT Troubleshooting, Adjustment & Service TRANSMISSION DRIVE BELT REPLACEMENT 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the mower deck drive belt. See MOWER BELT REPLACEMENT sectio[...]

33 Troubleshooting, Adjustment & Service DECK LIFT ROD TIMING ADJUSTMENT 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine, and engage the parking brake. Make sure that all of the tires are properly inflated. 2. Place a level (A, Figure 24) on top of the cutting height indicator (E) and adjust the cutting height indic[...]

34 www.ferrisindustries.com Troubleshooting, Adjustment & Service A A A Figure 27. Deck Height Position A. Cutting Height Indicator Figure 28. Setting the Blade Height Figure 29. Lift Rod Clevis Adjustment A. Jam Nut B. Adjustment Bolt C. Chain Hanger Clevis D. Deck Hanger Chain A C B D DECK LEVELING ADJUSTMENT NOTE: Before adjusting the deck l[...]

35 Troubleshooting, Adjustment & Service TRANSMISSION FOOT CONTROL PEDAL NEUTRAL ADJUSTMENT If the tractor “creeps” (gradually moves forward or backwards) while the transmission foot control pedal is in the neutral position, then it may be necessary to adjust transmission foot control pedal neutral adjustment. 1. Park the machine on a flat,[...]

36 www.ferrisindustries.com Troubleshooting, Adjustment & Service PARKING BRAKE ADJUSTMENT 1. Park the machine on a flat, level surface. Disengage the PTO, stop the engine, and engage the parking brake. 2. Chock the drive tires and then release the parking brake handle 3. Locate the two parking brake springs (A, Figure 31). One is located on th[...]

37 Troubleshooting, Adjustment & Service REAR SUSPENSION ADJUSTMENT The shock assembly can be adjusted in two ways to allow the operator to customize the ride according to operator’s weight and/or operating conditions. You have the option of adjusting the spring pre-load and/ or the upper mounting position. Items to consider before adjusting [...]

38 www.ferrisindustries.com Troubleshooting, Adjustment & Service BATTERY SERVICE Checking Battery Voltage A voltmeter can be used to determine condition of battery. When engine is off, the voltmeter shows battery voltage, which should be 12 volts. When engine is running, the voltmeter shows voltage of charging circuit which normally is 13 to 1[...]

39 To Starter Switch Starting V ehic le Battery T o Ground To Starter Switch Dischar ged V ehic le Battery Engine Block THIS HOOK-UP FOR NEGA TIVE GROUND VEHICLES MAKE CERT AIN VEHICLES DO NO T TOUCH Jumper Cab le Jumper Cab le WARNING Any procedure other than the preceding could result in: (1) personal injury caused by electrolyte squirting out th[...]

40 www.ferrisindustries.com Specifications HYDRAULIC PUMP (S/N: All) PR-2KCC-GV1F-XXXX (5100642) WHEEL MOTORS: (S/N: 2014514856 & Below) LH / RH HGM-12C-4025 (S/N: 2014514857 - 2014545938) LH HGM-12E-3054 (5102130) RH HGM-12E-3050 (5102138) (S/N: 2014545939 & Above) LH TL0195LS080AAKZ (5102814) RH TL0195LS081AAKZ (5102815) Type Pump and Whe[...]

Thank you for purchasing Ferris commercial mowing equipment. Please take a few minutes to read this limited warranty information. It contains all the information you will need to have your Ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur. Owner’s Responsibilities - As a condition to our ob[...]

ProCut S Series 3-Wheel Riding Mowers OPERATOR’S MANUAL Briggs & Stratton Power Products Group, LLC. 5375 North Main Street Munnsville, NY 13409 800-933-6175 www.ferrisindustries.com Not for Reproduction[...]