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Bradford-White Corp 238-42498-00J REV 10/06 manual

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  • Page 1

    Internet Version for Reference Only DIRECT VENT GAS WATER HEATER A Spanish language version of these instru ctions is available by contacting company listed on the rating plate. La version espanola de estas instrucciones se puede obtener al escribirle a la fabrica cuyo nombre aparece en la placa de especificaciones. WHAT TO DO IF YOU SMELL GAS • [...]

  • Page 2

    Internet Version for Reference Only 2 CONGRATULATIONS! You have just purchased one of the finest water heaters on the market today! This installation, operation and instruction manual will explain in detail the installation and maintenance of your new Direct Vent Gas Water Heater. The Manufacturer strongly recommends that y ou contact a plumbing pr[...]

  • Page 3

    Internet Version for Reference Only TABLE OF CONTENTS Page GENERAL INFO RMATION ..................................................... 4 INSTALLATION Locating The Water Heater ........................................................ 5 Minimum Clearances .................................................................. 8 Optional Direct Vent-Air Int[...]

  • Page 4

    Internet Version for Reference Only GENERAL INFORMATION This gas-fired water heater’s design is certified by CSA International under the American National Standard Z21.10.1 - (as indicated on the rating plate) and CSA 4.1-M - (as indicated on the rating plate). This water heater must be installed in accordance with local codes or, in the absence [...]

  • Page 5

    Internet Version for Reference Only General Information continued - A sacrificial anode is used to extend tank life. The removal of this anode, for any reason, will nullify the warranty. In areas where water is unusually active, an odor may occur at the hot water faucet due to a reaction between the sacrificial anode and the impurities in the water[...]

  • Page 6

    Internet Version for Reference Only Installation (Locating The Water Heater) c ontinued - Note: For California installation this w ater heater must be braced, anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct installation procedures. Instructions may be obtained from California Office of the State A[...]

  • Page 7

    Internet Version for Reference Only Installation (Locating The Water Heater ) continued- WARNING DO NOT ATTEMPT TO LIGHT ANY GAS APPLIANCE IF YOU ARE NOT CERTAIN OF THE FOLLOWING: • Liquefied petroleum gases/propane gas and natural gas have an odorant added by the gas supplier that aids in the detection of the gas. • Most people recognize this [...]

  • Page 8

    Internet Version for Reference Only Installation continued- MINIMUM CLEARANCES WARNING Failure to adhere to these installation and operating instructions may create a hazard to life and property and w ill nullify the w arranty. This installation shall allow access to the front of the water heater and adequate clearance shall be provided for servici[...]

  • Page 9

    Internet Version for Reference Only Installation (Minimum Clearances) con tinued- Figure 1A. 9[...]

  • Page 10

    Internet Version for Reference Only Installation (Minimum Clearances) con tinued- Figure 1B. Figure 2. 10[...]

  • Page 11

    Internet Version for Reference Only Installation (Minimum Clearances) con tinued- Figure 3. Figure 4. 11[...]

  • Page 12

    Internet Version for Reference Only Installation continued- VENTING This is a Direct Vent Gas Water Heater where all air for combustion is obtained from the outside atmosphere and all flue gases are discharged to the outside atmosphere. WARNING The vent-air intake sy stem must be properly installed. Failure to properly install the v ent-air intake [...]

  • Page 13

    Internet Version for Reference Only Installation (Venting) continue d- Canadian Installations 1 US Installations 2 F= Clearance to outside corner *b *b G= Clearance to inside corner *b *b H= Clearance to each side of center line extended above meter/regulator assembly 3 feet (91 cm) within a height 15 feet (4.6 m) above the meter/regulator assembly[...]

  • Page 14

    Internet Version for Reference Only Installation (Venting) continue d- The co-axial vent-air intake tubes of this water heater can be installed in any 360 ° configuration as long as the proper clearances for installation, plumbing, operation and servicing are maintained. (See Figure 6). Figure 6. Note: Maintain proper clearances for installation, [...]

  • Page 15

    Internet Version for Reference Only Installation (Horizontal and Vertical Vent-Air Intake Lengths) con tinued- The following components are found in t he standard vent and air intake kit, P/N 239-42979-00 (kit H). This kit, as we ll as all optional vent and air intake kits must be ordered separately from the manufacturer shown on the rating plate. [...]

  • Page 16

    Internet Version for Reference Only Installation (Horizontal and Vertical Vent-Air Intake Leng ths) continued- Figure 7. 16[...]

  • Page 17

    Internet Version for Reference Only Installation continued- VENT-AIR INTAKE SYSTEM INSTALLATION WARNING The vent-air intake sy stem must be properly installed. Failure to properly install the v ent-air intake system could result in property damage, personal injury or death. Do not install any damaged v ent-air intake system components. Contact the [...]

  • Page 18

    Internet Version for Reference Only Installation (Vent-Air Intake System Installation) con tinued- 1. Measure the vertical height “Y” requi red in your installation. (See Figure 7). Reference the appropriate Table A to determine number of vent-air intake kits required in your installation. 2. Measure the horizontal length “X” required in yo[...]

  • Page 19

    Internet Version for Reference Only Installation (Vent-Air Intake System Installation) con tinued- IMPORTANT The follow ing instructions detail the installation of the standard horizontal vent-air intake kit supplied with the w ater heater. 5. Insert the straight end of the four (4) inch ( 10.2 cm ) diameter elbow into the flue reducer until firmly[...]

  • Page 20

    Internet Version for Reference Only Installation (Vent-Air Intake System Installation) con tinued- Figure 10. 7. Extend the four (4) inch ( 10.2 cm ) diameter telescopic tube to its maximum length and slide the backing plate over it. Place the large end of the four (4) inch ( 10.2 cm ) diameter telescopic tube through the hole in the outside wall. [...]

  • Page 21

    Internet Version for Reference Only Installation (Vent-Air Intake System Installation) con tinued- Figure 11. 8. Extend the six (6) inch ( 15.2 cm ) diameter telescopic tube to its maximum length. Place the large end of the six (6) inch ( 15.2 cm ) diameter telescopic tube over the colla r on the outer wall mounting plate. Drill three (3) 1/8 inch [...]

  • Page 22

    Internet Version for Reference Only Installation (Vent-Air Intake System Installation) con tinued- 9. From outside the building, slide the six (6) inch ( 15.2 cm ) diameter telescopic tube through the opening in the wall until the outer wall mounting plate is flush with the wall (See Figure 13). Figure 13. 10. Using the supplied special RTV silicon[...]

  • Page 23

    Internet Version for Reference Only Installation (Vent-Air Intake System Installation) con tinued- Figure 14. 11. From inside the building, slide t he backing plate over the six (6) inch ( 15.2 cm ) diameter telescopic tube until it is flush with the wall. Adjust the length of the six (6) inch ( 15.2 cm ) diameter telescopic tube and insert the end[...]

  • Page 24

    Internet Version for Reference Only Installation (Vent-Air Intake System Installation) con tinued- 12. Mark the mounting screw hole locati ons for the backing plate. Rotate the backing plate in order to gain access to the markings. With a 3/16 (4.75 mm) inch diameter drill bit (not supplied), drill holes for the supplied wall anchors. Install the w[...]

  • Page 25

    Internet Version for Reference Only Installation continued- WATER CONNECTIONS Note: BEFORE PROCEEDING WITH THE INSTALLATION, CLOSE THE MAIN WATER SUPPLY VALVE. After shutting off the main water supply, open a faucet to relieve the water line pressure to prevent any water from leaking out of the pipes while making the water connections to the water [...]

  • Page 26

    Internet Version for Reference Only Installation (Water Connections) continued- WARNING For protection against excessive temperatures and pressure, install temperature and pressure protective equipment required by local codes, but not less than a combination temperature and pressure relief valve certified by a nationally recognized testing laborato[...]

  • Page 27

    Internet Version for Reference Only Installation (Water Connections) continued- WARNING FAILURE TO INSTALL AND MAINTAIN A NEW, LISTED 3/4” X 3/4” TEMPERATURE AND PRESSURE RELIEF VALVE WILL RELEASE THE MANUFACTURER FROM ANY CL AIM, WHICH MIGHT RESULT FROM EXCESSIVE TEMPERATURES AND PRESSURES. If this water heater is installed in a closed water s[...]

  • Page 28

    Internet Version for Reference Only Installation (Water Connections) continued- 28[...]

  • Page 29

    Internet Version for Reference Only Gas Connections The gas supply lines must meet all requi rements of the National Fuel Gas Code (ANSI Z223.1-Latest Edition), or in Canada CAN/CGA B149.1 Natural Gas Installation Code (Latest Edition) or CAN/CGA B149.2 Propane Installation Code (Latest Edition). The minimum permissible gas supply pressure for the [...]

  • Page 30

    Internet Version for Reference Only GENERAL OPERATION WARNING Water heaters are heat-producing appliances. To avoid damage or injury, do not store materials against t he water heater or vent-air intake system. Use proper care to avoid unnecessary contact (especially by children) with the water heater and vent-air intake system. UNDER NO CIRCUMSTANC[...]

  • Page 31

    Internet Version for Reference Only Lighting and Shutdown Instructions TO TURN O LI FOR YOUR S WARNING: If you do not fo explosion m ay result caus This appliance has a p ilot w not open the inner door an d BEFORE LIGHTING sm ell a the floor becaus e som e gas Do not touch any elect r Immediately c all your gas s If you cannot reach you Use only yo[...]

  • Page 32

    Internet Version for Reference Only THERMOSTAT ADJUSTMENT 160°F Control 180°F Control Figure 17 The thermostat dial is set to its lowest te mperature setting when shipped from the factory. Remember that lower temperature settings are more energy efficient . Adjust the temperature by turning the thermostat dial. It is suggested that the starting p[...]

  • Page 33

    Internet Version for Reference Only 33 Hotter water increases the risk of scald injury. Scalding may occur w ithin five (5) seconds at a temperature setting of 140 ° F (60 ° C) . To protect against hot water injury, install an ASSE approved mixing valve in the water system. This valve w ill reduce point of discharge temperature by mixing cold and[...]

  • Page 34

    Internet Version for Reference Only MAINTENANCE WARNING Water heaters are heat-producing appliances. To avoid damage or injury, do not store materials against t he water heater or vent-air intake system. Use proper care to avoid unnecessary contact (especially by children) with the water heater and vent-air intake system. UNDER NO CIRCUMSTANCES SHA[...]

  • Page 35

    Internet Version for Reference Only Maintenance (continue d)- 6. Annually remove the inner door and main burner assembly to clean orifices and related parts of any dirt or other foreign material. Inspect the burner ports for obstructions or debris and clean with a wire brush as needed. Wire brush and/or vacuum clean the combustion chamber as needed[...]

  • Page 36

    Internet Version for Reference Only Maintenance (continue d)- CAUTION FOR YOUR SAFETY. DO NOT ATTEMPT REPAIR OF COMBINATION GAS CONTROL, BURNERS OR GAS PIPING. REFER REPAIRS TO A QUALIFIED SERVICE TECHNICIAN. Contact your supplier or plumbing professional for replacement parts or contact the company at the address gi ven on the rating plate of the [...]

  • Page 37

    Internet Version for Reference Only PARTS LIST PART NAME & DESCRIPTION 1. Direct Vent-Air Intake Terminal 21. Piezo Igniter Assembly 2. Outer Wall Mounting Plate 22. Drain Valve 3. Backing Plate 23. Outer Door 4. Six (6) inch (15.2) Diameter Telescopic Air Intake Tube 24. Jacket 5. Four (4) inch (10.2) Diameter Telescopic Vent Tube 25. Inner Do[...]

  • Page 38

    Internet Version for Reference Only DIRECT VENT WATER HEATER 38[...]

  • Page 39

    Internet Version for Reference Only VENT-AIR INTAKE KITS 39[...]

  • Page 40

    Internet Version for Reference Only THE FOLLOWING INSTRUCTIONS ARE FOR INSTALLATION OF: GAS WATER HEATERS SUITABLE FOR WATER (POTABLE) HEATING AND SPACE HEATING 1. All piping components connected to th is water heater for space heating applications must be suitable for use with potable water. In Massachusetts, space heating piping length must not e[...]