Bosch Appliances Boiler manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Bosch Appliances Boiler, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Bosch Appliances Boiler one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Bosch Appliances Boiler. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Bosch Appliances Boiler should contain:
- informations concerning technical data of Bosch Appliances Boiler
- name of the manufacturer and a year of construction of the Bosch Appliances Boiler item
- rules of operation, control and maintenance of the Bosch Appliances Boiler item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Bosch Appliances Boiler alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Bosch Appliances Boiler, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Bosch Appliances service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Bosch Appliances Boiler.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Bosch Appliances Boiler item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Gas Condensing Boiler Bosch 100, 151 Combi Boiler 57, 100, 131, 151 Heating Boiler W ARNING: Improper installation, setup, modi fi cation, operation or maintenance of the heating syst em can cause personal injury and proper ty damage. F ollow each appliances' instructions precisely . F or assistance or further information, contact a trained a[...]

  • Page 2

    2 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange[...]

  • Page 3

    Applications Manual Bosch Gr eenstar | 3 Bosch Thermot echnology Corp. Data subject to c hange T able of Contents 1 Information about the appliance 4 1.1 Boiler types and sizes 4 1.2 FW200 Boiler Energy Management 5 1.3 FB100 Remot e Control & Room Sensor 6 1.4 IPM2 Space Heating Module 7 1.5 ISM2 Solar Module 8 2 Applications 9 Legend 9 List o[...]

  • Page 4

    4 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange 1 Information about the appliance 1.1 Boiler types and sizes Greenstar Heating boilers  Greenstar 57: ZBR 16-3, 54,600btu (16kW) output  Greenstar 100: ZBR 28-3, 95,500btu (28kW) output  Greenstar 131: ZBR 35-3, 119,400btu (35kW) output  Greens[...]

  • Page 5

    Applications Manual Bosch Gr eenstar | 5 Bosch Thermot echnology Corp. Data subject to c hange 1.2 FW200 Boiler Energy Management Syst em  The Boiler Energy Management Syst em includes the FW200 user programming int er face with integrat ed outdoor reset contr ol.  In connection with the IPM2 module the FW200 offers an outdoor reset contr ol [...]

  • Page 6

    6 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange 1.3 FB100 Remote Contr ol & Room Sensor The FB100 can only be connect ed to sy stems with FW200 and a boiler with BUS-enabled Heatronic 3.  The FB100 is a remot e room sensor and user interface that is used t o display de vice and syst em informatio[...]

  • Page 7

    Applications Manual Bosch Gr eenstar | 7 Bosch Thermot echnology Corp. Data subject to c hange 1.4 IPM2 Space Heating Module The IPM2 module operates pum ps and mixing valves of 2 heating zones. Each zone is run independently based on the programming and f eedback from the FB100 room sensor (if installed). Instead of a second zone a DHW recirculati[...]

  • Page 8

    8 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange 1.5 ISM2 Solar Module The ISM2 module controls the com ponents of a solar thermal syst em. Integration of solar thermal with a boiler and central heating syst em for backup brings additional bene fi ts as it allow s minimizing boiler r un time and reduces[...]

  • Page 9

    Applications Manual Bosch Gr eenstar | 9 Bosch Thermot echnology Corp. Data subject to c hange 2 Applications Legend Greenstar boiler Greenstar combi-boiler Greenstar Greenstar pipe pipe Flow check valve Fig. 3 Legend NOTICE: All drawings in t his manual are conceptual in natur e and only depict components r elevant f or the syst ems shown. It is t[...]

  • Page 10

    10 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange List of most common applications Single Zone Baseboard Syst ems:  Syst em 1: Greenstar Heating Boiler in a single zone syst em (page 13-16).  Syst em 2: Greenstar Combi-Boiler in a single zone syst em (page 17-20).  Syst em 3: Greenstar Heating B[...]

  • Page 11

    Applications Manual Bosch Gr eenstar | 11 Bosch Thermot echnology Corp. Data subject to c hange Boiler pump capacity in single zone syst ems When installing the boiler in a single zone application without primar y/secondar y piping, it is critical not to overload t he pump. Use the Greenstar Heating or Combi Boiler in this setup only in lo w pressu[...]

  • Page 12

    12 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange 02 5 7 8 14 36 15 20 25 10 5 0 H / ft . V / gpm 1 2 3 4 400 800 1200 1600 200 600 1000 1400 7 0 6 5 4 3 2 1 0 H / m . V / l/h 6 720 641 933-59.1O 1 2 3 4 02 13 5 46 8 7 15 20 25 10 5 0 H / ft . V / gpm 1 2 3 4 400 800 1200 1600 7 0 6 5 4 3 2 1 0 H / m . V[...]

  • Page 13

    Applications Manual Bosch Gr eenstar | 13 Bosch Thermot echnology Corp. Data subject to c hange 2.1 Syst em 1: Greenstar Heating Boiler in a single zone syst em Summar y: Single boiler supplying one baseboard heating zone equipped with FW200 outdoor rese t controller with built-in room sensor in the living space. This sy st em is using the boiler p[...]

  • Page 14

    14 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 1 - Piping Diagram[...]

  • Page 15

    Applications Manual Bosch Gr eenstar | 15 Bosch Thermot echnology Corp. Data subject to c hange System 1 - Wiring Diagram[...]

  • Page 16

    16 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 1: Setup and Pr ogramming In this single zone syst em the FW200 is installed in the living space in a location that repr esents the conditions of the entire zone. Av oid locations exposed to dir ect or indirect sunlight, heat sources, draft, etc. t[...]

  • Page 17

    Applications Manual Bosch Gr eenstar | 17 Bosch Thermot echnology Corp. Data subject to c hange 2.2 Syst em 2: Greenstar Combi Boiler in a single zone syst em Summar y: Single combi-boiler supplying one baseboard heating zone equipped with FW200 outdoor rese t controller with built-in room sensor in the living space. DHW generation directly off the[...]

  • Page 18

    18 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 2 - Piping diagram[...]

  • Page 19

    Applications Manual Bosch Gr eenstar | 19 Bosch Thermot echnology Corp. Data subject to c hange System 2 - Wiring diagram[...]

  • Page 20

    20 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 2: Setup and Pr ogramming In this single zone syst em the FW200 is installed in the living space in a location that repr esents the conditions of the entire zone. Av oid locations exposed to dir ect or indirect sunlight, heat sources, draft, etc. t[...]

  • Page 21

    Applications Manual Bosch Gr eenstar | 21 Bosch Thermot echnology Corp. Data subject to c hange 2.3 Syst em 3: Greenstar Heating Boiler in a single zone syst em with DHW tank loading Summar y: Single boiler supplying one baseboard heating zone equipped with FW200 outdoor rese t controller with built- in room sensor in the living space. This sy st e[...]

  • Page 22

    22 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 3 - Piping diagram[...]

  • Page 23

    Applications Manual Bosch Gr eenstar | 23 Bosch Thermot echnology Corp. Data subject to c hange System 3 - Wiring diagram[...]

  • Page 24

    24 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 3: Setup and Pr ogramming In this single zone syst em the FW200 is installed in the living space in a location that repr esents the conditions of the entire zone. Av oid locations exposed to dir ect or indirect sunlight, heat sources, draft, etc. t[...]

  • Page 25

    Applications Manual Bosch Gr eenstar | 25 Bosch Thermot echnology Corp. Data subject to c hange 2.4 System 4: Greenstar Heating Boiler in a single zone syst em with solar thermal DHW and boiler backup Summar y: Single boiler supplying one baseboard heating zone equipped with FW200 outdoor rese t controller with built- in room sensor in the living s[...]

  • Page 26

    26 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 4 - Piping diagram R1[...]

  • Page 27

    Applications Manual Bosch Gr eenstar | 27 Bosch Thermot echnology Corp. Data subject to c hange System 4 - Wiring diagram R1[...]

  • Page 28

    28 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 4: Setup and Pr ogramming In this single zone syst em the FW200 is installed in the living space in a location that repr esents the conditions of the entire zone. Av oid locations exposed to dir ect or indirect sunlight, heat sources, draft, etc. t[...]

  • Page 29

    Applications Manual Bosch Gr eenstar | 29 Bosch Thermot echnology Corp. Data subject to c hange 2.5 System 5: Greenstar Heating Boiler in a single zone syst em Summar y: Single boiler with primar y/secondar y piping con fi guration supplying one heating zone. Outdoor rese t with FW200 controller with built-in r oom sensor mounted in t he living sp[...]

  • Page 30

    30 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 5 - Piping diagram[...]

  • Page 31

    Applications Manual Bosch Gr eenstar | 31 Bosch Thermot echnology Corp. Data subject to c hange System 5 - Wiring diagram[...]

  • Page 32

    32 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 5: Setup and Pr ogramming In this single zone syst em the FW200 is installed in the living space in a location that repr esents the conditions of the entire zone. Av oid locations exposed to dir ect or indirect sunlight, heat sources, draft, etc. t[...]

  • Page 33

    Applications Manual Bosch Gr eenstar | 33 Bosch Thermot echnology Corp. Data subject to c hange 2.6 System 6: Greenstar Combi Boiler in a single zone syst em Summar y: Single combi-boiler supplying one heating zone. Outdoor reset wit h FW200 controller with built-in r oom sensor mounted in t he living space for r oom feedbac k. DHW generation direc[...]

  • Page 34

    34 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 6 - Piping diagram[...]

  • Page 35

    Applications Manual Bosch Gr eenstar | 35 Bosch Thermot echnology Corp. Data subject to c hange System 6 - Wiring diagram[...]

  • Page 36

    36 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 6: Setup and Pr ogramming In this single zone syst em the FW200 is installed in the living space in a location that repr esents the conditions of the entire zone. Av oid locations exposed to dir ect or indirect sunlight, heat sources, draft, etc. t[...]

  • Page 37

    Applications Manual Bosch Gr eenstar | 37 Bosch Thermot echnology Corp. Data subject to c hange 2.7 System 7: Greenstar Heating Boiler in a single zone syst em with DHW tank loading Summar y: Single boiler with primar y/secondar y piping con fi guration supplying one heating zone. Outdoor rese t with FW200 controller with built-in r oom sensor mou[...]

  • Page 38

    38 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 7 - Piping diagram[...]

  • Page 39

    Applications Manual Bosch Gr eenstar | 39 Bosch Thermot echnology Corp. Data subject to c hange System 7 - Wiring diagram[...]

  • Page 40

    40 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 7: Setup and Pr ogramming In this single zone syst em the FW200 is installed in the living space in a location that repr esents the conditions of the entire zone. Av oid locations exposed to dir ect or indirect sunlight, heat sources, draft, etc. t[...]

  • Page 41

    Applications Manual Bosch Gr eenstar | 41 Bosch Thermot echnology Corp. Data subject to c hange 2.8 System 8: Greenstar Heating Boiler in a single zone syst em with room thermostat and DHW tank loading Summar y: Single boiler with primar y/secondar y piping con fi guration supplying one heating zone. Outdoor rese t with FW200 controller mount ed o[...]

  • Page 42

    42 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 8 - Piping diagram[...]

  • Page 43

    Applications Manual Bosch Gr eenstar | 43 Bosch Thermot echnology Corp. Data subject to c hange System 8 - Wiring diagram[...]

  • Page 44

    44 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 8: Setup and Pr ogramming In this single zone syst em the FW200 is installed in the boiler for pur e outdoor reset wit hout room in fl uence. Install a suitable 3rd party thermostat in the living space in a location that repr esents the entire zon[...]

  • Page 45

    Applications Manual Bosch Gr eenstar | 45 Bosch Thermot echnology Corp. Data subject to c hange 2.9 System 9: Greenstar Heating Boiler in a single zone syst em with solar thermal DHW and boiler backup Summar y: Single boiler with primar y/secondar y piping con fi guration supplying one heating zone. Outdoor rese t with FW200 controller with built-[...]

  • Page 46

    46 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 9 - Piping diagram R1[...]

  • Page 47

    Applications Manual Bosch Gr eenstar | 47 Bosch Thermot echnology Corp. Data subject to c hange System 9 - Wiring diagram R1[...]

  • Page 48

    48 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 9: Setup and Pr ogramming In this single zone syst em the FW200 is installed in the living space in a location that repr esents the conditions of the entire zone. Av oid locations exposed to dir ect or indirect sunlight, heat sources, draft, etc. t[...]

  • Page 49

    Applications Manual Bosch Gr eenstar | 49 Bosch Thermot echnology Corp. Data subject to c hange 2.10 System 10: Greenstar Heating Boiler with zone pumps and room thermostats Summar y: Single boiler with primar y/secondar y piping con fi gura- tion supplying multiple heating zones. Outdoor rese t with FW200 controller mount ed on the boiler . 3rd p[...]

  • Page 50

    50 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 10 - Piping diagram[...]

  • Page 51

    Applications Manual Bosch Gr eenstar | 51 Bosch Thermot echnology Corp. Data subject to c hange System 10 - Wiring diagram[...]

  • Page 52

    52 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 10: Setup and Pr ogramming In this dual zone syst em the FW200 is installed in the boiler for pur e outdoor reset wit hout room in fl uence on the heating cur ve. Install suitable 3rd party thermostats in each zone in a location that best repr ese[...]

  • Page 53

    Applications Manual Bosch Gr eenstar | 53 Bosch Thermot echnology Corp. Data subject to c hange 2.11 System 11: Greenstar Heating Boiler with zone pumps, rela y panel, room thermostats and DHW tank loading Summar y: Single boiler with primar y/secondar y piping con fi guration supplying three heating zones contr olled by individual zone thermostat[...]

  • Page 54

    54 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 11 - Piping diagram[...]

  • Page 55

    Applications Manual Bosch Gr eenstar | 55 Bosch Thermot echnology Corp. Data subject to c hange System 11 - Wiring diagram[...]

  • Page 56

    56 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 11: Setup and Pr ogramming In this multi zone syst em the FW200 is installed in the boiler for pur e outdoor reset wit hout room in fl uence on the heating cur ve. Install suitable 3rd party thermostats in each zone in a location that best repr es[...]

  • Page 57

    Applications Manual Bosch Gr eenstar | 57 Bosch Thermot echnology Corp. Data subject to c hange 2.12 System 12: Greenstar Heating Boiler with zone valves and room thermostats Summar y: Single boiler with primar y/secondar y piping con fi gura- tion supplying three heating zones contr olled by 3rd par ty room thermostats with zone valv es. Outdoor [...]

  • Page 58

    58 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 12 - Piping diagram[...]

  • Page 59

    Applications Manual Bosch Gr eenstar | 59 Bosch Thermot echnology Corp. Data subject to c hange System 12 - Wiring diagram[...]

  • Page 60

    60 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange System 12: Setup and Pr ogramming In this multi zone syst em the FW200 is installed in the boiler for pur e outdoor reset wit hout room in fl uence on the heating cur ve. Z one control is handled b y a zone valve panel with r oom thermostats in each zone[...]

  • Page 61

    Applications Manual Bosch Gr eenstar | 61 Bosch Thermot echnology Corp. Data subject to c hange[...]

  • Page 62

    62 | Bosch Greenstar Applications Manual Bosch Thermot echnology Corp. Data subject to c hange[...]

  • Page 63

    Applications Manual Bosch Gr eenstar | 63 Bosch Thermot echnology Corp. Data subject to c hange[...]

  • Page 64

    United Stat es and Canada Bosch Thermotechnology Corp. 50 Wentw orth Avenue Londonderry, NH 03053 T el: 603-552-1100 F ax: 603-584-1681 www.bosch-climat e.us BTC 436001101 A / 07.2011[...]