Blodgett MARK V manual

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- safety signs and mark certificates which confirm compatibility with appropriate standards

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Table of contents for the manual

  • Page 1

    BL ODGETT OVEN COMP ANY www .blodgett.com 44 Lakeside Aven ue, Bur lington, Vermont 05401 USA T elephone (800) 331-5842, (802) 860-3700 F ax : (802)864-0183 PN 17561 Rev N (3/06) E 2003 - - - G.S. Blodgett Corpor ation MARK V CONVECTION OVEN INS T ALL A TI ON - - OPER A TI ON - - MAIN TE NAN CE[...]

  • Page 2

    IMPORT ANT F O RY O U RS A F E T Y Do no t stor e or use gasol ine or ot her flammable vapors or liq u id s i n th e vi ci ni ty of thi s or a n y other a p pl ia nc e. W ARNING: IMPROPER INST ALLA TION, ADJUSTMENT , AL TE RA TIO N, SE RVICE O R MA IN TENA NCE C AN CAU SE PROPERT Y DAMAGE , INJU RY OR DEA TH. READ THE IN - ST ALLA TION, OPERA TING [...]

  • Page 3

    THE REP U T ATION Y OU CAN COU NT ON F or ove r a century and a half , The Blo dgett Ov en Company has been bui lding ovens and no thing but ovens. W e’ve set the industry’s quality standard for all kinds of ov ens for every foodserv ice operatio n regardless of si ze, appli cation or budget. I n fact, no one offers more models, sizes, and o ve[...]

  • Page 4

    Y our Serv ice Agency’s Address: Model : Serial Number: Y our o ven was installe d by: Y our ove n’ s ins talla tion w a s che ck ed by:[...]

  • Page 5

    Ta b l e o f C o n t e n t s Intro duc tion Oven Des crip tion and Sp ecifications 2 ................................ Oven Co mpone nts 3 ............................................... Ins tallation Delivery and Locat ion 4 ............................................. Oven Asse mbly 5 .................................................. NSF Bolts 5[...]

  • Page 6

    Intr oduc ti on 2 Oven Descr iption and Specificat ions Cook ing in a con vect ion oven dif fer s f rom cook ing in a conv entional deck or range oven since heated air is constantly reci rculated over the product by a fan in an encl osed chamber . The mo ving air con- tinual ly strips away the layer o f coo l air surro und - ing the product, quic k[...]

  • Page 7

    Intr oduc ti on 3 Oven Comp onents Heating El ements - - - located on the ba ck wall of the oven, the el ements provide heat to the baki ng chamber on electric o vens. Chain & T u rnbuckle - - - control s operation of the oven door s. Contro l Panel - - - contains wiring and components to control the oven operati on. Oven Racks - - - fi ve rack[...]

  • Page 8

    Ins tallatio n 4 Del ivery and Locat ion DELIVERY AND INSPECTION All Blo dgett ovens are shipped in containers to prevent damage. Upon delivery of your new oven: D Inspect the shipping co ntainer for external dam- age. Any evidence of damage should be noted on the del ivery receipt which must be signed by the driver . D Uncrate the oven and check f[...]

  • Page 9

    Ins tallatio n 5 Oven Assembly NSF BOL TS These bolts are required by NSF to blo ck any ex- pos ed h ole on t he b ac k of a n oven . T his in clud es: D any uni t, single o r stacked, without a back panel. D any hol es in stacked units not used fo r mo unt - ing st ac king b ra cke ts. 1. Locate the 5/16” bol ts tha t were shipped with the oven.[...]

  • Page 10

    Ins tallatio n 6 Oven Assembly LEG A T T A CHMEN T 1. La y the ove n on its ba ck . 2. A lign t he th rea de d st ud in ea ch leg w ith the nut located i nside each bottom co rner of the oven frame. T urn the legs clo ckw ise and tight- en to the nearest ful l turn. 3. Align the two leg plate hol es in each leg with those in the oven bo ttom. Secur[...]

  • Page 11

    Ins tallatio n 7 Oven Assembly DOU BLE SE CTI ON ASSEMBL Y NO T E : Old s tyle ovens refer to units with pai nted ex - pos ed r ear angle. New style ovens refer to unit s with rear angle iron enc losed in steel. The f ollowin g ins tr uct ions ap ply to s ta ckin g tw o new style o vens. 1. Secure the sho rt legs to the botto m sections as describe[...]

  • Page 12

    Ins tallatio n 8 Utilit y Conne ctio ns - - - St andards and Co des THE INST ALLA TION INSTRUCTIONS CO N - T AI NE D HER EI N A RE FOR THE U SE OF QU A LI - FIED IN ST ALL A TION AN D SERVICE PERSO NNEL ONL Y . I NSTALLA TI ON OR SE RV ICE B Y OT HER THAN QU ALIF IED PERSON NEL MA Y RESUL T IN DAMAGE TO THE O V EN AND/OR INJ URY TO THE OP ERA TOR. [...]

  • Page 13

    Ins tallatio n 9 Electr ical Connection Wiring diagrams are located in the control compartment and on the back o f the oven. The ele ctr ic mot or , ind ica tor ligh ts an d re lat ed switches are connected to the oven as fol lows: 1. Remove the bo ttom trim and control panel cover s. Slide the contr ol pa nel for wa rd . 2. Connect the suppl y con[...]

  • Page 14

    Ins tallatio n 10 Initial St artup OVEN RE STRAINT If casters are used in co njunction with a power supply co rd for movabl e appliances, a fixed re - straint shoul d be provided. The restraint (i e: heavy gauge cabl e) should be at- tached without damaging the building. D O NO T us e the g as p iping or elec tric al c ondu it for the a t - tachmen[...]

  • Page 15

    Opera ti on 11 Safety Info rmatio n THE I NFORM A TI ON CONT A INE D IN THIS SEC - TION IS PRO VIDED FO R THE USE OF QU ALIF IED OP ERA TING PERSO NNEL. QU ALIFIED O PERA T- ING PE RSONNE L A RE THOSE W HO HAVE CA RE FULL Y R EA D T HE I NFORM A TI ON CON - T AINED IN THIS MAN UAL, A RE F AMILIAR WITH THE FUNCTION S OF THE O VE N AND/OR HA VE HAD P[...]

  • Page 16

    Opera ti on 12 Sol id S ta te Digi tal C ontrol 1 2 3 4 5 6 7 8 9 10 11 Figure 10 CONTROL D ESCRIPT ION 1. SELECTO R SWITCH - - - turns power to the oven on or off. Allow s s elec tion of C ook or Cool Down Modes and fan speed (if applica- ble). 2. DISPL A Y - - - displays ti me or temperature and oth er infor ma tion re lat ed to oven f unc tion. [...]

  • Page 17

    Opera ti on 13 Sol id S ta te Digi tal C ontrol OPERA TION Cook O nly: 1. T urn SELECTOR sw itch (1) t o the desired po - siti on. 2. Enter the coo k time and temperature. 3. Load pro duct into o ven. NO TE: The displa y reads L OAD with t he ov en is near the set tem per ature. 4. Press the ST AR T/STOP key (7). The timer be - gins to count down. [...]

  • Page 18

    Opera ti on 14 Sol id S ta te Ma nu a l Control HI LO OVEN OFF COOL DOWN COOK LIGHT OFF OVEN R EADY SOLID STA TE THERMO STA T TIMER ON OFF LIGHT S BL OWER 1 3 4 2 5 6 Figure 11 CONTROL D ESCRIPT ION 1. SELECTOR SWITCH - - - controls power to the oven for c ook or cool dow n. 2. BL OWER SWITCH - - - control s blower speed, either hi o r lo. 3. LI GH[...]

  • Page 19

    Opera ti on 15 Blodget t IQ2 T Control 3 2 6 8 11 5 12 13 15 1 9 16 7 17 18 14 10 4 Figure 12 COMPONENT D ESCRI PTION 1. O VEN POWER SWIT CH - - - control s power t o the oven. 2. TOP DISPL A Y - - - displays temperature and oth er con tr oller re lat ed inf orma tion . 3. F AN H I LED - - - when lit indicates the fan is run- ning at high speed. 4 [...]

  • Page 20

    Opera ti on 16 Blodget t IQ2 T Control OVEN OPERA TION Oven Startup: 1. T oggle the POWER SWIT CH ( 1) to ON .T h e oven preheats to the lo w est programmed first stage temperature. The LEDS (16 ) for a ll pro d - ucts with the same first stage temperature light. Whil e the unit preheats the TOP DISPLA Y (2) gives the set temperature. The B OTTOM D[...]

  • Page 21

    Opera ti on 17 Blodget t IQ2 T Control 3. Load the seco nd product. Press the appropri- ate PRODUCT KEY (17). Press a SHELF KEY (18) to activ ate shelf timing. NOTE: Only product s with lighte d LEDS may be sele cted. 4. The top display reads SHLF . The bottom di s - play gi ves the numbers of the shelves that have been assigned. Within fiv e secon[...]

  • Page 22

    Opera ti on 18 Blodget t IQ2 T Control PROGRAMM ING SING LE ST AGE RECIPES Enterin g the Pro gra mm ing M od e: 1. Press and hol d the PROG KEY (10). The top display reads CodE . 2. Use the product keys to enter the program- ming access code: 3 1 2 4. Pr ess t he EN TER KEY (14). The top displ ay reads Prod . 3. Press the desired product key foll o[...]

  • Page 23

    Opera ti on 19 Blodget t IQ2 T Control Programming the Sh elf ID: The Shelf ID option can be turned o n or off for spe- cific product keys. NOTE: Shelf ID is not allowed with multiple sta ge rec ipes. 1. The top display reads SHLF . The bottom di s - play reads the current shelf ID mode. Press the TOGG LE/CLEAR KEY ( 11) to toggle be- tween yes and[...]

  • Page 24

    Opera ti on 20 Blodget t IQ2 T Control PRO GRAMMING MUL TIPL E ST AGE REC IPES Enterin g the Pro gra mm ing M od e: 1. Press and hol d the PROG KEY (10). The top display reads CodE . 2. Use the product keys to enter the program- ming access code: 3 1 2 4. Pr ess t he EN TER KEY (14). The top displ ay reads Prod . 3. Press the desired product key fo[...]

  • Page 25

    Opera ti on 21 Blodget t IQ2 T Control Prog ramming the Fan Cycle Time: There are 3 o ptions for fan cycle t ime: Pul se, Heat an d F u ll. Pu lse a llows t he f an t o tur n on an d off as programmed. Heat allo ws the fan to operate with heat only . F ull provi des continuous fan operati on. 1. The top display reads CYC1 . The bottom di s - play g[...]

  • Page 26

    Opera ti on 22 Blodget t IQ2 T Control MANAGE R LEV EL PRO GRAMMING Ent erin g the pr ogramming mode 1. Press the PROG KEY (10). The top display reads CodE . 2. Use the product keys to enter the program- ming access code: 4 5 1 2. Pr ess t he EN TER KEY (14). The top displ ay reads SYS . Programming hold Hold allow s pr odu ct t o be k ep t w ar m [...]

  • Page 27

    Opera ti on 23 Blodget t IQ2 T Control Pro gr am ming the s hel f se nsitivity Th e cont rolle r allow s t he us er t o prog ra m a se ns i - tivi ty value ( 0 - - - 9) for each shelf posi tion. The sen - sitiv ity val ue w il l shorten or stretc h cook time de- pending upon shel f positio n. NOTE : S EN1 i s the top shel f pos it ion, SE N5 is the[...]

  • Page 28

    Opera ti on 24 Cook and Hold C ontrol ON OFF OVEN OFF COOL DOWN COOK LIGHT S LIGHT OFF OVEN R EADY COOK THERMO STA T COOK & H OLD COOK T IMER HOL D LIGHT HOLD THERMO STA T COOK & H OLD TIMER 1 3 2 4 5 7 8 6 Figure 13 CONTROL D ESCRIPT ION 1. SELECTOR SWITCH - - - controls power to the oven for cook, c ook & hold, a nd cool down . 2. WHI[...]

  • Page 29

    Opera ti on 25 Cook and Hold C ontrol OPERA TION Cook O nly: 1. T urn the SELECTOR SWIT CH (1) to COOK . The blower a nd control compartment co oling fan s ope ra te an d ar e cont rolle d au toma tic ally by the actio n of the doors. 2. Set the COOK THERMOST AT (4) to the de- sired temperature. 3. Preheat until the O VE N READY LIGH T (3) goes out[...]

  • Page 30

    Opera ti on 26 P ulse Plu s ON OFF OVEN OFF COOL DOWN COOK LIGHT S FA N D E L A Y T I M E R TIMER SOLID STA TE THERMO STA T HI LO BL OWER 1 3 2 LIGHT OFF OVEN R EADY 4 5 6 8 7 9 Figure 14 CONTROL D ESCRIPT ION 1. SELECTOR SWITCH - - - controls power to the oven for c ook or cool dow n. 2. BL OWER SWITCH - - - control s blower speed, either hi o r l[...]

  • Page 31

    Opera ti on 27 Humidaire ON OFF OVEN OFF COOL DOWN COOK LIGHT S TIMER SOLID STA TE THERMO STA T STEAM CYCLE ST ART STEAM ON STEAM CYCLE TIME LIGHT OFF OVEN R EADY 1 3 2 4 5 6 7 8 Figure 15 CONTROL D ESCRIPT ION 1. SELECTOR SWITCH - - - controls power to the oven for c ook or cool dow n. 2. WHITE LIG HTS SWIT CH - - - control s interior light s. 3. [...]

  • Page 32

    Opera ti on 28 Inte lliplus wit h C hain Event C ontr ol START TIMER ACTUAL TEMP COOK HI/L O FA N PGM 3 HOL D PG M 1 PGM 4 FA N CON /CYC PGM 2 PGM 5 PGM MODE ON/OFF EVENT # CAN CEL DISP LAY 1 2 3 4 5 6 8 9 11 12 7 13 14 10 Figure 16 CONTROL D ESCRIPT ION 1. SELECTOR SWITCH - - - controls power to the oven for c ook or cool dow n. 2. OVE N RE ADY LI[...]

  • Page 33

    Opera ti on 29 Inte lliplus wit h C hain Event C ontr ol COOK OPERA TION 1. Rotate the TEMP ERA TURE dial (5) to the de- sired cooking temperature from 150-500 _ F (66-260 _ C). T urn the dial cloc kwise to i n - crease the temperature, counter - clockwise to decrease. 2. Press the COOK HI/L O F AN key (8) until the display (3) reads HIFAN . Press [...]

  • Page 34

    Opera ti on 30 Inte lliplus wit h C hain Event C ontr ol CHAIN EVENT PROGRAM MING NOTE: Pr ogr am keys 1 and 2 can have up to six events. P rog ram k eys 3 - 5 can have up to 4e v e n t s . 1. Press the PGM MODE ON/OF F key (12) to en - ter t he programmi ng mode. PGM will bl ink. The n orma l opera tion of th e oven is h alte d. 2. Press the desir[...]

  • Page 35

    Opera ti on 31 How Cook a nd Hold W orks With the optional COO K & HOLD feature, meat is roasted at lo wer temperatures for longer peri ods of ti me. This preserves flavo r and tenderness and prevents over drying. There are three phases in cook a nd hold r oas tin g. D Prim ar y Co okin g - - - contro lled by the COOK & HOLD T IM ER. T he m[...]

  • Page 36

    Opera ti on 32 Gene ral Guideline s for Ope rating P erso nnel COOK TIMES AND TEMPERA TURES Preheating the oven Always preheat the oven before baking or roast - ing. We recommend preheating 50 _ F( 1 0 _ C) a b o v et h ec o o kt e m p e r a t u r et oo f f s e tt h ed r o pi n te mpe rat ur e wh en t he d oors ar e opene d and cold product is l oa[...]

  • Page 37

    Opera ti on 33 Suggested T imes an d T emp eratures Product Te m p e r a t u r e Tim e #S h e l v e s Meat s H a m b u r g e rP a t t i e s( 5p e rl b ) Steamship Round (80 l b. quartered) Standing Ri b Choic e (20 lb s, trimmed, rare) Banquet Shell Steaks (10 oz. meat) Swis s St eak aft er B rais ing B a k e dS t u f f e dP o r kC h o p Boned V ea[...]

  • Page 38

    Maint enance 34 Cle aning and Pre ventat ive Maintenance CLEANING THE OVEN P ainted and stainless steel ovens may be kept clea n an d in good cond ition w ith a lig ht oil. 1. Saturate a clo th, and wipe the oven when it i s cold. 2. D ry th e oven w ith a c lea n cloth . On th e s ta inles s fron t or in ter iors , d epos its of baked on splatter [...]

  • Page 39

    Maint enance 35 T rou bl eshooti ng Gu ide POSSIB LE CA USE(S) SUGGESTED REMEDY SYMP TOM: Heating elements do not come on. S Oven no t plugged in. S P owe r switc h on the co ntro l panel i s off . S Control set below ambient temperature. S Door s ar e open . S Computeriz ed controls - - - error co de on display . S Pl ug in electrical supply co rd[...]

  • Page 40

    CUS TOMER INSERT WIRI NG DIA G RAM HERE[...]