Blizzard Entertainment 810SS manual

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Table of contents for the manual

  • Page 1

    2005 Assembly & Operation Manual Models: 810SS & 8611SS A 64060 5/2/05[...]

  • Page 2

    INTRODUCTIONS/TABLE OF CO NTENTS 2 64060 (2005-810&8611SkidSteer).doc Congratulations on p urchasing the most advanced, al l-season skid steer snowpl ow available! The Blizzard Power Plow® snowplow is clearin g new trails for innovative des ign, rugged durability, quality craftsmanship and superi or performance. Our excl usive product s are ma[...]

  • Page 3

    SAFETY 3 64060 (2005-810&8611SkidSteer).doc WARNING Prior to operating your Power Plow® snowplow, revie w the WARNING! label at the passenger’s side rear of the moldboard (shown bel ow). CAUTION NOTE: Read and un derstand all warnings indi cated in this manual prior to op erating the snowplow. Warnings and caut ions in the manual are indicat[...]

  • Page 4

    OPERATION 4 64060 (2005-810&8611SkidSteer).doc Your Blizzard Power Plow® snowplo w is the most advanced and versatile snowplow on the market. The easy-to-use controls allow you to automatically adjust the plow blade and wi ngs into an infinite number of plowing positions. Review the illustrations below to determine the best position for your p[...]

  • Page 5

    UNPACKING & INSPE CTION 5 64060 (2005-810&8611SkidSteer).doc Your Blizzard Power Plow® sno wplow has been packag ed to withstand transit and weather related d amage. Fully inspect all components upon receipt of your plow. In the event of shippin g damage or missing pa rts, immedi ately contact our Customer Service Department at 1-888-680 -[...]

  • Page 6

    TECHNICAL SPECIFICATIONS 6 64060 (2005-810&8611SkidSteer).doc PA RT SPECIFICATION 810 8611 Length 96” (8’) 102” (8’6”) Thickness 12 gauge 11 gauge Height 31” 34” Reinforcement 4 ribs @ 1/4" Cutting Edge 1/2” x 6” 5/8” x 6” Finish Powder Coat White MOLDBOARD Trip Mechanism (4) 3/8” hooked extension (6) 3/8” hooked [...]

  • Page 7

    TORQUE SPECIFICATIONS 7 64060 (2005-810&8611SkidSteer).doc Grade Identification M arking for J429-Grade 5 Bolt Grade Identification M arking for J429-Grade 8 Bolt SAE J429 – Grade 5 SAE J429 – Grade 8 Tightening Torq ue Tightening Torq ue Nominal Thread Size Clamp Loads (lbs) “Lubricated” “Dry” Nominal Thread Size Clamp Loads (lbs) [...]

  • Page 8

    MOLDBOARD ASSE MBLY 8 64060 (2005-810&8611SkidSteer).doc 1. Remove dust cap from both of the slide box cylinde rs located at the center/rear of the moldboard. Attach adapters ( 60007 on the 810SS and 60272 on the 8611SS) to each of the base ports and rod ports. NOTE: All of the hydraulic adapters can be found packaged with the manifold assembly[...]

  • Page 9

    A-FRAME ASSEMBLY 9 64060 (2005-810&8611SkidSteer).doc 1. The manifold and angle cylinders have been secure d to the A-Frame at the factory; however, each contai ns several components that you will need to install. 2. Remove the A-Frame cover to gain access to the manifold. 3. Each of the hose ports on the manifold are covere d with stretch wrap[...]

  • Page 10

    HYDRAULIC GUIDE 10 64060 (2005-810&8611SkidSteer).doc[...]

  • Page 11

    SCHEMATIC 11 64060 (2005-810&8611SkidSteer).doc NOTE: Where applicable, Model 8611S S values are in parenthesis. HYDRAULIC SCHEMATI C S5 P T PC 50 PSI RV2 1500 PSI 50 PSI S10 RV1 1700 PSI CV1 8 S4 S9 50 PSI S3 CV2 7 3000 PSI LEFT ANGLE 1 RV5 2 LEFT SLIDE BOX RIGHT ANGL E S2 50 PSI S1 50 PSI RV3 1500 PSI CV3 9 CV4 10 RIGHT SLI DE BOX RV4 1700 PS[...]

  • Page 12

    ELECTRICAL-ASSEMBLY 12 64060 (2005-810&8611SkidSteer).doc 1. Connect the manifold coil harness to the plow harness. Fe ed the opposite end of the plow harness through the top access hole in the A-frame (same as 3/4" tank hydraulic ho se) located on the driver’s sid e. 2. Attach the grounds on the coil wire ha rness and plow harness with [...]

  • Page 13

    CONTROL SCHEMATIC 13 64060 (2005-810&8611SkidSteer).doc A B A B A B A B A B A B A B GROUND GROUND GROUND GROUND GROUND GROUND L. RETRACT L. EXTEND R. ANGLE R. RET RACT L. ANGLE R. EXTEND RED GROUND DUMP SOLENOID BLUE BLACK BLUE/BLACK GREEN RED/BLACK RED/WHITE BLUE/WHITE BLACK PINK/BLACK BLUE BLACK BLUE/BLACK GREEN RED/BLACK RED/WH ITE BLUE/WHIT[...]

  • Page 14

    ELECTRICAL- ASSEMBLY 14 64060 (2005-810&8611SkidSteer).doc RED/WHITE 18 COLOR K E G J H F A PIN # C D B FUNCTION AWG 18 18 18 18 18 18 POWER PINK/BLACK RED/BLACK BLUE/WHITE BLUE/BLA CK BLUE GREEN BLACK GROUND ( JUMPER ) RIGHT ANGLE LEFT ANGLE LEFT BOX RETRACT LEFT BOX EXTEND RIGHT BOX RETRACT RIGHT BOX EXTEND C B A CONNECTOR LOOKING AT G F H E [...]

  • Page 15

    ELECTRICAL ASSEMBLY 15 64060 (2005-810&8611SkidSteer).doc COLOR K E G J H F A PIN # C D B FUNCTION AWG RED/WHITE 18 18 18 18 18 18 18 POWER (POS) PINK/BLACK RED/BLACK BLUE/WHITE BLUE /BLACK BLUE GREEN BLACK GROUND RIGHT ANGLE LEFT ANGLE LEFT BOX RETRACT LEFT B OX EXTEN D RIGHT BOX RETRACT RIGHT BOX EXTEND F A K J H G E D CONNECTOR LOOKING AT EN[...]

  • Page 16

    ELECTRICAL- ASSEMBLY 16 64060 (2005-810&8611SkidSteer).doc F A K J H G E D CONN ECTOR LOOKING AT END VI EW C B COLOR K E G J H F A PIN # C D B FUNCTION AW G RED/WH ITE 18 18 18 18 18 18 18 N/A 18 N/A DUMP S OLENO ID N/A BROWN RED/BLACK BLUE/WHITE BLUE/BLACK BLUE GREEN BLACK GROUND RIGHT ANGLE LEFT ANGLE LEFT WING RETRACT LEFT WING EXTEND RIGHT [...]

  • Page 17

    ELECTRICAL-ASSEMBLY-COIL HARNESS 17 64060 (2005-810&8611SkidSteer).doc SS COIL HARNES S (6213 6)[...]

  • Page 18

    AUXILIARY CONTROL HARNESS W/ DIODE S (OPTIONAL) 18 64060 (2005-810&8611SkidSteer).doc F A K J H G E D C B COLOR K E G J H F A PIN # C D B FUNCTION AWG RED/WHITE 18 18 18 18 18 18 18 N/A 18 N/A N/A N/A N/A N/A RED/BLACK BLUE/W HITE BLUE/BLACK BLUE GREEN BLACK BROWN PUM P SOLENOID GROUND RIGHT ANGLE LEFT ANGLE LEFT BOX RETRACT LEFT BOX EXTEND RIG[...]

  • Page 19

    MOUNTING & DISMOUNTING INSTRUCTI ONS 19 64060 (2005-810&8611SkidSteer).doc Prior to operating your Power Plow® snowplow, revie w the Mounting and Dismounting Instruction s label on the back of the driver’s side moldboard. NOTE: If at any time the Mounting and Dismounting Instruction s label, or any other label attached to your snowplow b[...]

  • Page 20

    TESTING 20 64060 (2005-810&8611SkidSteer).doc 1. To test all of the functions on the Power Plow, your snowplow needs to be properly attach ed to the skid steer. Refer to the Mounting & Dismounting label on the back of the plow. 2. Complete the hydraulic conne ctions with the skid ste er turned off. Note: Due to the various make and m odel s[...]

  • Page 21

    MAINTENANC E 21 64060 (2005-810&8611SkidSteer).doc MAINTENANCE PERIODICALLY YEARLY Check fasteners for tightne ss. To rque to specifications. X Check hoses for wea r and leaks. X Check cylinders for lea ks; inspect rod e nds for corrosion & pitting X Lubricate all exposed cylinder rod ends wi th liquid white lithium grease to prevent corros[...]

  • Page 22

    TROUBLESHOOTING 22 64060 (2005-810&8611SkidSteer).doc PROBLEM CAUSE SOLUTION S5 coil is not magnetizing. S5 coil should magnetize with each function. Plow functions will not work after all connections are made or plow functions are slow. Solenoid cartridge valve ma y be contaminated or damaged. A bent or over torqued cartridge will not allow th[...]

  • Page 23

    NOTES 23 64060 (2005-810&8611SkidSteer).doc[...]

  • Page 24

    MOLDBOARD & WING PARTS 24 64060 (2005-810&8611SkidSteer).doc 1 2 3 4 5 6 7 9 10 11 12 13A 14 15 13 16 17 18 19 8 20A 20 21 22 23 24 25 26/27 27/28 30 31/32 33 34 35 36 37 38 40 41 42 43 44 45 38 39 29 32[...]

  • Page 25

    MOLDBOARD & WING PARTS 25 64060 (2005-810&8611SkidSteer).doc QUANTITY REF PA RT NUMBER 810SS 8611SS DESCRIPTION 52074 1 - 1 52085 - 1 Moldboard Weldment 2 61170 1 1 Label, WARNING ! (Blz1013) 3 63160 1 1 Decal, Center Moldboard (Blz107 0) 4 61171 1 1 Label, Skid Steer Mounting & Dismounting (Blz1014) 61292 1 - 5 52139 - 1 Cutting Edge, [...]

  • Page 26

    A-FRAME & PIVOT BEAM PARTS 26 64060 (2005-810&8611SkidSteer).doc 1 2 3 4 5 6 8 9/10 11 15 14 13 16 7 12 15 15 4 2 2 10 19 10 17 18 20 21 21 SEE VIEW BELOW 23A 23 24 29 32 36 35 33 37 33 34 30 35A 25 27 28 26 31 38 22[...]

  • Page 27

    A-FRAME & PIVOT BEAM PARTS 27 64060 (2005-810&8611SkidSteer).doc QUANTITY REF PA RT NUMBER 810SS 8611SS DESCRIPTION 41041 1 - 1 41052 - 1 Pivot Beam Weldment 2 61357 6 6 Pin, Cotter, 1/4" x 1-1/ 2" Z 3 50069 2 2 Pin, 3/4"Dia. x 3" Clevis YZ 4 41051 4 4 Pin, 3/4"Dia. x 5" Clevis YZ 5 61331 1 1 Screw, 1"-8 x[...]

  • Page 28

    HARNESSES, ACCESS ORIES & KITS 28 64060 (2005-810&8611SkidSteer).doc 11. Beef-up your Po wer Plow snowplow with our 3/8" thick wing cutting edges. These edges a re built to withstand heavy plo w use on the roughest road surfaces and also provide added material fo r protection against sidewalk curb wear. Mounting hardware included. 13 .[...]

  • Page 29

    HARNESSES, ACCESS ORIES & KITS 29 64060 (2005-810&8611SkidSteer).doc QUANTITY REF PA RT NUMBER 810SS 8611SS DESCRIPTION 1A 62131 1 1 Pistol Grip Control Wire Harness Assembly Includes Ref 1-8 1 62219 1 1 Housing, SS Pistol Grip 2 Halves w / screws (61613) 2 62211 1 1 Circuit Board & 3 Switch Assembly 3 70040 1 1 Mount Bracket, Wire Harn[...]

  • Page 30

    LIMITED CONSUMER W ARRANTY This warranty co vers defects in material and workmanship e xcept as set forth below . W ARRANTED P ARTY : This warranty applies only to the “Original Purchaser” who purchased this plow from an A uthor ized Blizzard Dealer , for personal, f amily or household use. TERM OF W ARRANTY : This Blizzard snowplow is w arrant[...]

  • Page 31

    COMMERCIAL W ARRANTY This warranty co vers defects in material and workmanship e xcept as set forth below . W ARRANTED P ARTY : This warranty applies only to the “Original Purchaser” who purchased this plow from an A uthor ized Blizzard Dealer , for commercial use . TERM OF W ARRANTY : This Blizzard snowplow is w arranted for the f ollowing per[...]

  • Page 32

    95 Airpark Boulevard Calumet, MI 49913 [888] 680-8600 [906] 482-5555 [906] 482-5445 Fax www.blizzardplows.com 810SS & 8611SS POWER PLOW™ Blizzard, Power Plow, WidePass and BucketBlade are trademarks of Blizzard Corporati on. Blizzard and Power Plow are registered i n the United St ates Patent and Trademark Office. All other t rademarks and re[...]