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BKI LPF manual

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Table of contents for the manual

  • Page 1

    Electric Pressure Fryer MODELS LPF, LPF-F, & LPF-FC Service Manual Serial Numbers 137733 and higher[...]

  • Page 2

    Warranty Information LIMITED ONE YEAR WARRANTY BKI (The "Company") warrants to the original purchaser that at time of shipment from the Com pany factory, this equipment will be fre e from defect in materials and workmanship. Written notice of a claim under this warranty must be received by the Com pany within ONE YEAR from the date of ins[...]

  • Page 3

    Electric Pressure Fryer Table of Contents 1 T able of Content s Table of Contents .............................................................................................................. .......................... 1 Introduc tion ..................................................................................................................[...]

  • Page 4

    Electric Pressure Fryer Introduction 2 Introduction The LPF Pressure Fryer is compact, attractive and functional in design. It is constructed of a stainle ss steel fryer pot for cleaning ease. Exclusiv e BKI patented features and safety dev ices offer flexibility, efficiency and reliability plus PERFECTION IN PRESSURE FRYING! The BKI name and trade[...]

  • Page 5

    Electric Pressure Fryer Introduction 3 Specific Precautions Lids for LPF Pressure Fryers ma nufactured prior to May 27, 1980 (or units with serial numbers lower than 3613 ) co uld be manually opened while under pressure resulting in serious injury or death. If you have one of these units, please conta ct the BKI Technical Services Departm ent toll-[...]

  • Page 6

    Electric Pressure Fryer Introduction 4 Safe Work Practices Noncombustible Floors Only Make sure your floor is non comb ustible. Do not operate your fryer on floors that are wood, car peted or have rubber mats.    Placing your fryer on a combustible floor could cause a fire. Serious injury could result.  Examples of noncombustible flo[...]

  • Page 7

    Electric Pressure Fryer Introduction 5 Do Not Overfill The Fryer With Shortening Hot shortening and steam may esc ape and bu rn you if you put too much shortening in the fryer. Fill the fryer to approximately one inch below the fill marks that are in side the fryer pot. Heat the shortening. If needed, carefully add more shorte ning to bring the lev[...]

  • Page 8

    Electric Pressure Fryer Introduction 6 Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling the fryer basket or touch any hot metal surfaces. You recei v ed a pair of insul ated mitts with your fryer. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from y[...]

  • Page 9

    Electric Pressure Fryer Introduction 7 Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your e quipment. Keep all safety labels clean and in good con dition. Repl ace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit. If you [...]

  • Page 10

    Electric Pressure Fryer Introduction 8 Safety Labels[...]

  • Page 11

    Electric Pressure Fryer Installation 9 Inst allation For LPF installation information refer to Electric Pressure Fryer, MODELS LPF, LPF-F, & LPF-FC, Installation and Operation Manual LI0103.[...]

  • Page 12

    Electric Pressure Fryer Operation 10 Operation Controls and Indicators Refer to the figure and table below for a n expl anatio n of the fryer’s controls and indicators.[...]

  • Page 13

    Electric Pressure Fryer Operation 11 Item # Description Function 1 Spin Handle Used to tighten the lid to the pot once it is latched. 2 Pop Safety Valve lever Used to release pres sure periodi cally to prevent the seat from sticking. 3 Pressure Gauge Indicates the pressure inside the pot. 4 Computer Used to set and activate product programs. 5 Rock[...]

  • Page 14

    Electric Pressure Fryer Operation 12 Item # Description Function 8 ALARM button This button allows the user to set an elapsed time at which the internal alarm will sound during a cycle. The time is set by pressing and holding the ALARM button while using the UP and DOWN arrows to change the time. The controlle r will limit the alarm time to be less[...]

  • Page 15

    Electric Pressure Fryer Operation 13 Care of the Shortening Solid shortening should always be retu rn ed to the filter vat while in the liquid state. If this is not done, it will have to be heated to a liquid state. When usi ng solid shorteni n g, the fryer must be equipped with a pump heater. After filtering with solid sh ortenin g, the f ilter li[...]

  • Page 16

    Electric Pressure Fryer Operation 14 Use only high-quality shortening that has low moi sture content, a high smoke point and no additives. 3. The digital timer has a STIR OIL function that operates in on e of four reconfigu rable modes. If the timer needs to be reconfigured, follo w step a. If the timer does not need to be reconfigured, follow step[...]

  • Page 17

    Electric Pressure Fryer Operation 15 2. When frying chicken, lower the basket into the sho rteni ng in the fryer pot. Hot shortening may splash out of the pot cau sing severe injury when drop ping chicken into pot. Carefully drop pieces of chicken into pot to prevent shortening splashes. 3. Carefully drop the chicken in the shortening one piece at [...]

  • Page 18

    Electric Pressure Fryer Operation 16 LPF-FC Operation System Progra mmi ng Use the following figure and table to set opt ions that apply to each produ ct programs. Figure 1. System Programming Sequen ce[...]

  • Page 19

    Electric Pressure Fryer Operation 17 Table 1. System Program m ing Procedure STEP ACTION DISPLAY COMMENTS 1 Press the FILTER/OFF/FRY switch to FRY . LOW 2 Press PROG on the keypad. PROGRAM CODE 3 Input 1712 and ENTER. PROGRAM SYSTEM 4 Press ENTER. PROGRAM DEGREES  F This command allows you to choose the temperature scale option you want to use. [...]

  • Page 20

    Electric Pressure Fryer Operation 18 Product Programming Use the following figure and table to set a maximum of eight produ ct programs. The product program s must be set before cooking can begin. Figure 2. Product Program m ing Sequence[...]

  • Page 21

    Electric Pressure Fryer Operation 19 Table 2. Product Programm ing Procedure STEP ACTION DISPLAY COMMENTS 1 Press the FILTER/OFF/FRY switch to FRY . LOW 2 Press PROG on the keypad. PROGRAM CODE 3 Input 1724 and press E NT E R. PROGRAM PRODUCT # 4 Select the program product number (1-8). PROGRAM PRODUCT X X re fers to the program number you selected[...]

  • Page 22

    Electric Pressure Fryer Operation 20 STEP ACTION DISPLAY COMMENTS 12 Press TOGGLE/CLEAR until the desired option is displayed. PROGRAM VALVE1 X X refers to the solenoid valve option selected. OPEN is used for Models ALF and BLF Automa tic Lift fryers. If your program requires the solenoid valve to be closed while cooking, choose the CLOSED option. [...]

  • Page 23

    Electric Pressure Fryer Operation 21 Start-Up (LPF-FC) 1. Make sure the main drain valve is clo sed. 2. Fill pot with shortening to about one inch below the m ark. Risk of fire exists if the oil level drops below the minimum oil level. The level of oil within the pot must not fall below 5mm of the maximum oil level. Use of oil/shortening older than[...]

  • Page 24

    Electric Pressure Fryer Operation 22 4. Carefully drop the chicken in the shortening one piece at a time starting with thi ghs a nd drumsticks. The fryer is designed to accommodate 32 piece s of chicken. Failure to use the insulat ed mitts will result in seve re injury. Always use the insulated mitts when handling the hot fry basket. 5. Lift the ba[...]

  • Page 25

    Electric Pressure Fryer Operation 23 Recipes Fried Onion Rings 1. Take frozen onion rings from freezer or br ead fresh onion rin gs with Imperial breading. 2. Place onion rings into fryer basket. 3. Close cover to begin pressure frying. 4. Cook for 4 minutes at 350°F for frozen produ ct. OR 5. Cook for 3 minutes at 350°F for fresh product. Potato[...]

  • Page 26

    Electric Pressure Fryer Operation 24 Whole Turkey (12 to 14 pounds ) 1. Rinse and bread turkey with Imperial breading. 2. Place turkey into fryer basket. 3. Close cover to begin pressure frying. 4. Cook for 45 to 55 minutes at 300°F. Whole Duckling 1. Rinse and bread duck with Imperial breading. 2. Place duck into fryer basket. 3. Close cover to b[...]

  • Page 27

    Electric Pressure Fryer Maintenance 25 Maintenance For LPF maintenance information refer to Electric Pressure Fryer, MO DELS LPF, LPF-F, & LPF-FC, Installation and Operation Manual LI0103.[...]

  • Page 28

    Electric Pressure Fryer Replacement Parts 26 Replacement Part s Use the information in this section to identify repl acement parts. To order repla ceme nt part s, call your local BKI sales and service representat ive. Before calli ng, please note the serial number, model numbe r and voltage on the rating tag affixed to the unit. Assemblies Descript[...]

  • Page 29

    Electric Pressure Fryer Replacement Parts 27 Figure 3. Dead Weight Assembly (A N19104100) Table 3. Dead Weight Assembly (AN19 104100) Parts ITEM # PART # QTY DESCRIPTION 1 FT0395 1 PIPE, POPOFF VALVE BAFF BOX 2 FT0396 1 PIPE, DEAD WT TO BAFFLE BOX 3 O0001 1 ORIFICE, SS 4 O0002 1 GASKET, O-RING #2-222 5 PV0001 1 VALVE, POP SAFETY 1321148 6 FT0066 1 [...]

  • Page 30

    Electric Pressure Fryer Replacement Parts 28 Figure 4. Drain Valve & Plugs (SB1999S) Table 4. Drain Valve & Plugs (SB1999S) Parts ITEM # PART # QTY DESCRIPTION 1 MB19101000 1 DRAIN VALVE REPLACEMENT 2 FT0243 2 PLUG, 3/8" SQ HEAD PIPE[...]

  • Page 31

    Electric Pressure Fryer Replacement Parts 29 Figure 5. Door Assembly (SB8615) Table 5. Door Assembly (SB8615) Parts ITEM # PART # QTY DESCRIPTION 1 F0083 2 THREAD INSERT 10-24 S TEEL 2 FKMA402 1 BRACKET, BRUSH HOLDER FKM/LPF 3 H0010 2 HINGE, LH PIN HALF 4 N0059 1 DECAL, SMALL BRUSH/ 5 N0165 1 DECAL, NOTICE LOST MANUAL 6 N0527 1 DECAL, SAFETY INSTR [...]

  • Page 32

    Electric Pressure Fryer Replacement Parts 30 Figure 6. Drain/Motor/Piping Assembly[...]

  • Page 33

    Electric Pressure Fryer Replacement Parts 31 Table 6. Drain/Motor/Piping Assembly Parts ITEM # PART # QTY DESCRIPTION 1 D0060 1 VALVE,DRAIN SS BALL&PLT.CAR.STEM 2 FT0044 1 ELL, STREET 3/8 90 DEG BLACK 3 FT0412 2 NIPPLE, 3/8 NPT X 1 1/2 SCH 40 4 SB1314 1 BALL VALVE ASSY, FRYERS 5 FT0538 1 TEE, 1/2 X 1/2 X 3/8 BLK 6 FT0507 1 CONNECTOR, MALE 10FBU[...]

  • Page 34

    Electric Pressure Fryer Replacement Parts 32 Figure 7. Control Panel LPF/LPF-F[...]

  • Page 35

    Electric Pressure Fryer Replacement Parts 33 Table 7. Control Panel LPF/LPF-F Parts ITEM # PART # QTY DESCRIPTION 1 F0097 2 FUSE, 15A 300V SC15 TIME DELAY 2 FH0001 2 FUSE HOLDER, 15A 300V HPF-EE 3 F0154 2 BUSHING, BLK 1-3/16 HEYCO SNAP 4 F0158 1 BUSHING, BLK 1/2 HEYCO SNAP (for AN86205400, SB8654, SB8754, SB8754A, SB8783, SB8789A) 5 F0342 1 CLAMP, [...]

  • Page 36

    Electric Pressure Fryer Replacement Parts 34 Figure 8. Control Panel LPF-FC[...]

  • Page 37

    Electric Pressure Fryer Replacement Parts 35 Table 8. Control Panel LPF-FC Parts ITEM # PART # QTY DESCRIPTION 1 CP0039 1 CONTROLLER, VF D LESS HARNESS (for SB8754, SB8754A, SB8783) 2 F0097 2 FUSE, 15A 300V SC15 TIME DELAY 3 FH0001 2 FUSE HO LDER, 15A 300V HPF-EE 4 F0154 1 BUSHING, BLK 1-3/16 HEYCO SNAP 5 FT0080 2 CO NNECTOR, BOX #7483 1" 6 FT[...]

  • Page 38

    Electric Pressure Fryer Replacement Parts 36 Figure 9. Lid/Top (AN8620560S), Sheet 1 of 4[...]

  • Page 39

    Electric Pressure Fryer Replacement Parts 37 Figure 9. Lid/Top (AN8620560S), Sheet 2 of 4[...]

  • Page 40

    Electric Pressure Fryer Replacement Parts 38 Figure 9. Lid/Top (AN8620560S), Sheet 3 of 4[...]

  • Page 41

    Electric Pressure Fryer Replacement Parts 39 Figure 9. Lid/Top (AN8620560S), Sheet 4 of 4[...]

  • Page 42

    Electric Pressure Fryer Replacement Parts 40 Table 9. Lid/Top (AN8620560S) Pa rts ITEM # PART # QTY DESCRIPTION Figure 9 (sheet 1) AN8620560S LID/TOP Figure 9 (sheet 2) H0157 1 HANDLE, SPIN FOR FRYERS 1 FT0332 3 STUD, 5.5” TIGHTEN DN HN 2 K0003 2 KNOB, BLACK #85C 3 K0020 1 HUB, TIGHTEN DOWN 4 K0043 1 KNOB, ORANGE Figure 9 (sheet 3) AB86203700 1 A[...]

  • Page 43

    Electric Pressure Fryer Replacement Parts 41 Figure 10. Quick Disc onn ect Assembly Table 10. Quick Disco nne ct Assemb ly P arts ITEM # PART # QTY DESCRIPTION AB86200700 1 B0996 1 BALL, 11/16" STEEL BEARING 2 FT0429 1 QUICK DISCONNECT, PUMP SIDE 3 FT0500 1 QUICK DISCONNECT, VAT SIDE 4 FT0536 1 COUPLING, 5/8 45¦ FLARE TO 5 O0013 2 O-RING, FLU[...]

  • Page 44

    Electric Pressure Fryer Replacement Parts 42 Figure 11. Oil Vat Assembly (AN86202800)[...]

  • Page 45

    Electric Pressure Fryer Replacement Parts 43 Table 11. Oil Vat Assembly (AN86202800) Part s ITEM # PART # QTY DESCRIPTION 1 SB1991 1 QUIK DISCONNECT BRACKET WELD MENT 2 O0013 1 O-RING, FLUOROCA RBON V680-70 3 WB86202700 1 FILTER TUBI NG/DISCONN ALF LGF LPF 4 SB7659 1 FILTER SCREEN FITTING SPOTWELD 5 FS0003 1 FILTER SCREEN, TOP 6 FS0002 1 FILTER SCR[...]

  • Page 46

    Electric Pressure Fryer Replacement Parts 44 Accessories Description Accessory # Figure # Item # BASKET, LPF USES LIFT HANDLE B0111B Figure 13 1 BRUSH, DRAIN (LONG WHITE ) B0075 Figure 13 2 BRUSH, L TIPPED 40152 B0063 Figure 13 3 BRUSH, LONG #5702 B0051 Figure 13 4 BRUSH, POT SCRUBBER, WHITE B0049 Figure 13 5 BRUSH, SHORT #6175 B0052 Figure 13 6 FI[...]

  • Page 47

    Electric Pressure Fryer Replacement Parts 45 Description Component # Figure # Item # BRACKET BACK PLATE, ALFFA061 LZ0011 Figure 14 7 SCREW, 10-24 X 3/4 HEX HD SCR426 Figure 14 8 CALROD, 208V 4500W LPF (W) CALROD, 240V 4500W LPF (W) C0292 C0294 Figure 14 9 NUT, 5/8-18 HEX NUT237 Figure 14 10 WASHER, TEFLON-FRYER CAL RO D FT0059 Figure 14 11 WASHER, [...]

  • Page 48

    Electric Pressure Fryer Replacement Parts 46 10 11 12 13 14 15 16 17 18 19 20 21 22 23[...]

  • Page 49

    Electric Pressure Fryer Wiring Diagrams 47 Wiring Diagrams Refer to the table below to find the wirin g diagram a s sociated with your unit. Wiring Diagram Diagram # Figure # LPF-F 208V/60HZ/1 or 3 Phase 240V/ 60HZ/1 or 3 Phase SB862915 Figure 15 LPF 208V/240V, 3 Phase SB862916 Figure 16 LPF 220V/380V(1 or 3 Phase) or 240V/415V (1 or 3 Phase ) SB86[...]

  • Page 50

    Electric Pressure Fryer Wiring Diagrams 48 Figure 15. LPF-F 208V/60HZ/1 or 3 Phase 240V/60HZ/1 o r 3 Phase M[...]

  • Page 51

    Electric Pressure Fryer Wiring Diagrams 49 Figure 16. LPF 208V/240V, 3 Phase M[...]

  • Page 52

    Electric Pressure Fryer Wiring Diagrams 50 Figure 17. LPF 220V/380V(1 or 3 Phase) or 2 40V/41 5V (1 or 3 Phase) M[...]

  • Page 53

    Electric Pressure Fryer Wiring Diagrams 51 Figure 18. LPF-FC 208V/3 Phase or 240V/3 Phase[...]

  • Page 54

    Electric Pressure Fryer Wiring Diagrams 52 Figure 19. LPF-FC 208V/60HZ/1 Ph ase[...]

  • Page 55

    Electric Pressure Fryer Wiring Diagrams 53 Figure 20. LPF-FC 240V/415V/3 Pha s e or 220V/380V/3 Phase[...]

  • Page 56

    Electric Pressure Fryer Wiring Diagrams 54 Figure 21. LPF-F 220V/380V/3 Phase or 240V/415V /3 Phase[...]

  • Page 57

    Electric Pressure Fryer Notes 55 Notes[...]

  • Page 58

    Electric Pressure Fryer 56[...]

  • Page 59

    Electric Pressure Fryer 57[...]

  • Page 60

    P.O. Box 80400, Simpsonvill e, S.C. 29680-0400, USA http://www.bkideas.co m Made and printed in t he U.S.A LI0804/1008[...]