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BIC VOLVO C30 T5 manual

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Table of contents for the manual

  • Page 1

    V olvo C30 T5 Front Mount Intercooler System Installation Manual[...]

  • Page 2

    V olvo C30 T5 Intercooler System / Installation Manual Bell Intercoolers, inc. © 2009 All rights reserved. C30-IMv1 Contents Important Information i Parts List i Required T ools and Materials 1 1.0 - V ehicle Preparation 1 2.0 - Removing and T rimming Front Fascia (Nose Section) 2 3.0 - Removing Factory Intercoolers and T ubes 3 4.0 - Installing N[...]

  • Page 3

    V olvo C30 T5 Intercooler System / Installation Manual 1 Bell Intercoolers, inc. © 2009 All rights reserved. C30-IMv1 Required T ools and Materials T o effici supplied with your intercooler . T ools • 1/4” Drive Ratchet • T20 and T30 T orx Bits and Suitable Driver • 1/4” Drive Extensions - 3” Length • Small Flat-head Screwdriver •[...]

  • Page 4

    V olvo C30 T5 Intercooler System / Installation Manual 2 Bell Intercoolers, inc. © 2009 All rights reserved. C30-IMv1 Removing Front Fascia (Nose Section) The first step in the installation will involve removal of the front fascia (front nose section) of the vehicle (see Fig. 2.1). The front fascia of the C30 is comprised of two pieces, an upper [...]

  • Page 5

    V olvo C30 T5 Intercooler System / Installation Manual 3 Bell Intercoolers, inc. © 2009 All rights reserved. C30-IMv1 • Carefully remove the five (5) plastic rivets securing the front fascia to the upper radiator bulkhead (see Fig. 2.4). Please note, these rivets are designed to be reused. Using a Phillips screwdriver press the center section o[...]

  • Page 6

    V olvo C30 T5 Intercooler System / Installation Manual 4 Bell Intercoolers, inc. © 2009 All rights reserved. C30-IMv1 • Loosen hose clamp securing intercooler outlet hose to intercooler and disconnect hose from intercooler . 3.3 Remove Hose Clamps The factory hose clamps will be replaced with high-strength T -bolt hose clamps for use with your n[...]

  • Page 7

    V olvo C30 T5 Intercooler System / Installation Manual 5 Bell Intercoolers, inc. © 2009 All rights reserved. C30-IMv1 the on the factory intercooler . Refer to Figure 4.1 to ensure proper orientation of the sensor relative to the intercooler . • Apply a thin coating of motor oil to the IA T sensor o-ring. • Carefully insert sensor into new int[...]

  • Page 8

    V olvo C30 T5 Intercooler System / Installation Manual 6 Bell Intercoolers, inc. © 2009 All rights reserved. C30-IMv1 4.6 Recheck All Fasteners, Hose Clamps and Connections Before proceeding, recheck all hose clamps for proper installation and clearance. Also recheck intercooler position (as per step 4.3) and all mounting fasteners. Recheck IA T s[...]

  • Page 9

    V olvo C30 T5 Intercooler System / Installation Manual 7 Bell Intercoolers, inc. © 2009 All rights reserved. C30-IMv1 T rim and Install Front Fascia (Nose Section) This step requires relatively easy trimming of the plastic and urethane components of the front fascia. All trimming can be easily accomplished with a hacksaw or cutting wheel and clean[...]

  • Page 10

    V olvo C30 T5 Intercooler System / Installation Manual 8 Bell Intercoolers, inc. © 2009 All rights reserved. C30-IMv1 • Draw lines on side surfaces connecting upper and lower corners (see Fig. 6.1). • Using hacksaw or cutting wheel, care- fully cut along lines. • Carefully clean up cut edges with file and/or sandpaper . 6.4 Reinstall Front [...]