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Banner P4 manual

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Table of contents for the manual

  • Page 1

    Field Guide Featuring the PresencePLUS ® P4 GEO Vision Sensor[...]

  • Page 2

    Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 2 Vis ion Sen sor s Overview The PresencePLUS P 4 GEO is a vision sensor that inspec ts an area for features in any orient ation or location. Par ts to be inspected can travel randomly through the sensing are a, saving the cost and complexit y of [...]

  • Page 3

    Page 3 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Re mot e TE ACH Ca pab ili ty Aft er i nit ial setu p, th e P4 G EO ca n lea rn a new tar get with out a PC . Pr ese nce PL US So ft war e Eas y to use; requ ire s mi nim al tr ain ing Li ve Vi de o Fee d The P4 GE O pro vid es[...]

  • Page 4

    Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 4 Vis ion Sen sor s Features Bi- Col or S tat us In dic ato rs • Gre en = P ASS Red = F AI L • Gre en = POWE R Red = ERR OR • Gre en = READ Y Y ell ow = TR IGG ER Len s • Sta nda rd C -mo unt Hou sin g • Bla ck a nod ize d alu min um •[...]

  • Page 5

    Page 5 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s 12- Pin Dis cre te I/ O • Rem ote TEA CH • Ext ern al T r igg er • Pro duc t Ch ang e • 4 us er -con fig ura ble I/ O • RS- 232 con nec tio ns • 10- 30V dc NTS C Vi deo Moni tor (Op tio nal ) • Liv e im age s • [...]

  • Page 6

    Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 6 Vis ion Sen sor s 360° Pattern Matching P ASS P ASS F AIL • Dur ing Set up, the us er i den tif ies a sect ion of the ima ge co nta ini ng th e ta rge t pat ter n in t he sen sor ’ s fie ld of vie w (FO V). • A te mpl ate of the pat ter n[...]

  • Page 7

    Page 7 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s In spe cti on Remote TEACH In spe cti on In spe cti on Ch ang e TE ACH New Co ndi tio n • The P4 GE O ins pec ts a n ROI for mis sin g, inc orr ect or “sm udg ed” cha rac ter s. • Whe n th e dat e cod e ch ang es, the G[...]

  • Page 8

    Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 8 Vis ion Sen sor s Correct Container Lid Inspection Application Obj ective : Ve rif y that dair y product car tons have the correct lids, preventing the potentially costl y return of a shipment. Sensors / Compone nt s: - P 4 GEO P 4GR - 8 mm Lens[...]

  • Page 9

    Page 9 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Correct Container Lid Inspection Application: User Interface T o ols Scr een • Blu e li nes iden tif y edg es. • The red rect ang le sh ows the ROI fo r th e GEO Coun t to ol . Ru n Scr ee n P ASS • Mat chi ng pat ter n p[...]

  • Page 10

    Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 10 Vis ion Sen sor s Correct Part Verification Application Obj ective : Ve rif y that the correct par t s are ejected from a feeder bowl. A s fastener s eject from the feeder bowl, a correc t fas tener in any orienta tion must be verif ied and an[...]

  • Page 11

    Page 11 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Correct Part Verification Application: User Interface T o ols Scr een • Blu e li nes iden tif y edg es. • The red rect ang le sh ows the ROI fo r th e GEO Coun t to ol . Ru n Scr ee n P ASS • Mat chi ng pat ter n pas se[...]

  • Page 12

    Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 12 Vis ion Sen sor s Date Lot Code Application Obj ective : Inspect the current date and lot codes on film c ar tons Sensors / Compone nt s: - P 4 GEO P 4GR - 8 mm Lens LCF0 8 - LEDGR62X62M Green Ring Light - D1 0 T rigger Sensor Operation: The P4[...]

  • Page 13

    Page 13 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Date Lot Code Application: User Interface T o ols Scr een • Blu e li nes iden tif y edg es. • The red rect ang le sh ows the ROI fo r th e GEO Coun t to ol . Ru n Scr ee n P ASS • Mat chi ng pat ter n pas ses , reg ard l[...]

  • Page 14

    Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 14 Vis ion Sen sor s Component Inspection Application Obj ective : Ve rif y that a but ton assembly is assembled and oriented correctl y before it is mounted in a steering wheel. Sensor Mod el: - P 4 GEO P 4GI - 1 2 mm Lens LCF1 2 - LEDBA80X80M Bl[...]

  • Page 15

    Page 15 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Component Inspection Application: User Interface Ru n Scr ee n F AIL • Onl y tw o mat chi ng pa tte rns are foun d. T o ols Scr een • Blu e li nes iden tif y edg es. • The red rect ang les show the ROI fo r ea ch GE O Co[...]

  • Page 16

    Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 16 Vis ion Sen sor s User Interface: Setup Menu Th e Set up Menu cap tur es a ref ere nce ima ge a nd se ts the t rig ger opt ion s. T ri gge r Opt ion s • Co nti nuo us • Ma nua l • Ex ter nal • OF F • T r igg er t rig ger s the sens or[...]

  • Page 17

    Page 17 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s User Interface: T ools Menu Th e T oo ls Menu est abl is hes the insp ec tio ns t hat a sen sor wil l ex ecu te. Loc ati on – “Fin d” • Lo cat e too l • Ge ome tri c Fi nd t ool (GE O Fi nd) Qui ck T e ach • Con fi[...]

  • Page 18

    Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 18 Vis ion Sen sor s User Interface: T each Menu Th e T ea ch Menu set s th e jud gm ent tol era nce s of ins pec tio ns on a go od p rod uct . Sam ple Siz e • Use the Coun t op tio n whe n the re i s a kno wn s amp le se t siz e Cap tur e Co nt[...]

  • Page 19

    Page 19 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s User Interface: Run Menu Th e Run Men u mo nit ors the ins pec tio ns . Res ult s/N avi gat ion Win dow • Eac h to ol ca n be e xpa nde d to sh ow t he dat a co lle cte d • The win dow help s to q uic kly trou ble sho ot a[...]

  • Page 20

    Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 20 Vis ion Sen sor s Model Description P4GRKB P4 GEO Right-Angle Sensor Basic Kit P4GIKB P4 GEO In-line Sensor Basic Kit Basic Kits Ba sic kit s inc lu de se ns or an d th e ap pro pri at e bra ck et. T o co mpl et e a so lut ion kit , ad d len si[...]

  • Page 21

    Page 21 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s P4 GR B 23 12 S RR K Se nso r P4GR P4 GE O Ri gh t-A ng le S en so r P4GI P4 GE O In- L in e Se ns or K Ki t B Br ac ke t Ca ble Len gth 0 6 6 f e et 23 23 f ee t 32 32 fe e t Le ns Fo ca l Len gt h in m m 08 8 m m 1 2 1 2 mm [...]

  • Page 22

    Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 22 Vis ion Sen sor s Lensing Model Description LCF04 4 mm lens LCF08 8 mm lens with focus locking LCF12 12 mm lens with focus locking LCF16 16 mm lens with focus locking LCF25R 25 mm lens LCF25LR 25 mm lens with focus locking LCF50L1R 50 mm lens w[...]

  • Page 23

    Page 23 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Lighting Spe cia lty Lig hti ng • O n-a xis , hig hly diff use d an d ind ire ct lig hti ng o pti ons for sp eci al- nee ds app lic ati ons • R efe r to Ba nne r Li ght ing Guid e (P/ N 69 951 rev . C or late r) f or mo re[...]

  • Page 24

    Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 24 Vis ion Sen sor s Model Numbers Right-Angle: P4GR In-Line: P4GI Part Numbers Right-Angle: 71431 In-Line: 71432 Imager 2.56 x 2.06 mm (0.10" x 0.08"), 3.25 mm (0.13") diagonal CMOS; pixel size 20 x 20 microns Exposure Time 0.01 to[...]

  • Page 25

    Page 25 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Communication RJ-45 Ethernet RS-232 flying leads Display Options PC or NTSC video (9 m [30'] max. cable length) Memory Stores up to 12 inspection files Power Voltage: 10-30V dc (24V dc if a light sour ce is powered by t[...]

  • Page 26

    Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Page 26 Vis ion Sen sor s Model Imager T echnology Imager Size Housing Style Lensing Options Live Video Communication Discrete I/O CCD 64 0 x 480 In- lin e Sta nda rd C-M oun t NTSC E the rnet RS- 232 C 6 Con fig ura ble Fun cti onal Ti min g CMO S 128[...]

  • Page 27

    Page 27 Banner Engineering Corp. • Minneapolis, MN USA www.bannerengineering.com • T el: 763.544.3164 Vis ion Sen sor s Model User Interface Location/Rotation Adjustment Vision T ools Analysis Inspection Configuration Multiple Inspections Men u-D rive n Loc ate (+/ –) 90 ° Rot ati on Pat ter n Fin d (+/ –) 10 ° Rot ati on Pat ter n Cou nt[...]

  • Page 28

    F or a d di t i on a l in f o rm a t io n . .. 971 4 10 th A ven ue N ort h • M inn eap oli s, MN 554 41 • Pho ne: 763- 544 -31 64 • ww w .ba nne ren gin eer ing .co m p/n 117 998 • Printed in USA 06/04 P/N 118000 Lens Selection Guide P/N 69950 rev . C or later Lighting Guide P/N 69951 rev . C or later Quick Start P/N 118000 User’ s Manua[...]