B&B Electronics CR-25E manual

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Table of contents for the manual

  • Page 1

    © 2007 B&B ARMR B&B ARMR Rev C MODEL CR - 25E Cable Beam Barrier INSTALLATION AND OPERATIONS MANUAL B&B ARMR CORPORATION CORPORATE AND TECHNICAL SUPPORT: FIELD SERVICE SUPPORT: 2009 CHENAULT DRIVE 1934 OLD GALLOWS ROAD SUITE 114 CARROLLTO N, TX 75006 VIENNA, VA 22182 TELE PHONE: (800) 367 - 0387 TELE PHONE: (703) 752 - 6108 FAX: (972) [...]

  • Page 2

    Installation & Operations Manual CR - 25E Cable Beam Barrier Introduction ii © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 INTRODUCTION Welcome Congratulations on your purchase of a B&B ARMR warning gate. We have years of exper ience in all aspects of perimeter security and related disciplines, and our products are used throu[...]

  • Page 3

    Installation & Operations Manual CR - 25E Cable Beam Barrier Introduction iii © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 As the user, you are responsible for correct and safe installation, operation, and maintenan ce of this equipment. Users must follow the specific instructions and safety precautions located in this manual. I[...]

  • Page 4

    Installation & Operations Manual CR - 25E Cable Beam Barrier Table of Contents iii © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 Table of Contents INTRODUCTION ....................................................................................................... ii Welcome ........................................................[...]

  • Page 5

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 4 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 1. INSTALLATION, ADJUSTMENT AND MAINTENANCE 1.1 CR - 25 E Installation Instructions (Reference Drawing: 0025 - 0050 - A) NOTE: Failure to install your barrier properly could[...]

  • Page 6

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 5 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 NOTE: This barrier has been completely assembled and te st run through 24 complete cycles under full power at the factory. If satisfactory operation is not displayed in step[...]

  • Page 7

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 6 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 1.2 CR - 25E Start Up Instructions NOTE: These instructions assume installation has been completed. If necessary, refer to the en closed installation instructions. 1. Remove[...]

  • Page 8

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 7 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 1.5 CR - 25E Lubrication Instructions (Refere nce Drawing: 0025 - 0053 - B ) Mechanism lubrication should be checked at least once per month . Transmission (Item 5 on Assemb[...]

  • Page 9

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 8 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 Connecting Rod Ends (Items11 & 13): 1. Grease with Texaco Marfak 2 or equal. 2. Wipe off excess. Limit Switch Drive Chain (Item 8): 1. Spray chai n with any good aerosol[...]

  • Page 10

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 9 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 1.7 Recommended Replacement Oils for CR - 25E Direct replacement of oils is very complicated and should be considered carefully when doing so. The following oils are recomme[...]

  • Page 11

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 10 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 1.8 Brake A ssembly Instructions (Referenc e Drawing: 00 40 - 00 23 - C ) IMPORTANT : Unless specified, the replacement brake assembly does not include a solenoid or a brak[...]

  • Page 12

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 11 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 If the solenoid continues to buzz, the solenoid release rod may be out of alignment. Loosening the screw between the Solenoid Plunger and Release Rod (Item 7) should allevi[...]

  • Page 13

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 12 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 1.10 Limit Switch Replacement Instructions WARNING: DISCONNECT BARRIER POWER BY THROWING THE MAIN POWER SWITCH (S1) OFF BEFORE BEGINNING. 1. Remove the old limit switch fro[...]

  • Page 14

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 13 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 1.11 Field Balancing Instructions IMPORTANT: EVERY BARRIER IS BALANCED AT THE FACTORY BEFORE IT IS SHIPPED. IF ANY ADDITIONS OR CHANGES ARE MADE TO THE BARRIER ARM IN THE F[...]

  • Page 15

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 14 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 1.12 Gat e Arm Balancing Instructions These adjustments are set at the manufacturing facility and should not need to be adjusted in the field unless the arms have been modi[...]

  • Page 16

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 15 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 1.13 Adjusting the Barrier Movement When installing or maintaining a CR - 25 barrier, setting the limit switches and connecting rod length proper ly can be confusing at tim[...]

  • Page 17

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 16 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 1) Determine the direction of rotation of the cranks. In a standard installation, the cranks pivot toward the motor, and the roadway. The limit switch cams rotate the same [...]

  • Page 18

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 17 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 5) Manually rotate the barrier into its fully closed to traffic position. Note: At fully closed, the lower drive crank should have rotated through 180 degrees, and should b[...]

  • Page 19

    Installation & Operations Manual CR - 25E Cable Beam Barrier Installation, Adjustment & Maintenance 18 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 8) With the barrier in the fully raised or lowered position, loosen the lock nuts on the connecting rods and turn the rods to increase or decrease their length. Adjust the [...]

  • Page 20

    Installation & Operations Manual CR - 25E Cable Beam Barrier Specifications 19 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 2. SPECIFICATIONS APPLICATIONS The CR - 25 Electromechanical Crash Beam Barrier Gate will typically be used as a safety barrier. Typical applications will include embassies, nuclear facilities, "[...]

  • Page 21

    Installation & Operations Manual CR - 25E Cable Beam Barrier Specifications 20 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 The main arm shaft will be mounted in heavy duty ball bearings. The main arm shaft will be not less than 2 inches in diameter. Shaft material will be ASTM A311 Class B high strength, stressproof steel[...]

  • Page 22

    Installation & Operations Manual CR - 25E Cable Beam Barrier Specifications 21 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 SAF ETY SWITCHES, TERMINAL BLOCKS AND WIRING To protect operating and maintenance personnel from injury during service or installation, a manual disconnect switch will be furnished, installed and full[...]

  • Page 23

    Installation & Operations Manual CR - 25E Cable Beam Barrier Accessories and Major Compo nents 22 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 3. ACCESSORIES AND MAJOR COMPONENTS 3.1 Housing Assembly – 0025 - 0050 - A B&B ARMR 2009 Chenault Dr., #114 Carrollton, Tx 75006 800-367-0387 CR-25E OPERATOR ASSEMBLY[...]

  • Page 24

    Installation & Operations Manual CR - 25E Cable Beam Barrier Accessories and Major Compo nents 23 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 3.2 Oper ator Assembly – 0025 - 0053 - B B&B ARMR 2009 Chenault Dr., #114 Carrollton, Tx 75006 800-367-0387 OPERATOR ASSEMBLY CR-25 BARRIER A[...]

  • Page 25

    Installation & Operations Manual CR - 25E Cable Beam Barrier Accessories and Major Compo nents 24 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 3.3 Brake Assembly – 0040 - 0023 - C B&B ARMR 2009 Chenault Dr., #114 Carrollton, Tx 75006 800-367-0387 UNIVERSAL VT BRAKE ASSEMBLY[...]

  • Page 26

    Installation & Operations Manual CR - 25E Cable Beam Barrier Accessories and Major Compo nents 25 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 3.4 Limit Switch Assembly - 0040 - 0009 - F 8 CIRCUIT LIMIT SWITCH ASSEMBLY B&B ARMR 2009 Chenault Dr., #114 Carrollton, Tx 75006 800-367-0387[...]

  • Page 27

    Installation & Operations Manual CR - 25E Cable Beam Barrier Accessories and Major Compo nents 26 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 3.5 Motor Cut Sheet[...]

  • Page 28

    Installation & Operations Manual CR - 25E Cable Beam Barrier System Drawings 27 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 4. SYSTEM DRAWINGS 4.1 Installation – 22 ’ Clear Op ening CR-25E CABLE BEAM BARRIER 22' CLEAR OPENING B&B ARMR 2009 Chenault Dr., #114 Carrollton, Tx 75006 800-367-0387[...]

  • Page 29

    Installation & Operations Manual CR - 25E Cable Beam Barrier System Drawings 28 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 4.2 Installation – 14’ Clear Opening CR-25E CABLE BEAM BARRIER 14' CLEAR OPENING B&B ARMR 2009 Chenault Dr., #114 Carrollton, Tx 75006 800-367-0387[...]

  • Page 30

    Installation & Operations Manual CR - 25E Cable Beam Barrier System Drawings 29 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 4.3 Wiring B&B ARMR 2009 Chenault Dr., #114 Carrollton, Tx 75006 800-367-0387 CR-25E CABLE BEAM BARRIER 110V, SINGLE PHASE, 1/2HP[...]

  • Page 31

    Installation & Operations Manual CR - 25E Cable Beam Barrier Warranty 30 of 31 © 200 7 B&B ARMR WWW . BB - ARMR . COM (800) 367 - 0387 5. WARRANTY B&B - ARMR CORPORATION warranties for a period of one year, after delivery F.O.B. plant, unless otherwis e specified by Supplier, from failure of operation in ordinary use and against defect[...]