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The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Aztech Systems 4 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
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First and foremost, an user manual of Aztech Systems 4 should contain:
- informations concerning technical data of Aztech Systems 4
- name of the manufacturer and a year of construction of the Aztech Systems 4 item
- rules of operation, control and maintenance of the Aztech Systems 4 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Aztech Systems 4 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Aztech Systems 4, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Aztech Systems service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Aztech Systems 4.
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It is mostly in the manuals where we will find the details concerning construction and possibility of the Aztech Systems 4 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
- 1 - Version 1-2000 Novemb er 2000 OPERATION AND MA INTENANCE MANU A L FOR TX 2, 4, 8, 16, 32 LOW PROFILE HYDRAUL IC TORQUE WRENCHES Series TX-2, T X-4, T X-8, TX-16 and TX- 32 Low Prof ile Hydraulic T orque Wren ches are d esigned fo r installing and removin g large bo lts hav ing minima l wrench clearance at o ffsh ore platforms , pow er plants,[...]
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Page 2
- 2 - FAILURE TO OBS ERVE THE FOLLOWING W ARNINGS COULD RESULT IN INJ URY USING TH E TOOL • Keep hands, lo ose clot hing and long hair aw ay fro m the re action a rm and w orking area during operatio n. Do no t attempt to support the t ool wit h your ha nds during o peration. • This too l will exert a strong react ion forc e. Use proper mechani[...]
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Page 3
- 3 - PLACING THE TOOL IN SERVICE ADJUSTMENTS SETTING THE TORQUE After deter mining the desir ed torq ue, use the torque c on- version chart on the Shro ud or the tor que conversio n charts on page s 5 and 6 to deter mine the pressure that is necessar y to achieve that torque. 1. Connect t he tool to the po wer supply and turn t he pump on. 2. Dep [...]
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Page 4
- 4 - TX Series T orque Con version Chart Bar/N.M. TX-2 TX-4 TX-8 TX-16 TX-32 Hex 3/4" to 1-13/1 6" 1-7/8" to 2 -3/8" All Hex Sizes All Hex Sizes 2-5/8" to 3 -15/16" 4" to 4-5/8" 2-7/16" to 4-5/8" 4-11/16" to 6-1/2" Sizes 19 to 46MM 47 to 60MM All Hex Sizes All Hex Sizes 65 to 100MM 105 to[...]
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Page 5
- 5 - TX Series Torque Conversion Chart P.S.I./FT./lbs TX-2 TX-4 TX-8 T X-16 TX-32 Hex 3/4" to 1-13/1 6" 1-7/8" to 2 -3/8" All Hex Sizes All Hex Sizes 2-5/8" to 3 -15/16" 4" to 4-5/8" 2-7/16" to 4-5/8" 4-11/16" to 6-1/2" Sizes 19 to 46MM 47 to 60MM All Hex Sizes All Hex Sizes 65 to 100MM 1[...]
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Page 6
- 6 - TX - 16, TX - 32 SERIES LINK TX - 2, TX - 4, TX - 8 SERIES LINK[...]
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Page 7
- 7 - Part Numbers for Ordering (LINKS) Part TX2 TX4 T X8 TX16 TX32 1 SIDE PL A TE - L TX-2- L01 TX-4- L01 TX-8- L01 TX-16- L01 TX-32- L01 2 SIDE PL A TE - R TX-2- L02 TX-4- L02 TX-8- L02 TX-16- L02 TX-32- L02 3 DRIVE PL ATE TX-2- L03 TX-4- L03 TX-8- L03 TX-16- L03 TX-32- L03 4 DRIVE PIN TX-2- L05 TX-4- L05 TX-8- L05 TX-16- L05 TX-32- L05 5 DRIVE P[...]
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Page 8
- 8 - TX - 2, TX - 4, TX - 8 SERIES CYLINDER TX - 16, TX - 32 SERIES CYLINDER[...]
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Page 9
- 9 - Part Numbers for Ordering (CYLIND ERS) Part TX2 T X4 TX8 TX16 TX32 1 HOUSING TX-2-C01 TX-4-C01 TX-8-C01 TX-1 6-C01 TX-32-C01 PISTON ROD A SSEM BLY TX-2 -C03 TX-4-C03 TX-8-C03 TX-16 -C03 TX-32-C03 2 PISTON ROD TX-2-C03-1 N/A N/A TX-16-C03-1 TX-32-C03-1 3 PISTON C A P N/A N/A N/A TX-16-C03-2 TX-32-C03-2 VALVE B ALL N/A N/A N/A TX-16-C03-3 TX-32[...]
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Page 10
- 10 - Maintenance Section Alway s turn off t he powe r supply, bleed off hydraulic fluid fro m the hose co nnections on the cy linder assembly and disconnect t he hoses before a ttempting to repa ir or perfor m maintenance on this to ol. Alway s wear eye pr otectio n when opera ting or perfor ming maintenance on t his tool. DISASSEMBLY General Ins[...]
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Page 11
- 11 - unscrew and r emove the pisto n head fro m the sha ft with the Pisto n O-ring (1 7). 7. Pull the Piston shaft out o f the Housing. 8. If the Sliders ( 5) must be re placed, position the Slider Pin (14 ) over a clear ance opening in a soft bloc k and use a small dr ift to tap the Pin out of the Sliders and shaft. 9. If the Rod Seal (16) needs[...]
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Page 12
- 12 - 7. Wipe a thin film of Marine G rade Moly Lube onto t he inner race of t he large op ening in the Dri ve Plate. 8. Position the Ratc het (6) in the central o pening of the Drive Plate. 9. Insert the Dri ve Segment (7 ) into the op ening adja cent to the Ratchet. M ake cert ain t he tee th of the R atchet corre ctly engage the t eeth of t he [...]
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Page 13
- 13 - the outer edge o f both Slid ers or d eep enough to prevent the sha ft ends from dragging o n the Hous ing walls. 6. Install the Pisto n O-ring (1 7) in the inter nal groove of the Seal Ring ( 5). 7. Install the asse mbled Seal Ring and P iston O-rin g on the hub at the lar ge end o f the P iston Rod. 8. Install the Pisto n Seal P late (4) i[...]
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Page 14
- 14 - Troubleshootin g Guide Trouble Probable Cause Solution Couplers are not securely at tached to the tool or pump Check the Coupler connections and m ake certain that they are connected. Coupler is defective Replace any defective Coupler. Defective remote control switch Repl ace the switch and/or c ontrol pendent Piston will not advance or retr[...]