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Avery 7112 HF manual

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Table of contents for the manual

  • Page 1

    User's Manual Electr o-Sealer 7112 H F A VERY DENNISON Manual Edition 3.1 10 August 2004 Manual Part Number 701395[...]

  • Page 2

    This page left blank intent ionally.[...]

  • Page 3

    Users Manual Electro-Sealer 7112 HF Contents • • • • i Conte nts Warranty Information 1 Limited Warranty....................................................................................................................... 1 Parts ..............................................................................................................[...]

  • Page 4

    ii • • • • Contents Users Manual Electro-Sealer 7112 HF Electrical Sch ematic – Part 4 ................................................................................................... 21 Pneumatic Drawings 22 Pneumatic Schem atic ...........................................................................................................[...]

  • Page 5

    Users Manual Electro-Sealer 7112 HF Warrant y Information • • • • 1 Warranty Info rmation Limited W arranty AVERY DENNI SON exte nds the follo wing warranties to th e original purc haser of a AVERY DENNI SON Ele ctro-Sealer that has bee n installed and oper ated using recommende d pro cedures and ope rating conditions. Parts Parts found d e[...]

  • Page 6

    2 • • • • Safety Instructions Users Manual Electro-Sealer 7112 HF Safety Ins truction s Warning When using elec tric too ls, basic safet y precautio ns should al ways be follo wed to reduce the ris k of fire, electric shock, a nd per sonal injury. Fa ilure to follo w these instructions ca n result in se vere p ersonal injur y. READ AL L INS[...]

  • Page 7

    Users Manual Electro-Sealer 7112 HF Model 7112 Hop per Feed Heat Sealer • • • • 3 Model 7 112 Hopp er Feed H eat Sealer The 7 112 HF Sealer has been designed to auto mate the feeding o f labels, floc ks and stackable e mbroideries. Precision and versatili ty have bee n the keynotes o f its design. Precisio n in that each ite m can b e repe [...]

  • Page 8

    4 • • • • Model 7112 Hopper Feed Heat Se aler Users Manual Electro-Sealer 7112 HF Unit Specif ication Physical Size W 17 ” X D 17 ” X H 28 ” Weight 100LBS Air Consumption 5 CFM Electrical Use 120 V – 15 AMP AC Transfer Size Max 3 ” X 3 ” Top Heat Max – 550 °F Bottom Heat Max – 550 °F Pressure Max 125 PSI Dwell Time Electro[...]

  • Page 9

    Users Manual Electro-Sealer 7112 HF Installation • • • • 5 Installatio n 1. Plac e machine on solid table. 2. Connect compressed a ir servic e of 80 PSI to air regulator input. 3. Put main plug into so urce of a current AC 120 VAC @ 15 Amps. 4. T urn on main switch. 5. Fill hopp er with labels/ transfer s (For lab els, adhesive side d o wn)[...]

  • Page 10

    6 • • • • Installation Users Manual Electro -Sealer 7112 HF 1 Voltage Supp ly - 1760-L18 A W A 85 to 264 V ac 50/60 H z 7 Esc button - One m enu back - Exit functi on rela y parameter m enu without saving 2 Inputs - 1760-L18 A W A 12 i nputs 0 to 264 V ac 8 Interface (w ith cover) - Slot for m em ory card - Sock et for PC interf ace cable 3[...]

  • Page 11

    Users Manual Electro-Sealer 7112 HF General Descripti on • • • • 7 General Description Main Switch This turns the machine o n and o ff. Auto Switch Turning this s witch to the " on" position will acti vate the fee d system, tra nsporting a label fro m the hopper to underneath t he electrod e, ready for sealing. Vacuum On Off Switc[...]

  • Page 12

    8 • • • • General Description Users Manual Electro-Seale r 7112 HF Basic Sealing Heat, d well time, and pr essure a re the basic f undamentals t hat deter mine the res ults obtainable on a thermo -plastic sealing a pplication, s uch as Electr o-Seal labeli ng. It is impossible with the var iety of fabric materials and construc tions, as wel[...]

  • Page 13

    Users Manual Electro-Sealer 7112 HF General Descripti on • • • • 9 Leveling t he Press 1. With the heat on, set t he dwell timer for one ( 1) second or less; put a li ght colored cloth or pa per on the base p late (bo ttom platen); the n, put a p iece of carbon p aper, carbo n side do wn. Run the machine trough a c ycle. T he carbon p aper [...]

  • Page 14

    10 • • • • Operation Users Manual Electro-Seale r 7112 HF Operation To put your Electro-Sealer into operatio n, turn on the main switch. Set t he plate and electrod e heat controls to the desired temperature. Turn on the vac uum pu mp by using the s witch located on the p ower cord for the pump. Turn on the auto switc h. This will ca use th[...]

  • Page 15

    Users Manual Electro-Sealer 7112 HF Operation • • • • 11 SERIES 32DZ INDEX: Press ing the IN DEX k ey advances the displa y to the nex t menu item . May also be use d in conjunct ion with oth er ke ys as noted belo w. UP ARROW: Increm ents a va lue, changes a m enu ite m , or selects the item to ON. The m aximum value obt ainabl e is 9999 r[...]

  • Page 16

    12 • • • • Operation Users Manual Electro-Seale r 7112 HF Security Le vel Selection Four levels o f security are p rovided . The display shows the current sec urity level. To change sec urity levels c hange the pass w ord value using the UP ARRO W and DOWN ARROW ke ys and pressing t he ENTER ke y. Refer to the password tab le (follo wing) f[...]

  • Page 17

    Users Manual Electro-Sealer 7112 HF Regular Maintena nce • • • • 13 Regu lar Maintenan ce 7112 Series H opper Feed 1. Remove accumulated moisture form the air filter by openi ng the bleed valve located at the base of the filter b owl. 2. T o check the seali ng area for a n out of para llel conditio n: with the heat on, set the timer for one[...]

  • Page 18

    14 • • • • Regular Maintenance Users Manual Electro-Sealer 7112 HF Troubl e Shooting Symptoms Probable Cause Corrective Action Timer doe s not move b ut press op erates Hold S witch turned on. Hold S witch should be tur ned off. Defective ti mer. Replace ti mer. No heat / no movements Bad fuse. Check and / o r replac e fuse. No po wer. Chec[...]

  • Page 19

    Users Manual Electro-Sealer 7112 HF Regular Maintena nce • • • • 15 Symptoms Probable Cause Corrective Action Vacuum ar m moves too fast or too slow Flow contro ls out of adj ustment Adjust for s mooth motio n, not to o fast Vacuum ar m does not go to ready position when auto switch is acti vated Relay not working Switch not working Replace[...]

  • Page 20

    16 • • • • Regular Maintenance Users Manual Electro-Sealer 7112 HF Sealing Pro blems Symptoms Probabl e Cause Correc tive Action Uneven seal ing of label . Machine out of level; pl ates not parallel. Check and Adjust Hitting a seam or butto n with electrode. Relocate the label or us e sm allest electrode possible. Uneven thick ness in lab e[...]

  • Page 21

    Users Manual Electro-Sealer 7112 HF Electrical Drawings • • • • 17 Electr ical Drawings[...]

  • Page 22

    18 • • • • Electrical Dra wings Users Manual Electro-Sealer 7112 HF Electrica l Schematic – Part 1 BROWN BROWN YELLOW YELLOW 25 C NO 43 60 91 92 24 63 TB-3 54 54 7 30 M / C SOLENOID VALVE 60 47 43 49 12 11 10 Q6-1 Q6-2 Q5-2 Q5-1 40 45 38 39 8 9 AUTO SWITCH ARM R.H. SWITCH ARM L.H. SWITCH HOPPER SOLENOID VALVE FEED SOLENOID VALVE 77 75 77 [...]

  • Page 23

    Users Manual Electro-Sealer 7112 HF Electrical Drawings • • • • 19 Electrica l Schematic – Part 2 Q2-1 CABNET SWITCH HOP.SOL. VALVE FEED SOL. VALVE M/C SOL. VALVE VAC. A-B 77 75 Q4-2 43 71 75 77 73 75 TB-2 Q3-2 J3 Q4-1 J2 Q3-1 Q2-2 J1 Q1-2 Q1-1 VAC. ON/ OFF 73 7112 HF 1-3 VAC. SWITCH 71 71 J11 AUTO SWITCH C NO 26 J11 NO J10 33 24 C MAIN S[...]

  • Page 24

    20 • • • • Electrical Dra wings Users Manual Electro-Sealer 7112 HF Electrica l Schematic – Part 3 O/HAND SW R/H O/HAND SW L/H 40 6 Q4-2 10 9 8 7 Q2-2 Q3-1 Q3-2 Q4-1 4 5 3 2 Q1-1 Q1-2 Q2-1 1 45 BROWN YELLOW BROWN YELLOW BLACK BLACK BLUE TB 3 BLACK BLUE[...]

  • Page 25

    Users Manual Electro-Sealer 7112 HF Electrical Drawings • • • • 21 Electrica l Schematic – Part 4 L1 A- TB 3 A- L1 HEATER 300 WATT 120 VAC HEATER 300 WATT 120 VAC TOP PLATEN 120 VAC A+ BOTTOM PLATEN PLATE 120 VAC T1 A+ OUTPUT A BOTTOM PLATEN RED TOP PLATEN ELECTROD T1 E E TOP PLATEN WHITE T R O B C P WHITE C R B O P T HEATER 300 WATT 120 [...]

  • Page 26

    22 • • • • Pneumatic Drawin gs Users Manual Electro-Sealer 7112 HF Pneumati c Drawings[...]

  • Page 27

    Users Manual Electro-Sealer 7112 HF Pneumatic Dra wings • • • • 23 Pneumatic Schem atic TO ELECTRODE PLATE HOPPER CYLINDER 70209539 FLOW CONTROL 70206850 TO VACUUM CUP FLOW CONTROL 70206850 VAC. BLEED VALVE 70204041 VAC. FILTER 70205294 VAC. BLEED VALVE 70204041 VAC. FILTER 70205294 FLOW CONTROL 70207707 IN 70205326 MED. AIR LINE = 1/4"[...]

  • Page 28

    [...]

  • Page 29

    Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 25 Assembly Drawings[...]

  • Page 30

    26 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF Front Panel As sembly Dra wing and Cover 17 15 14 2 11 21 10 13 1 5 4 6 7 19 20 18 9 22 8 3 12 16[...]

  • Page 31

    Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 27 Front Panel Pa rts List Item Part # Description Qty Item Part # Description Qty 1 70207035 Cover, Front panel, 7112HF 1 12 990103 Hex nut, # 10 4 2 70200568 Switch, Knife / Load (Norm open) 3 13 7 09019 Control, PLC 1 3 70200746 Switch, Main SPST Hold / Auto / Vac 2 14 7 09018[...]

  • Page 32

    28 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF Frame a nd Cover Assembly D rawing 4 17 19 14 6 5 15 10 2 18 19 17 13 16 7 11 3 1 18 9 17 19 8 13 12 13[...]

  • Page 33

    Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 29 Frame a nd Cover Parts List Item Part # Description Qty Item Part # Description Qty 1 70209100 Casting base, 12 Inch 1 11 991400 3/8-16 x 1 1/4 Cap screw 2 2 70201908 Column support, 15 Inch 1 12 70207035 Front panel, 7112HF 1 3 70207092 Casting Overarm 1 13 9 90089 10-32 x 1/[...]

  • Page 34

    30 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF Main Cy linder & Cabinet A ssem bly Dra w ing 1 8 3 8 24 20 27 31 28 31 33 21 24 25 32 19 21 14 15 30 29 13 34 4 5 10 11 23 23 18 17 26 22 2 10 16 9 1 12 36 1 6 12 35 7[...]

  • Page 35

    Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 31 Main Cy linder & Cabinet Parts List Item Part # Description Qty Item Part # Description Qt y 1 708003 1/4NPT x 1/4 T x 90 D egree swivel elbow 3 19 70200750 Terminal strip, 6 Position 1 2 7 0214633 Relay, SS-120 2 20 990091 10-32 x 1/2 Button head screw 2 3 7 0205326 Valve[...]

  • Page 36

    32 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF Main Cy linder / Platen Assembly Dra w ing 8 11 21 20 3 26 25 27 24 19 18 22 17 22 16 13 7 5 12 11 2 15 10 4 6 23 7 9 1 14[...]

  • Page 37

    Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 33 Main Cy linder / Platen Parts List Item Part # Description Qt y Item Part # Description Qt y 1 70203759 Main cylinder, 24 x 4 1 15 990204 3/8-16 Hex nut 1 2 70200981 Bar guide pin 1 16 70 202597 Plate, 4 Hole head, Glass 1 3 70202987 Sma ll ring botto m plate 1 17 70202578 Pla[...]

  • Page 38

    34 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF S w ing Ar m & Base Plate A ssembly Dra wing 13 11 2 22 14 15 23 24 25 6 20 26 24 6 19 18 30 7 21 3 1 26 4 8 12 9 10 17 16 5 29 28 27[...]

  • Page 39

    Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 35 S w ing Ar m & Base Plate Parts List Item Part # Description Qty Item Part # Description Qt y 1 70207567 Ass’y, Feed arm plate 1 16 70211914 3/8-16 x 2 Nyl ok cap screw 1 2 70209100 Casting base, 12" 1 17 70200182 Heater, 4 Inch 2 3 70201908 Column support, 15"[...]

  • Page 40

    36 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF Manifold As sembly Dra w ing 9 2 2 1 8 4 7 5 3 8 2 8 6 10[...]

  • Page 41

    Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 37 Manifold Parts List Item Part # Description Qty 1 70209440 Manifold (H110-M4F) 1 2 70209420 Valve 4 way (H110-4E1-PSL L1) 3 3 70209435 Valve 3 way (H110-E1-PSL-L1- 120VAC) 1 4 708014 10-32 x 5/32 Swivel elbow, prl 3 5 708001 10-32 x 5/32 Swivel elbow 3 6 (Screw s included with[...]

  • Page 42

    38 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF Vacuum & R egulator Assembly Drawing 10 2 4 3 4 3 3 6 5 9 7 2 8 7 9 11 9 13 12 9 5 8 9 14 9 7 4 3 1 5 3 9[...]

  • Page 43

    Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 39 Vacuum & R egulator Parts List Item Part # Description Qt y 1 70204041 Valve, Vacuum bleed 2 2 708008 1/4 NPT Anchor cou pling 9 3 708019 1/4 x 1/4 Brass hose barb 9 4 708011 1/4 NPT x 90 deg stree t elbow 4 5 708010 1/4 Uni on t ee 4 6 70207041 Cover, Cab wrap around, Off[...]

  • Page 44

    40 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF 2” Hopper Fee d A ssembly Drawing 13 12 16 12 11 15 1 8 2 3 9 10 6 7 14 4 16 5 18 17[...]

  • Page 45

    Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 41 2” Hopper Fee d Parts List Item Part # Description Qt y Item Part # Description Qt y 1 70209365 Hopper back 1 10 990145 W asher, 1/ 4 Lock 2 2 70205434 Block slider 2 11 9 90037 W asher, #6 SAE 4 3 70205449 Slider block, 1 1/2 2 12 9 89965 W asher, #6 Lock 8 4 70207321 Plate[...]

  • Page 46

    42 • • • • Assembly Drawings Users Manual Electro-Sealer 7112 HF 3” Hopper Fee d A ssembly Drawing 15 14 18 14 13 6 5 17 1 10 2 3 11 12 8 9 16 4 18 7[...]

  • Page 47

    Users Manual Electro-Sealer 7112 HF Assembly Drawings • • • • 43 3” Hopper Fee d Parts List Item Part # Description Qt y Item Part # Description Qt y 1 7 0209365 Hopper back 1 10 990023 6-32 x 1/2 Flat head screw 4 2 7 0205434 Block slider 2 11 990167 W asher, 1/4 SAE 2 3 7 0205449 Slider block, 1 1/2 2 12 990145 W asher, 1/4 L ock 2 4 7 [...]