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Aussie 8362 manual

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Table of contents for the manual

  • Page 1

    Aussie Assembly and Use Manual FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open Lid. 4. If odor continues, immediately call your gas supplier or your fire department. FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other app[...]

  • Page 2

    2 IMPORTANT SAFEGUARDS FAILURE TO FOLLOW THESE SAFEGUARDS COULD RESULT IN DEATH, SERIOUS BODILY INJURY, AND/OR PROPERTY LOSS. READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE OF THE LP GAS GRILL. 1. WARNING! Read and follow all instructions. 2. For Household Outdoor Use Only - Do Not Use Indoors or on recreational vehicles or boats[...]

  • Page 3

    7. WARNING! If your grill catches on fire: 8. Check the Bottom Body Panel for grease buildup. Remove excess grease to avoid a grease fire in the pan. Never use the grill without Bottom Body Panel and Grease Tray in place. 9. WARNING! If you notice grease or other hot material dripping from the grill onto valve, hose, or regulator, turn off gas supp[...]

  • Page 4

    — NOTICE — AUSSIE GRILL COMPANY STRIVES TO BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS. IF WE INADVERTENTLY OMITTED ANY PARTS NEEDED FOR ASSEMBLY, OR YOU NEED TROUBLESHOOTING INFORMATION, PLEASE CONTACT US USING OUR TOLL FREE NUMBER. THANK YOU FOR PURCHASING AN AUSSIE GRILL COMPANY PRODUCT. 1-(800)-251-7558 8 am - 5 pm E.S.T Mon. - Fri. 1-(423)-[...]

  • Page 5

    Assembly Instructions NOTE: Refer to Assembly Diagram on pages 21 and 22. It may be easier to position grill on its back side for assembly. Do not tighten bolts and nuts completely until told to do so. Bolts are shown actual size. Tools Required: Bolt, M6x15 Item#23 Nut M6 Item#25 B )•Secure right side of Cart Bottom Panel(33) to Right Side Panel[...]

  • Page 6

    6 •Place Side Table(14) over Left Side Panel(24) and secure by installing two M6X15 screws through side table and into threaded hole. Completely tighten these 2 screws. STEP 4 - INSTALL SIDE TABLES Bolt, M6x15 Item#23 Threaded Hole •Secure the other Side Table over the Right Side Panel in the same manner. Make sure side table screws are complet[...]

  • Page 7

    M5X10 Screw Item#29 STEP 6 - INSTALL DOOR 1. Bottom Panel (Item#33) 9 Bolts & Nuts 2. Top Panel (Item#36) 7 Bolts & Nuts 3. Center Post (Item#31) 4 Bolts & Nuts 4. Body (Item#8) 8 Bolts & WingNuts 4 2 3 1 4 Note: Both doors are the same and can be used in either the left or right position. M4X6 Screw Item#53 7 •Using a second pers[...]

  • Page 8

    M4x12 Flat Head Screw Item#15 M4 Nut Item#44 M4x10 Bolt Item#17 STEP 7 - INSTALL TRAY (Reference Assembly Diagram page 22. See Track Detail) A )•Secure Right Track(38) to Right Side Panel by securing with two M4X12 flat head screws and nuts. The nuts should be installed so they are on the out - side of the cabinet. Secure Left Track(21) to Left S[...]

  • Page 9

    FIG. A FIG B COTTER PIN (Item #4) BURNER (Item #3) Holes in Front Firewall Gas Nozzle Control Valve Manual Lighting Gas Collector and Electrode Venturi end of Burner inserted over gas nozzle Top Plate of Gas Collector Burner Burner Locator Hole in Lower Shoulder Burner Peg Cotter Pin - Install from underneath Backside of grill REFERENCE: ELECTRODE [...]

  • Page 10

    • GRIDS (Item #1) CERAMIC BRIQUETTES (Item #2) STEP 10 - INSTALL CERAMIC BRI - QUETTE TRAYS/ COOKING GRIDS Reference Diagram on Page 21 •In upright position, from the back of the Grill Body, slide Bottom Body Panel(11) into guides at bottom of Grill Body. Make sure the screw hole in each side of Bottom Body Panel is to the rear of the Grill Bod[...]

  • Page 11

    11 FIG. D - Bottom Cylinder Bracket FIG. C. - Top Cylinder Bracket STEP 13 - ATTACH LP CYLINDER TO GRILL •Remove the protective cap from the LP Cylinder valve. Hold Regulator in a straight line with LP Cylinder valve so the connection does not cross thread. Insert Regulator Nipple into the LP Cylinder valve as shown in FIG. E. Hand tighten coupli[...]

  • Page 12

    Step 14 - LEAK TESTING (TO BE PERFORMED IN A WELL-VENTILATED AREA.) Supplies Needed for a Leak Test Clean paint brush, water, and dishwashing liquid How to perform a leak test Warning! Never use an open flame to test for gas leaks. 1) Mix one cup of water with one cup of dishwashing liquid. 2) Confirm that all control knobs on the control panel are[...]

  • Page 13

    OPERATING AND MAINTAINING YOUR GAS GRILL GAS, CYLINDER, HOSE AND REGULATOR INFORMATION This LP gas grill was designed to use propane gas. Propane cylinders will supply gas all year round, even on cold winter days. LP HOSE AND REGULATOR ASSEMBLY · Using a hose and regulator assembly that has not been supplied by the manufacturer of this LP gas gril[...]

  • Page 14

    14 · Never connect or disconnect LP gas cylinder or fittings while grill is in use or is hot. · When the LP gas cylinder is connected, the grill must be kept outside in a well-ventilated space. Turn off all of the grill control knobs and the LP cylinder valve when grill is not in use. · Move gas hose as far away as possible from hot surfaces. Ho[...]

  • Page 15

    15 · Always perform a leak test before each use. · Leak test must be performed in a well ventilated area. · Never perform a leak test on a grill while in use or hot. · If you detect a gas leak that cannot be corrected by using the leak test procedures below, do not use the LP gas grill. · Never smoke or have an open flame near the grill during[...]

  • Page 16

    · Wash the porcelain coated Cooking Grids (1) with a mixture of hot water and baking soda. · Empty the foil pan and grease tray after each cooking session so excessive grease does not accumulate. Failure to remove grease may result in grease dripping onto the cart and/or a grease fire in the tray. · Open Hood before lighting the grill to prevent[...]

  • Page 17

    · Open Hood before lighting the grill to prevent an explosion from gas build-up. · Always inspect the gas hose and regulator assembly before each use. If the hose is cut, damaged, or showing signs of excessive abrasion or wear, do not use the LP gas grill. Contact the manufacturer, as the hose must be replaced with an assembly specified by the ma[...]

  • Page 18

    Your burners have been preset by the manufacturer for optimal flame performance. A blue flame, possibly with a small yellow tip, is the result of the optimal air and LP gas mixture. (See diagram below) The flame should be checked before the initial cooking ses - sion and periodically throughout the grilling season, espe - cially after storing the g[...]

  • Page 19

    Regularly clean your LP gas grill between uses and espe - cially after extended periods of storage. Ensure the grill and its components are cool before cleaning. In order to extend the life and maintain the condition of your grill, we strongly recommend that the unit be covered when stored outside for any length of time, especially during the winte[...]

  • Page 20

    20 It is not necessary to remove and wash the ceramic bri - quettes in order to keep them clean. Burning off the residue after each cooking should be sufficient. Heavily impregnated ceramic briquettes should be turned over so that the dirty side faces the burners in order to burn off any residue. · Always turn the LP gas cylinder valve “Off” w[...]

  • Page 21

    21 Assembly Diagram[...]

  • Page 22

    22 42[...]

  • Page 23

    1 2 3 4 5 6 7 8 9 10 Grid Ceramic Briquette Tray Burner Cotter Pin Handle Spacer, Handle Bolt, M6x80 Grill Body Assy. Screw, #8x1/2 Regulator/ Hose QTY. 2 2 3 or 4 3 or 4 1 2 2 1 2 1 3-BURNER PART NUMBER 03.5023.00 03.6095.03 03.6039.00 03.5012.00 03.6261.00 03.6023.00 03.6262.00 03.6263.00 03.6010.00 03.5854.00 4-BURNER PART NUMBER 03.6016.00 03.6[...]

  • Page 24

    24 21 22 23 24 25 Track, Left Cylinder Bracket Bottom Bolt, Black M6x15 Panel, Left Side Nut M6 1 1 30 1 26 03.6269.00 03.6227.00 03.6208.00 03.6271.00 03.6209.00 03.6269.00 03.6227.00 03.6208.00 03.6271.00 03.6209.00 26 Panel, Rear 1 03.6272.00 03.6272.01 27 Door 2 03.6273.00 03.6273.01 28 Pin, Door 4 03.6274.00 03.6274.00 29 M5x10 4 03.6237.00 03[...]

  • Page 25

    25 QTY. 3-BURNER PART NUMBER 4-BURNER PART NUMBER PART/ DESCRIPTON 39 40 Spacer Bolt, Black M6x110mm 8 8 03.4074.00 03.4066.00 03.4074.00 03.4066.00 41 Wing Nut 6M 8 03.6003.00 03.6003.00 42 Nut 10-24 Hex 2 03.5035.00 03.5035.00 43 Warming Rack 1 03.5031.00 03.6027.00 44 45 Heat Indicator 1 03.5033.00 03.5033.00 46 Owners Manual 1 03.6286.00 03.628[...]

  • Page 26

    26 TROUBLESHOOTING Problem Possible Cause Solution Burners will not light using the igniter Burners not assembled cor - rectly Not pausing long enough before clicking the control panel knob No spark LP gas cylinder is empty Coupling nut is not fully con - nected to regulator Excess flow valve tripped in regulator Obstructions in burners Electrodes [...]

  • Page 27

    TROUBLESHOOTING Problem Flames blow out Flare up Persistent grease fire Unable to fill LP tank Humming or whistling from the regulator Possible Cause High or gusting winds Gas in LP cylinder is low Excess flow valve tripped Grease build up Excessive fat in meat Grease trapped around burner system Some dealers have older fill nozzles with worn threa[...]

  • Page 28

    28 IMPORTANT NOTICE IMPORTANT NOTICE The Gas Grill is setup to operate with a LP Gas Cylinder equipped with an OPD (Overfilling Prevention Device). This is a secondary device to prevent the overfilling of your LP Gas cylinder. The proper methods for the filling of your LP Gas cylinder are by weight or volume, as described in NFPA 58. Please make su[...]

  • Page 29

    AUSSIE GRILL COMPANY LIMITED WARRANTY This product is warranted to the original consumer purchaser against defects in material and workman - ship under normal outdoor household use and correct assembly (if assembled by the consumer-pur - chaser). Cast iron burners and porcelain grids/griddles are warranted for a period of five (5) years from the da[...]