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Armstrong World Industries ACUM140 manual

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Table of contents for the manual

  • Page 1

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Date: 10/01/07 O WNERS MANU AL CUMMINS SERIES: MODELS ACUM65, ACUM84, ACUM110, ACUM140, ACUM185, ACUM210[...]

  • Page 2

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 2 SA VE THESE INSTRUCTIONS This manual contains import ant inst ructions regarding for all Armstrong Power Systems LLC power generator Model s. The information contained here must be followed during installa tion and maintena nce of the genera- tor and batteries. Keep this manual wi th the equipment. If the e[...]

  • Page 3

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 3 The warranty period for the power generator begins on the date of sal e and continues for a period of 2 years or 1500 hours (wha t ever comes first). Responsibilities: a) As the owner, yo u are respon sibl e for the p erfor mance of the required maintenance listed on your operators manual. b) Armstrong P ow[...]

  • Page 4

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 4[...]

  • Page 5

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 5 1. INTRODUCTION This manual provides general safety informati on for installing, operating and maintena nce of Armstrong Power equipments. The purchaser should comply with the instructio ns and information in this manual, and is strongly ad- v is e d t ha t al l p er so n ne l t o be a ss o ci at e d w i th[...]

  • Page 6

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 6 3. FIRE AND EXPLOSION Risk of serious injuries or death Fuels and fumes associated with generating sets can be flammable and potentially explo- sive. Proper care in handling th ese materials can dramatically li mit the risk of fire or explo- sion. However, safety dictates that fully char ged BC and ABC fire[...]

  • Page 7

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 7 5. MECHANICAL The generating set is designed with guards for protection from moving parts. Care must still be taken to protect personnel and equipment from other mechanical hazards when working around the generating set. • Do not attempt to operate the generati ng set with safety guards removed. While the[...]

  • Page 8

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 8 7. NOISE Generating sets that are not equipped with sound attenuating enclosures can produce noise levels in excess of 105 dBA. Prolonge d exposure to noise levels above 85 dBA is hazardous to hearing. • Ear protection must be worn when oper ating or working around an operating set. 8. ELECTRICAL Safe and[...]

  • Page 9

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 9 9. FIRST AID FOR ELECTRIC SHOCK Identification / look out for: • Unconsciousness and Burns • Establish site of entry an d exit of electric shock What to do: • Switch off the main switch. • Break the contact between electrical source and patient using dry non-cond uctive object like wooden stick. •[...]

  • Page 10

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 10 10. SPECIAL CONSIDERATIONS FOR BATTERY CAUTION – The electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes. It is electrically conductive and corrosive. The following procedu re s are to be observed: 1) Wear full eye protection and protective clot hing, 2) Where electrolyte contacts [...]

  • Page 11

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 11 GENERA TING SET INS T ALLA TION[...]

  • Page 12

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 12 1. LOCATION The generating set sub base tank or frame (i f it’s the case) is specifically designed for ease of moving the set. Improper handling can cause serious damage to the generator and components. Never lift the generating set by attaching lugs to the engine or alternator. Shackles and chains of su[...]

  • Page 13

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Figure 1- Single Pedestal Concr ete Mount Figure 2 - Double Pedestal Concrete Mount • A double pedestal base al lows easier cleaning under most generator's. • Double pedestals provide better access for ins pecting for oil or fuel tank leaks. • The generator should be retained to the pedestal base with f[...]

  • Page 14

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 14 4. ELECTRICAL SYSTEM There are a number of different generator systems and typical loads in the context of electrical systems. Most sys- tems, unless they contain au tomated switch gear, have a means of disconnect between the generator and the l o a d . T h i s i s t y p i c a l l y a t r a n s f e r s w i[...]

  • Page 15

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 15 6. INSTALLATIO N CHECKLIST BATTERY INSTALLATION  Battery is connected properly.  Recommended battery is installed.  Cables are clean and tight.  Terminals are coa ted with anti-corrosion grease, and terminal covers are positioned. FUEL SYSTEM  Complies with local and NFPA codes.  Fuel is [...]

  • Page 16

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 16[...]

  • Page 17

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 17 GENERA TING SET OPERA TION AND MAINTENANCE[...]

  • Page 18

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 18 6. PRE-OPERATION CHECK Before starting, complete the foll owing: 1. Set the generator's Start/stop switch to the Stop position. 2. Turn OFF the utility power supply to the transfer switch using the means provided (such as the utility main line circuit breake r). 3. Check the engine crankcase oil level[...]

  • Page 19

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 19 generator. 8. Turn ON electric al loads. A pply an electrical load equal to the full rated wattage/amperage capacity of the installed generator. 9. Connect an accurate AC frequency meter across terminal lugs . Voltage should be +/- 1.5% of the s pecificated, and frequency +/- 4.0% of the specificated on th[...]

  • Page 20

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Item Units Type of Operation and Applicat ion 60 Hz 50 Hz Prime Standby Prime Standby Engine Rated Speed rpm 1800 1500 Gross Engine Output bhp (kWm) 90 (67) 99 (74) 77 (58) 85 (64) BMEP psi (kPa) 165 (1137) 182 (1255) 169 (1165) 187 (1289) Mean Piston Speed Ft/s (m/s) 23.6 (7.2) 19.66 (6.0) Cooling Sys- tem Ambien[...]

  • Page 21

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Item Units Type of Operation and Applicat ion 60 Hz 50 Hz Prime Standby Prime Standby Engine Rated Speed rpm 1800 1500 Gross Engine Output bhp (kWm) 130 (97) 145 (108) 117 (87 ) 130 (97) BMEP psi (kPa) 239 (1648) 266 (1838) 215 (1483) 239 (1648) Mean Piston Speed Ft/s (m/s) 23.6 (7.2) 19.66 (6.0) Cooling Sys- tem [...]

  • Page 22

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Item Units Type of Operation and Applicat ion 60 Hz 50 Hz Prime Standby Prime Standby Engine Rated Speed rpm 1800 1500 Gross Engine Output bhp (kWm) 155 (115) 170 (127) 130 (97 ) 143 (107) BMEP psi (kPa) 189 (1308) 208 (1435) 159 (1097) 175 (1207) Mean Piston Speed Ft/s (m/s) 23.6 (7.2) 19.66 (6.0) Cooling Sys- te[...]

  • Page 23

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Item Units Type of Operation and Applicat ion 60 Hz 50 Hz Prime Standby Prime Standby Engine Rated Speed rpm 1800 1500 Gross Engine Output bhp (kWm) 188 (140) 207 (154) 164 (122 ) 181 (135) BMEP psi (kPa) 230 (1587) 253 (1747) 201 (1384) 221 (1527) Mean Piston Speed Ft/s (m/s) 23.6 (7.2) 19.66 (6.0) Cooling Sys- t[...]

  • Page 24

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Item Units Type of Operation and Applicat ion 60 Hz 50 Hz Prime Standby Prime Standby Engine Rated Speed rpm 1800 1500 Gross Engine Output bhp (kWm) 252 (188) 277 (207) 219 (163 ) 241 (180) BMEP psi (kPa) 219 (1512) 241 (16620 190 (1314) 209 (1446) Mean Piston Speed Ft/s (m/s) 26.57 (8.1) 22.31 (6.8) Cooling Sys- [...]

  • Page 25

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Item Units Type of Operation and Applicat ion 60 Hz 50 Hz Prime Standby Prime Standby Engine Rated Speed rpm 1800 1500 Gross Engine Output bhp (kWm) 285 (213) 317 (237) 245 (183 ) 272 (203) BMEP psi (kPa) 248 (1710) 276 (1902) 213 (1470) 237 (1632) Mean Piston Speed Ft/s (m/s) 26.57 (8.1) 22.30 (6.8) Cooling Sys- [...]

  • Page 26

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 26 7. CONTROL PANEL OPERA TION 7.1. DESCRIPTION OF OPERATION 7.1 .1 MANUAL MODE OPERATI ON To initiate a start sequence in MANUAL , turn the key to the position. To start the set, press the button. Preheating will begin, indicated by the LED. NOTE:- There is no Start Delay in this mode of operation. Starting [...]

  • Page 27

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 27 after the Safety On timer has expired, a shutdown is initi- ated. The icon will flash. NOTE:- The icon is used to indicate both underspeed and overspeed. A flashing ic on indicates underspeed. A steady icon indicates overspeed. 7.2. SETTINGS 7.2.1 FIXED SETTINGS The following settings are factory set and a[...]

  • Page 28

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 28 7.4. INSTRUMENTS READING Additional to the digital module, the control panel has ana- log capabilities hat provide more durabilit y and low mainte- nance cost. Those instruments are: • Amperes meter • Volt meter • Frequency meter • Temperature meter • Oil pressure level • Battery charge meter. [...]

  • Page 29

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 29 tenance. Daily or Refuelin g - Maintenance Check (4) • Air Intake Piping - In spect • Air Tank and Reservoirs - Drain • Cooling Fan - Check/Correct • Crankcase Breather Tube - Inspect • Drive Belts - Check/Correct • Engine Coolant Level - Check/Correct • Engine Lubricating Oil Level - Check/C[...]

  • Page 30

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 30 Table 1: Jacket Water Cooled, Turbocharged Only, or Naturally Aspirated Engines Cummins Engine Standard Classification American Petroleum Institute Classification International Classifications All Engine Ratings (CES) (API) CES-20078, CES-20077, CES- 20076, CES-20072, CES- 20071 API CI-4/SK, API CI-4, API [...]

  • Page 31

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 31 W ARNING Do not mix gasol ine, alcohol, or gasohol with diesel fuel. Thi s mixture can cause an explosion. CA UTION Due to the precise tolerances of diesel injection systems, it is e xtremely impo rtant that the fuel be kept clean and free of dirt or water. Dirt or wa ter in the system can cause seve re da[...]

  • Page 32

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 32 The use of quality engine lubricating oils, combined with approp riate oil drain and filter change intervals, is a critical fact or in maintaining engine performance and durabili ty. C u m m i n s I n c . r e c o m m e n d s t h e u s e o f h i g h - q u a l i t y S A E 1 5 W - 4 0 h e a v y - d u t y e n [...]

  • Page 33

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 33 Cummins Inc. recommends usi ng Fleetguard® Compleat. It is availabl e in both glycol forms (ethylene and propylene). Fully formulated antifreeze must be mixe d with good-quality water at a 50/50 rati o (40- to 60-percent working range). A 50/50 mixture of antifreeze and water gives a -36°C [-33°F] freez[...]

  • Page 34

    AR-EXP-CUMMINS-07-00 OWNERS MANUAL Page 34 In case of complete overhaul of genset, the bearing of the generator should be changed. On request prelubricated bearin gs with regreasing system can be mounted. When regreasing use 20/ 30 grams of grease. Following types of grease are to be recommended for nor- mal application: MOBIL OIL: MOB ILUX 3 SHELL[...]