English dropdown-ico

Arctic Industries 97A2A-AP manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Arctic Industries 97A2A-AP, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Arctic Industries 97A2A-AP one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Arctic Industries 97A2A-AP. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Arctic Industries 97A2A-AP should contain:
- informations concerning technical data of Arctic Industries 97A2A-AP
- name of the manufacturer and a year of construction of the Arctic Industries 97A2A-AP item
- rules of operation, control and maintenance of the Arctic Industries 97A2A-AP item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Arctic Industries 97A2A-AP alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Arctic Industries 97A2A-AP, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Arctic Industries service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Arctic Industries 97A2A-AP.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Arctic Industries 97A2A-AP item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    The illus trations used in this Parts Manua l are for reference to repla cement part numbers only and are not to be used for assembly . For assembly proc edures, use Arctic Cat Service Manua ls. Underli ned part numbers are new for the 1997 model year. © 2001 Arctic Cat Inc. Printed September 2001 ®™ Trademarks of Arc tic Cat Inc., Thie f River[...]

  • Page 2

    BODY PANEL ASSEMBLY 0732-9 11 1 0506-168 1 Panel, Fende r - Front 2 0406-271 1 Cover, Radiator Acce ss 3 0506-170 1 Flair, Fen der - Front Righ t 0506-171 1 Flair, Fen der - Front Lef t 4 0423-074 4 T-Nut 5 0606-526 2 Yellow Reflector 6 0623-269 8 Clip, Retaining 7 0506-174 1 Panel, Side - Right 0506-175 1 Panel, Side - Left 8 0506-169 1 Panel, Fen[...]

  • Page 3

    TAILLIGHT ASSEMBLY (Complete Tai llight Assembly p/n 0409-0 02) 0732-3 36 1 0109-460 1 Bulb, Stop Taillight 2 0409-011 1 Taillight w/Socket Assembly 3 0409-012 1 Gasket, Taillight 4 0409-007 1 Lens, Taillight 5 0409-010 2 Screw, Machine 6 0623-301 2 Screw, Self-Tapping 7 8053-212 2 Washer, Lock D11 Ref. Part No. Qty . Description Ref. P art No. Qty[...]

  • Page 4

    DECALS 0732-9 14 1 0411-058 1 Decal, Warning - Front Rack Load 2 0411-038 1 Decal, “Bearcat” - Front 3 0411-003 1 Decal, Shift Pattern 4 0411-045 1 Decal, Warning - Turn 5 0411-008 1 Decal, Warning Reverse/Pre Ride 6 0411-040 1 Decal, Warning - Age 7 0411-010 1 Decal, Warning - General 8 0411-036 1 Decal, “Bearcat” - Side Right 0411-037 1 D[...]

  • Page 5

    FRAME AND RELATED PARTS 0732-9 15 1 0409-001 2 Headlight 2 8424-802 6 Nut, Lock 3 0409-005 2 Bulb, Headlight 4 8053-242 2 Washer, Lock 5 8408-850 2 Screw, Cap 6 0406-280 1 Panel, Belly 7 0406-261 2 Yoke, Headlight 8 0406-262 2 Mount, Headlight 9 8409-020 8 Screw, Cap 10 0506-144 1 Bumper - Front 11 0506-066 1 Footrest - Right 12 0506-067 1 Footrest[...]

  • Page 6

    SEAT ASSEMBLY 0732-3 42 1 5990-012 1 Seat - Assembly (inc. 2-11) 2 0506-0 54 1 Cover, Seat 3 0506-0 56 1 Foam, Seat 4 0506-1 67 1 Base, Seat - Assembly (inc. 5-10) 5 0506-1 66 1 Base, Seat 6 8061-6 28 4 Rivet 7 0506-1 47 1 Pin, Seat Base - Front 8 8060-6 30 4 Rivet 9 0406-2 68 2 Plate, Seat Retain er 10 8050-152 4 Washer 11 0624-263 AR Staple 12 80[...]

  • Page 7

    STEERING ASSEMBLY 0732-9 16 1 0409-013 1 Cover, Key 2 8477-616 3 Screw, Machine 3 0405-037 1 Plug, Instrument Pod 4 0423-052 1 Collar, Body 5 3430-013 1 Switch, Ignition - Assembly (in c. 6) 6 3409-0 07 1 Key, Ignition - Blank (C Series) 3409-011 1 Key, Ignition - Blank (D Series) 7 0420-011 1 Bezel/Lens, Warning - Assembly 8 0405-036 1 Plate, “A[...]

  • Page 8

    FRONT SUSPENSION ASSEMBLY 0735-7 62 1 0603-033 2 Retainer, Spring 2 0403-034 2 Shock Absorber - Front (inc. 3-4) 3 0604-3 10 8 Bushing, Shock Absorber 4 0403-0 28 4 Sleeve, Shock 5 8424-802 12 Nut, Lock 6 8409-040 4 Screw, Cap 7 0403-002 2 Spring, Shock Absorber 8 0403-025 2 Collar, Spring 9 0403-013 2 Washer, Spring 10 0503-026 1 A-Arm, Upper Righ[...]

  • Page 9

    REAR SUSPENSION ASSEMBLY 0732-9 19 1 8409-060 2 Screw, Cap 2 8409-000 2 Screw, Cap 3 0504-001 3 Arm, Swing 4 8428-002 8 Nut, Lock 5 8409-055 1 Screw, Cap 6 0504-005 1 Arm, Swing 7 0403-027 2 Retainer, Spring - Lower 8 0404-008 2 Shock Absorber - Rea r (inc. two No. 9 and four No. 10) 9 0403-0 28 4 Sleeve, Shock 10 0604-310 8 Bushing, Shock Absorber[...]

  • Page 10

    WHEEL AND TIRE ASSEMBLY 0732-3 32 1 0402-148 1 Wheel and Tire Assembly - Fron t Right (inc. one No. 2-5) 0402-149 1 Wheel and Tire Assembly - Fron t Left (inc. one No. 2-5) 2 0402-1 40 4 Cap, Valve Stem 3 0402-0 64 4 Valve, Stem 4 0402-0 05 2 Wheel - Front 5 0402-152 2 Tire - Front 6 0123-458 4 Pin, Cotter 7 0423-0 21 4 W asher 8 0402-099 4 Seal, H[...]

  • Page 11

    MECHANICAL BRAKE ASSEMBLY 0732-3 37 1 0436-099 1 Mechanical Brake Assembly (inc. 2-7) 2 0402-1 28 1 Caliper, Mechanical Brake - Assembly (inc. 2-4) 3 0402-1 25 1 Pin, Actuator 4 0502-0 20 1 Pad Set 5 0423-0 58 2 Screw, Socket Head 6 0402-1 29 1 Spring, Mechanical Brake 7 0402-1 16 1 Bracket, Spring Ret aining 8 0487-004 1 Cable, Brake - Rear 9 0423[...]

  • Page 12

    HYDRAULIC BRAKE CONTROL ASSEMBLY 0732-3 38 *Not a Service Pa rt 1 0502-021 1 Brake, Lever - Assembly (inc. 2-1 4) 2 0402-0 49 1 Lever, Brake 3 0623-4 30 1 Bolt, Lever Mounting 4 0623-5 06 2 Screw, Cover - Master Cylinde r 5 0602-7 42 1 Cover, Master Cyli nder 6 0602-7 41 1 Gasket, Cove r - Master Cylinder 7 0602-7 40 1 Reservoir, Hydraulic Brake 8 [...]

  • Page 13

    HYDRAULIC BRAKE ASSEMBLY 0732-3 39 * Not a Service Part 1 0402-053 1 Tube, Brake Line - Front 2 0402-051 1 Hose, Brake - Front 3 0402-073 2 Block, Mounting 4 0423-038 3 Bolt, Oil 5 0423-039 6 Washer, Crush 6 0402-010 1 Caliper, Brake - Right Front (inc. 7-13 and two No. 14-16) 0402-011 1 Caliper, Brake - Left Front and Rear (inc. 7-13 and two No. 1[...]

  • Page 14

    FUEL TANK ASSEMBLY 0732-3 46 * Not a Service Part 1 0570-003 1 Tank, Fuel (inc. 2 and 6-9) 2 0470-3 15 1 Cap, Fuel Tank (inc. 3) 3 0 610-007 AR Line, Fuel Cap Vent 4 8408-650 2 Screw, Cap 5 0623-1 84 2 W asher 6 0406-169 4 Bushing, Fuel Tank Mount 7 0406-170 2 Collar, Fuel Tank Mount 8 0610-007 AR Line, Fuel 9 0423-048 2 Clamp, Hose - Spring 10 * 1[...]

  • Page 15

    REVERSE SHIFT LEVER ASSEMBLY 0732-3 34 1 8477-830 1 Screw, Cap 2 8050-2 52 1 W asher 3 0402-103 1 Axle, Reverse Shifter 4 0502-022 1 Lever, Reverse 5 0423-069 2 O-Ring 6 0423-063 2 E-Ring 7 0402-136 1 Spring, Reverse Lever 8 0409-008 1 Reverse Switch 9 0402-130 1 Retainer, Switch 10 0402-062 1 Knob, Reverse Shift Lever 11 3423-168 1 E-Ring 12 0487-[...]

  • Page 16

    AIR INTAKE ASSEMBLY 0732-8 10 1 0423-066 1 Clamp 2 0470-305 1 Boot, Air Cleaner 3 0423-018 2 Clamp 4 0570-007 1 Cleaner, Air - Lower Assembly 5 0470-328 1 Baffle, Splash - Air Cleaner 6 0470-324 1 Gasket, Air Cleaner 7 0470-334 1 Snorkel, Air Cleaner 8 0470-307 4 Clamp, Air Cleaner 9 0423-037 4 Spring, Air Cleaner 10 0123-549 4 Screw, Machine 11 01[...]

  • Page 17

    BATTERY ASSEMBLY 0732-9 25 * Not a Service Part 1 8477-616 1 Screw, Cap 2 0506-178 1 Strap, Batter y - w/Pads (inc. 3 and 30) 3 0406-288 2 Pad, Battery - Upper Fron t 4 0445-005 1 Battery - Assembly (inc. 5-7) 5 0645-0 45 6 Cap, Battery 6 0645-1 52 1 Clamp, Hose 7 0645-1 79 1 Hose, Battery Vent 8 0123-788 AR Tie, Cable 9 0406-227 1 Pad, Battery - L[...]

  • Page 18

    ENGINE AND EXHAUST 0732-3 48 1 0512-001 1 Pipe, Exhaust 2 8408-820 2 Screw, Cap 3 3423-003 3 Screw, Cap 4 0423-050 3 Washer, Motor 5 0423-042 1 Spacer, Engine 6 0462-004 1 Engine 7 8428-002 3 Nut, Lock 8 0412-007 1 Seal, Exhaust 9 8424-802 2 Nut, Jam 10 8408-860 1 Screw, Cap 11 8408-816 4 Screw, Cap 12 0506-083 1 Bracket, Upper Motor 13 0502-016 1 [...]

  • Page 19

    COOLING ASSEMBLY 0732-7 38 1 0413-007 1 Screen, Radiator 2 3002-964 2 Clamp, Wire 3 8408-620 2 Screw, Cap 4 0423-030 2 Grommet 5 0423-036 2 Collar 6 0610-016 AR Hose - 25 ft 7 0413-002 1 Cap, Radiator 8 041 3-0 01 1 Radiator - Assembly (inc. 1, 4, 9-10 and 21) 9 0423-0 62 1 O-Ring 10 0430-001 1 Switch, Temperatu re Sensor 11 0423-070 6 Clamp, Hose [...]

  • Page 20

    REAR AXLE ASSEMBLY 0732-9 27 1 0502-018 1 Housing, Axle - Rear Right 2 8409-025 3 Screw, Cap 3 0402-068 2 Seal 4 0402-145 2 Axle - Rear 5 0402-139 1 Gasket, Rear Axle 6 3008-100 1 Bladder, Case 7 0123-811 1 Tie, Cable 8 8428-002 2 Nut, Jam 9 0402-003 2 Bearing, Wheel Hub - Rear 10 8408-830 2 Screw, Cap 11 0402-138 1 Gasket, Rear Axle 12 0423-033 2 [...]

  • Page 21

    WIRING HARNESS ASSEMBLY 0732-9 28 1 0486-007 1 Harness, Main 2 0445-003 1 Cable, Battery/Electri c Start Relay 3 0445-002 1 Cable, Battery/Groun d 4 0123-788 AR Tie, Cable 5 0409-009 1 Switch, Brake - Assembly 6 3430-016 1 Regulator, Voltage 7 8408-620 2 Screw, Cap 8 0402-130 1 Retainer, Switch 9 0445-004 1 Cable, Battery/Electri c Start 10 0623-45[...]

  • Page 22

    CARBURETOR (Complete Assembly p/n 0470-317 ) 0732-3 51 1 4505-001 1 Cover - Assembly 2 4505-002 1 Spring 3 4505-003 1 Ring 4 4505-004 1 E-Ring 5 4505-005 1 Ring 6 4505-020 1 Jet Needle 5D40-4 7 4505-007 4 Screw 8 4505-008 1 Diaphram 9 4505-009 1 Screw 10 4505-010 1 Plunger - Assembly 11 4505-011 1 O-Ring 12 4505-012 1 Washer 13 4505-013 1 Spring 14[...]

  • Page 23

    CYLINDER HEAD ASSEMBLY (Complete Gasket Set p/n 34 02-107) 0732-3 00 *Not Illustrated 1 3402-098 1 Head, Cylinder - Assembly (inc. 2-6) 2 3402-0 99 4 Guide, Valv e 3 3423-0 68 4 Circlip 4 3423-0 43 2 Pin 5 3423-0 06 4 Screw, Cap 6 3008-3 76 2 Screw, Cap 7 3402-163 1 Gasket, Cylinder Head 8 3423-088 2 Pin 9 3423-015 2 Screw, Cap 10 3423-016 2 Screw,[...]

  • Page 24

    CYLINDER ASSEMBLY 0732-3 01 1 3402-102 1 Cylinder 2 3423-090 2 Bolt, Stud 3 3004-488 2 Nut 4 3402-103 1 Gasket, Cylinder 5 3423-088 2 Pin 6 3413-006 1 Union, Water Hose 7 3423-121 1 Screw, Cap 8 3423-058 1 O-Ring F4 Ref. Part No. Qty . Description Ref. P art No. Qty . Description BEARCAT ATV 2 X 4 23 World of Powersports.com 800-407-7218[...]

  • Page 25

    CRANKCASE ASSEMBLY 0732-9 35 1 3402-196 1 Crankcase Set (inc. 2-8) 2 3423-0 88 4 Pin 3 3423-0 91 3 Screw, Cap 4 3423-0 92 6 Screw, Cap 5 3423-0 94 2 Screw, Cap 6 0693-3 03 4 Screw, Cap 7 3423-0 93 2 Screw, Cap 8 3423-208 1 Plug 9 3402-011 1 Gasket 10 3423-052 1 O-Ring 11 3423-009 3 Screw, Cap 12 3423-024 3 Nut 13 3004-363 3 Washer 14 3423-095 1 Plu[...]

  • Page 26

    CRANKCASE COVER ASSEMBLY 0732-3 03 1 3402-199 1 Cover, Clutch (inc. 2) 2 3402-1 12 1 Lens, Oil Inspection 3 3402-108 1 Gasket 4 3423-088 2 Pin 5 0693-327 14 Screw, Cap 6 3423-097 1 Screw, Cap 7 3003-290 1 Gasket 8 3004-339 1 Plug, Oil Gallery 9 3402-009 1 Gasket 10 3402-042 1 Cap, Engine Oil Filler 11 3423-055 1 O-Ring 12 3402-100 1 Cap, Inspection[...]

  • Page 27

    CRANKSHAFT ASSEMBLY 0732-3 04 * Not a Service Part ** Not Illustrated 1 3402-115 1 Crankshaft - Assembly (inc. 2-7) 2 3402-1 11 1 Rod, Connectin g 3 3402-1 16 1 Pin, Crank 4 3402-0 64 1 Bearing 5 3423-0 30 2 Washer 6 3402-193 1 Cran kshaft Set - Righ t (inc. 8-9) 7 3402-1 18 1 Crankshaft - Left 8 * 1 Gear, Balancer Drive 9* 1 P i n 10 3402-044 1 Be[...]

  • Page 28

    STARTER CLUTCH ASSEMBLY 0732-3 05 1 3402-123 1 Limiter, Idle Gear - Assembly 2 3402-125 2 Bushing 3 3423-1 03 2 W asher 4 3402-124 1 Gear, Starter Idle 5 3423-042 1 Pin 6 3402-122 1 Clutch, Starter - Set (inc. 7) 7 3402-0 63 1 Bearing 8 3423-1 04 1 W asher 9 3423-102 6 Screw, Cap F8 Ref. Part No. Qty . Description Ref. P art No. Qty . Description B[...]

  • Page 29

    CRANK BALANCER ASSEMBLY 0732-3 06 1 3402-126 1 Balancer, Crank 2 3402-050 2 Bearing 3 3423-0 33 1 W asher 4 3402-128 1 Gear, Driven 5 3402-129 1 Race, Driven Gear Inner 6 3423-106 3 Pin 7 3402-090 6 Spring 8 3004-540 1 Key 9 3423-1 07 1 W asher 10 3423-200 1 Circlip 11 3402-150 1 Gear, Oil Pump Drive 12 3423-114 1 Pin 13 3402-151 1 Spacer 14 3423-0[...]

  • Page 30

    CAM SHAFT VALVE ASSEMBLY 0732-3 07 1 3402-130 1 Cam Shaft 2 3402-131 1 Sprocket 3 3423-047 1 Pin 4 3423-0 73 1 W asher 5 3423-013 2 Screw, Cap 6 3423-071 1 C-Ring 7 3402-138 1 Arm, Valve Rocker (inc. 8-9) 8 3423-0 75 2 Screw, Cap 9 3423-0 76 2 Nut 10 3402-139 1 Arm, Valve Rocker (inc. 8-9) 11 3402-148 4 Seat, Spring 12 3402-078 4 Seal, Oil 13 3402-[...]

  • Page 31

    CAM CHAIN ASSEMBLY 0732-3 08 1 3402-133 1 Chain, Cam 2 3402-134 1 Guide, Chain 3 3402-135 1 Tensioner, Chain 4 3423-074 1 Screw, Cap 5 3003-1 88 1 W asher 6 3402-136 1 Adjuster, Tensioner - Assembly 7 3402-137 1 Gasket 8 3004-475 2 Screw, Cap 9 3003-290 2 Gasket F11 Ref. Part No. Qty . Description Ref. P art No. Qty . Description BEARCAT ATV 2 X 4 [...]

  • Page 32

    RECOIL STARTER ASSEMBLY 0732-3 09 * Not a Service Part 1 3445-003 1 Starter, Recoil - Assembly (inc. 2- 12) 2 3445-0 04 1 Reel 3 3445-0 16 1 Ratchet Assembly (inc. 4 and 6-10) 4* 1 Pin, Ratchet 5 3445-0 07 1 Spring, Spiral 6* 1 Spring, Friction 7* 1 Shaft 8* 1 Cover, Spring 9* 1 Plate, Frictio n 10 * 1 Guide, Ratchet 11 3004-488 1 Nut 12 3445-011 1[...]

  • Page 33

    OIL FILTER/PUMP ASSEMBLY 0732-3 10 1 3402-153 1 Pump, Engine Oil 2 3402-152 1 Gear, Driven 3 3423-046 1 Pin 4 3423-1 15 1 W asher 5 3423-184 1 Circlip 6 3423-113 3 Screw, Cap 7 3402-156 1 Strainer, Engine Oil 8 0693-389 2 Screw, Cap 9 3402-157 1 Cap, Oil Strainer 10 3423-077 1 O-Ring 11 3004-756 4 Screw, Cap 12 0436-001 1 Filter, Engine Oil 13 3402[...]

  • Page 34

    WATER PUMP ASSEMBLY 0732-3 11 1 3402-159 1 Case, Water Pump (inc. 2-3) 2 3423-1 85 1 Screw, Cap 3 3003-1 88 1 Gasket 4 3423-078 1 O-Ring 5 3004-507 2 Screw, Cap 6 3423-119 1 Screw, Cap 7 3413-010 1 Joint, Water Pump Drive 8 3413-002 1 Shaft, Water Pump w/Bearing 9 3423-046 1 Pin 10 3003-356 1 Seal, Pump Drive 11 3003-466 1 Seal, Mechanical 12 3413-[...]

  • Page 35

    CLUTCH ASSEMBLY 0732-3 12 1 3446-001 1 Housing, Starter Clutch 2 3446-003 1 Clutch, Primary Drive One Way 3 3446-010 1 Shoe, Starter Clutch 4 3423-081 1 Nut, Starter Clutch Sho e 5 3423-032 1 Washer, Starter Shoe 6 3423-122 1 Washer, Primary Driven 7 3423-186 1 Washer, Primary Driven 8 3446-002 1 Gear, Primary Driven - Assembly 9 3446-004 1 Hub, Cl[...]

  • Page 36

    TRANSMISSION ASSEMBLY 0732-3 13 1 3446-014 1 Shaft, Counter 2 3446-016 1 Gear, 2nd Drive 3 3446-017 1 Gear, 3rd Drive 4 3446-018 1 Gear, 4th Drive 5 3446-019 1 Gear, 5th Drive 6 3446-020 1 Bushing, 5th Drive Gear 7 3423-037 1 Washer, 5th Drive Gear 8 3402-049 1 Bearing, Center Shaft - Right 9 3402-081 1 Bushing, 4th Drive Gear 10 3423-066 2 Circlip[...]

  • Page 37

    SECONDARY TRANSMISSION ASSEMBLY 0732-9 36 1 3446-065 1 Shaft, Output 2 3446-109 1 Spacer, Idle Gear 3 3446-072 1 Gear, Driven 4 3423-1 50 1 W asher 5 3446-069 1 Spacer 6 3402-1 94 1 W asher 7 3446-110 1 Gear, (No. 1) 8 3423-0 36 1 W asher 9 3402-015 1 Spacer, Drive 10 3402-046 1 Bearing, Driveshaft - Left 11 3402-047 1 Bearing, Center Shaft - Left [...]

  • Page 38

    SPEEDOMETER DRIVE ASSEMBLY 0732-4 59 1 3446-031 2 Retainer, Bearing 2 3402-009 1 Washer, Driven 3 3004-552 2 Screw, Retainer 4 3402-077 1 Seal, Driven Gear 5 3446-033 1 Gear 6 3446-035 1 Shim Set 7 3423-023 1 Nut 8 3423-0 32 1 W asher 9 3 423-146 1 Wash er - Right 10 3446-114 1 Spacer, Driven Gear 11 3423-143 1 Screw, Cap 12 3423-145 1 Washer 13 34[...]

  • Page 39

    SECONDARY DRIVE ASSEMBLY 0732-9 37 1 3435-010 1 Joint Assembly, Rear Outpu t (inc. 2-6) 2 3435-0 66 1 Boot Set, Jo int (inc. 3-6) 3 3423-2 10 1 Ring Snap 4 3423-2 11 1 Clamp 5 3435-0 67 1 Boot 6 3423-2 12 1 Clamp 7 3446-034 1 Gear, Secondary Driven Bevel 8 3446-037 1 Shaft - Rear 9 3402-017 1 Shim, 25 x 34 .6 mm 3402-018 1 Shim, 25 x 34 .65 mm 3402[...]

  • Page 40

    GEAR SHIFTING ASSEMBLY 0732-3 16 1 3446-038 2 Fork, (No. 2) 2 3446-039 1 Fork, (No. 3) 3 3446-040 1 Fork, Reverse 4 3446-052 2 Shaft, Gear Shift Fork 5 3446-041 1 Cam, Gear Shift (inc. 6) 6 3423-1 14 1 Pin, Gear Shift 7 3446-042 1 Cam, Reverse Shift 8 3446-049 1 Plate, Gear Shift Cam 9 3446-050 1 Guide, Gear Shift Cam Plate 10 3402-014 1 Spacer, Re[...]

  • Page 41

    SHIFTER ASSEMBLY 0732-9 38 1 3446-046 1 Housing, Shift Stop 2 3446-076 1 Shaft, Shift 3 3402-012 1 Gasket, Cam Stop 4 3402-071 1 Seal, Oil 5 3423-158 1 Washer, Shaft - Left 6 3423-193 1 Circlip, Shaft - Left G7 Ref. Part No. Qty . Description Ref. P art No. Qty . Description BEARCAT ATV 2 X 4 40 World of Powersports.com 800-407-7218[...]

  • Page 42

    REAR BEVEL GEAR ASSEMBLY 0732-3 19 1 3435-051 1 Boot, Final Drive 2 3435-006 1 Shaft, Rear Final 3 3435-008 1 Coupling, Rear 4 3435-012 1 Gear Set 5 3435-015 1 Stopper, Rear Final 6 3435-016 1 Pin, Bearing Stopper 7 3435-019 1 Shim Set 8 3435-020 1 Shim Set 9 3435-065 1 Shim Set 10 3435-023 1 Case 11 3435-026 1 Case - Right 12 3435-027 1 Case - Lef[...]

  • Page 43

    STARTER MOTOR ASSEMBLY 0732-3 20 1 3545-001 1 Motor, Starter Assembly (inc. 2-9) 2 3008-0 94 1 Terminal Set, Brush 3 3008-0 95 1 Holder Set, Brus h 4 3008-0 96 4 Spring, Brush 5 3008-1 64 1 O-Ring 6 3423-0 84 1 O-Ring 7 3436-0 01 1 Washer Set 8 3008-1 01 2 O-Ring 9 3423-0 85 2 Screw, Cap 10 3423-162 2 Screw, Cap 11 3423-195 1 Nut 12 3423-201 1 Circ[...]

  • Page 44

    MAGNETO ASSEMBLY 0732-9 39 1 3430-011 1 Stator - Assembly 2 3430-012 1 Rotor 3 3423-162 3 Bolt, Magneto 4 0691-785 1 Key, Magneto 5 3423-086 1 Nut, Magneto 6 3423-005 3 Screw, Cap 7 3430-005 1 Clamp, Magneto (No. 1) 8 3430-006 1 Clamp, Magneto (No. 2) G10 Ref. Part No. Qty . Description Ref. P art No. Qty . Description BEARCAT ATV 2 X 4 43 World of[...]

  • Page 45

    ELECTRICAL COMPONENTS ASSEMBLY 0732-3 22 1 3530-001 1 Relay, Starter Motor - Assembly 2 3423-020 2 Screw, Cap 3 3430-014 1 CDI Unit 4 3530-004 1 Coil, Ignition - Assembly 5 3430-007 1 Cap, Spark Plug 6 3430-008 1 Seal, Spark Plug 7 3430-009 1 Seal, High Tension Cord 8 3530-008 1 Relay, Neutral Start - Assembly 9 8408-616 2 Screw, Cap G11 Ref. Part [...]

  • Page 46

    CONTROL SWITCH HOUSING ASSEMBLY 0732-3 23 1 3509-001 1 Switch, Handle - Assembly (inc. 2-5) 2 3409-0 09 1 Lever, Choke 3 3409-0 10 1 Cover, Choke 4 3423-1 96 1 Screw, Machine 5 3423-1 97 1 Screw, Machine G12 Ref. Part No. Qty . Description Ref. P art No. Qty . Description BEARCAT ATV 2 X 4 45 World of Powersports.com 800-407-7218[...]

  • Page 47

    THROTTLE CASE ASSEMBLY 0732-3 24 1 3509-002 1 Case, Throttle - Assembly (inc. 2-9 ) 2 3409-0 01 1 Lever 3 3004-5 33 1 Screw, Machine 4 3004-4 47 1 Washer, Lock 5 3003-0 30 1 Washer 6 3423-0 14 1 Screw, Machine 7 3423-1 98 1 Nut 8 3423-1 99 2 Screw, Machine 9 3004-6 38 1 Screw, Machine G13 Ref. Part No. Qty . Description Ref. P art No. Qty . Descrip[...]

  • Page 48

    0436-086 Battery, Heavy Duty 0436-084 Crossbar Channel, Rea r Rack 0436-085 Crossbar Channel, Front Rac k 0436-091 Differential Cove r 0436-016 Electrical Accessory Plug Kit 0436-035 Engine Heate r 0436-076 Fender Flare, Front 4 x 4 0436-077 Fender Flar e, Rear 4 x 4 0436-073 Front Rack, 4 x 4 0436-075 Front Bumper, 4 x 4 0436-083 Gear Indicato r L[...]